CN203916502U - The full-automatic matching system of a kind of acid and alkali-resistance anticorrosive paint - Google Patents
The full-automatic matching system of a kind of acid and alkali-resistance anticorrosive paint Download PDFInfo
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- CN203916502U CN203916502U CN201420302840.9U CN201420302840U CN203916502U CN 203916502 U CN203916502 U CN 203916502U CN 201420302840 U CN201420302840 U CN 201420302840U CN 203916502 U CN203916502 U CN 203916502U
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- compound tank
- tank
- transporting objects
- storage tank
- shaft
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Abstract
The utility model discloses the full-automatic matching system of a kind of acid and alkali-resistance anticorrosive paint, comprise that several are equipped with the storage tank of different material, storage tank attachment material conveying device, device for transporting objects is connected with material-compound tank, material-compound tank is connected with water tank by water pump, and is provided with flowmeter and magnetic valve; Device for transporting objects is provided with electronic belt weigher; In material-compound tank, be provided with shaft, described shaft be arranged on stirring motor transmission outside described material-compound tank and be connected on described shaft and be provided with multiple stirring vanes, described stirring vane is downward-sloping; The utility model has the advantage of: can carry out automatic Weighing to raw material, automatic mixing, automaticity is high, has reduced the amount of labour, has improved production efficiency, has reduced labour intensity.
Description
Technical field
The utility model relates to a kind of automatic mixing equipment, and specifically the full-automatic matching system of a kind of acid and alkali-resistance anticorrosive paint, belongs to automatic mixing apparatus field.
Background technology
At present, concrete has become the most widely used bridge construction structural material.In architectural engineering, all relatively pay attention to concrete intensity in the past and easily ignored concrete durability.But test and application all shows, concrete in use, be subject to the erosion of hazardous medium in soil, water and air or chemistry and the physical action of the composition material harmful components of concrete own, can produce cracking, corrosion, peel off, degradation phenomenon under expansion, soft and strength grade, in architectural engineering, also expose drawback, littlely affect attractive in appearance and cause sense of insecurity to user, large affect the destruction of bridge structure service life or bridge structure thing and collapse.The automaticity of its production equipment of coating that architectural engineering is played a protective role using is at present lower; for example, in the weighing process of each raw material; weigh separately by needs; and then by manually carrying out proportioning; automaticity is lower; improve labour intensity, increased the amount of labour, reduced production efficiency.
Utility model content
In order to address the above problem, the utility model has designed the full-automatic matching system of a kind of acid and alkali-resistance anticorrosive paint, can carry out automatic Weighing to raw material, automatic mixing, and automaticity is high, has reduced the amount of labour, has improved production efficiency, has reduced labour intensity.
The technical solution of the utility model is:
The full-automatic matching system of a kind of acid and alkali-resistance anticorrosive paint, comprise that several are equipped with the storage tank of different material, described storage tank is provided with oscillating feeder, described storage tank connects respectively the input of associated device for transporting objects, the output of described device for transporting objects is connected with material-compound tank respectively, described material-compound tank is connected with water tank by water pump, and is provided with flowmeter and magnetic valve; The top of described material-compound tank is provided with charging aperture, sidewall bottom is provided with discharging opening, and discharging opening is provided with by-pass valve control, the output of described device for transporting objects is positioned at the top of charging aperture, and described device for transporting objects is provided with electronic belt weigher, by the direct feed of material-compound tank; In described material-compound tank, be provided with shaft, described shaft be arranged on stirring motor transmission outside described material-compound tank and be connected on described shaft and be provided with multiple stirring vanes, preferred described stirring vane is provided with 3-5, described stirring vane is downward-sloping, the angle of described stirring vane and described shaft is 55-85 °, preferably angle is 75 °, thereby in whipping process, form regular eddy current shape, and in agitator tank, be formed centrally descending pressure, stir and fully do not stay dead angle, improved mixed effect.The length of described stirring vane increases from top to bottom gradually, and entirety is pyramid structure, makes to stir more fully not stay dead angle.
Further, described material-compound tank is provided with firing equipment, by firing equipment, material is heated in stirring, improve mix and blend effect, described firing equipment is electromagnetic heating coil or electrically heated rod etc., described firing equipment is electromagnetic heating coil or electrically heated rod etc., the magnetic field of described Electromagnetic Heating line and the magnetic field of described shaft adapt, by Electromagnetic Heating line, shaft is heated, thereby heat is conducted to stirring vane and the material being stirred, heat more even, described firing equipment is provided with temperature controller, described material-compound tank inside is provided with temperature sensor, described temperature sensor is connected with described temperature controller, temperature controller is according to the heating work of the temperature control firing equipment of temperature sensor, make heating-up temperature constant, firing equipment is preferably electromagnetic heating coil, power consumption is few, production cost is low, save the energy.
Further, the output of described electronic belt weigher and flowmeter is connected with the input of PLC control system, the output of described PLC control system is connected with the drive motors control of described magnetic valve and described device for transporting objects, by the running speed of PLC control system control drive motors, thereby auto feed proportioning as required, the interlock that realizes mass transport and weigh.
Further, described material-compound tank is provided with level instruction device as liquid level gauge.
Further, described storage tank comprises nano zinc powder storage tank, nano-silica powder storage tank, NaOH storage tank, epoxy resin storage tank, trbasic zinc phosphate storage tank and addition agent storage tank; Described nano zinc powder storage tank, nano-silica powder storage tank are also connected with ball mill, for the preparation of nano level zinc powder and silicon dioxide powder; Between described ball mill and storage tank, be also provided with screw auger conveyer, described screw auger conveyer is provided with the housing of sealing, can reduce airborne dust, alleviates the injury to workman; Described housing one side lower part also has residue-removing opening, and described residue-removing opening arranges removable cover, and convenient material clearly, avoids stopping up.
When use, first silicon dioxide powder and zinc powder are ground by ball mill, obtain nano-silica powder and nano zinc powder, after allowing, the each raw material in storage tank 1 is installed to following ratio by PLC control device and carry: nano-silica powder 120g, NaOH 50g, epoxy resin 120g, trbasic zinc phosphate 20 g, nano zinc powder 120g, auxiliary agent 15g, polymethyl formicester 80g and water 400g; Send into after material-compound tank, be uniformly mixed, at 70-80 DEG C of temperature, react 1-2 hour, obtain product.
In addition, described device for transporting objects is formed by connecting by the horizontally disposed flat belt that is placed with conveying bucket and the lifting conveyer belt that is obliquely installed, and is provided with belt conveyer scale, utilize belt conveyer scale realize to material quantitatively.Described belt conveyer scale is provided with weight sensor and detects, and what weight sensor detected is instantaneous conveying capacity, therefore, by controlling the rotating speed of drive motors of belt conveyer scale, can realize the control to material loading transmitting device transmission speed, thereby realizes the control to material material loading amount.
The utility model has the advantage of: can carry out automatic Weighing to raw material, automatic mixing, automaticity is high, has reduced the amount of labour, has improved production efficiency, has reduced labour intensity, has realized suitability for industrialized production.
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model embodiment.
Detailed description of the invention
Below preferred embodiment of the present utility model is described, should be appreciated that preferred embodiment described herein is only for description and interpretation the utility model, and be not used in restriction the utility model.
Embodiment 1
As shown in Figure 1, the full-automatic matching system of a kind of acid and alkali-resistance anticorrosive paint, comprise the storage tank 1 that several are equipped with different material, described storage tank 1 is provided with oscillating feeder 2, described storage tank 1 connects respectively the input of associated device for transporting objects 3, the output of described device for transporting objects 3 is all connected with same material-compound tank 4, and described material-compound tank 4 is connected with water tank 9 by water pump, and is provided with flowmeter and magnetic valve; The top of described material-compound tank 4 is provided with charging aperture 5, sidewall bottom is provided with discharging opening 6, and discharging opening 6 is provided with by-pass valve control, the output of described device for transporting objects 3 is positioned at the top of charging aperture 5, and described device for transporting objects 3 is provided with electronic belt weigher, by the direct feed of material-compound tank; In described material-compound tank 4, be provided with shaft 7, described shaft 7 be arranged on stirring motor 13 transmissions outside described material-compound tank 4 and be connected on described shaft and be provided with multiple stirring vanes 8, preferred described stirring vane is provided with 3-5, described stirring vane 8 is downward-sloping, described stirring vane 8 is 55-85 ° with the angle of described shaft 7, preferably angle is 75 °, thereby in whipping process, form regular eddy current shape, and in agitator tank, be formed centrally descending pressure, stir and fully do not stay dead angle, improved mixed effect.The length of described stirring vane 8 increases from top to bottom gradually, and entirety is pyramid structure, makes to stir more fully not stay dead angle.
Described material-compound tank 4 is provided with firing equipment, by firing equipment, material is heated in stirring, improve mix and blend effect, described firing equipment is electromagnetic heating coil 10 or electrically heated rod etc., described firing equipment is electromagnetic heating coil or electrically heated rod etc., the magnetic field of described Electromagnetic Heating line and the magnetic field of described shaft adapt, by Electromagnetic Heating line, shaft is heated, thereby heat is conducted to stirring vane and the material being stirred, heat more even, described firing equipment is provided with temperature controller, inside is provided with temperature sensor, described temperature sensor is connected with described temperature controller, temperature controller is according to the heating work of the temperature control firing equipment of temperature sensor, make heating-up temperature constant, firing equipment is preferably electromagnetic heating coil, power consumption is few, production cost is low, save the energy.
The output of described electronic belt weigher and flowmeter is connected with the input of PLC control system, the output of described PLC control system is connected with the drive motors control of described magnetic valve and described device for transporting objects, by the running speed of PLC control system control drive motors, thereby auto feed proportioning as required, the interlock that realizes mass transport and weigh.Nano-silica powder 120g, NaOH 50g, epoxy resin 120g, trbasic zinc phosphate 20g, nano zinc powder 120g, auxiliary agent 20g, polymethyl formicester 80g and water 300g.
Described material-compound tank 4 is provided with level instruction device as liquid level gauge.
Described storage tank 1 comprises nano zinc powder storage tank, nano-silica powder storage tank, NaOH storage tank, epoxy resin storage tank, trbasic zinc phosphate storage tank and addition agent storage tank; Described nano zinc powder storage tank, nano-silica powder storage tank are also connected with ball mill 11, for the preparation of nano level zinc powder and silicon dioxide powder; Between described ball mill 11 and storage tank 1, be also provided with screw auger conveyer 12, described screw auger conveyer 12 is provided with the housing of sealing, can reduce airborne dust, alleviates the injury to workman; Described housing one side lower part also has residue-removing opening, and described residue-removing opening arranges removable cover, and convenient material clearly, avoids stopping up.
When use, first silicon dioxide powder and zinc powder are ground by ball mill, obtain nano-silica powder and nano zinc powder, after allowing, the each raw material in storage tank 1 is installed to following ratio by PLC control device and carry: nano-silica powder 120g, NaOH 50g, epoxy resin 120g, trbasic zinc phosphate 20 g, nano zinc powder 120g, auxiliary agent 15g, polymethyl formicester 80g and water 400g; Send into after material-compound tank, be uniformly mixed, at 70-80 DEG C of temperature, react 1-2 hour, obtain product.
In addition, described device for transporting objects is formed by connecting by the horizontally disposed flat belt that is placed with conveying bucket and the lifting conveyer belt that is obliquely installed, and is provided with belt conveyer scale, utilize belt conveyer scale realize to material quantitatively.Described belt conveyer scale is provided with weight sensor and detects, and what weight sensor detected is instantaneous conveying capacity, therefore, by controlling the rotating speed of drive motors of belt conveyer scale, can realize the control to material loading transmitting device transmission speed, thereby realizes the control to material material loading amount.
Meanwhile, in described material-compound tank, be provided with static silk, can adsorb the dust in material-compound tank by static silk, prevent from dispersing in air, effectively reduce dust pollution.Described static silk is arranged on described shaft, and the dust in the process stirring in absorbed air, has improved dust removing effects, and the material that makes to be again adsorbed on shaft comes off simultaneously in the process stirring.In addition, described charging aperture place is also provided with electrostatic generator, and the material that can make to enter in batch mixer produces static, improves Electrostatic Absorption effect.
The top of described material-compound tank is provided with water distributing plate, and described water distributing plate is provided with the concentric tank of some circles, and the bottom of described tank is provided with water distributing pore, in water flow passage tank from water inlet, and flow down from water distributing pore, improve the uniformity of water distribution, strengthen mixed effect.
Described device for transporting objects can be this area common equipment such as material transferring band, screw auger conveyer.
Claims (3)
1. the full-automatic matching system of acid and alkali-resistance anticorrosive paint, it is characterized in that: comprise that several are equipped with the storage tank of different material, described storage tank is provided with oscillating feeder, described storage tank connects respectively the input of associated device for transporting objects, the output of described device for transporting objects is connected with material-compound tank respectively, described material-compound tank is connected with water tank by water pump, and is provided with flowmeter and magnetic valve; The top of described material-compound tank is provided with charging aperture, sidewall bottom and is provided with discharging opening, and discharging opening is provided with by-pass valve control, and the output of described device for transporting objects is positioned at the top of charging aperture, and described device for transporting objects is provided with electronic belt weigher; In described material-compound tank, be provided with shaft, described shaft be arranged on stirring motor transmission outside described material-compound tank and be connected on described shaft and be provided with multiple stirring vanes, described stirring vane is downward-sloping, the angle of described stirring vane and described shaft is 55-85 °, and the length of described stirring vane increases from top to bottom gradually.
2. the full-automatic matching system of a kind of acid and alkali-resistance anticorrosive paint according to claim 1, it is characterized in that: described material-compound tank is provided with firing equipment, described firing equipment is electromagnetic heating coil, and be provided with temperature controller, described material-compound tank inside is provided with temperature sensor, and described temperature sensor is connected with described temperature controller.
3. the full-automatic matching system of a kind of acid and alkali-resistance anticorrosive paint according to claim 2, it is characterized in that: the output of described electronic belt weigher and flowmeter is connected with the input of PLC control system, the output of described PLC control system is connected with the drive motors control of described magnetic valve and described device for transporting objects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420302840.9U CN203916502U (en) | 2014-06-09 | 2014-06-09 | The full-automatic matching system of a kind of acid and alkali-resistance anticorrosive paint |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420302840.9U CN203916502U (en) | 2014-06-09 | 2014-06-09 | The full-automatic matching system of a kind of acid and alkali-resistance anticorrosive paint |
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| Publication Number | Publication Date |
|---|---|
| CN203916502U true CN203916502U (en) | 2014-11-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420302840.9U Expired - Fee Related CN203916502U (en) | 2014-06-09 | 2014-06-09 | The full-automatic matching system of a kind of acid and alkali-resistance anticorrosive paint |
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| CN (1) | CN203916502U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106311051A (en) * | 2016-08-31 | 2017-01-11 | 无锡东恒新能源科技有限公司 | System for premixing slurry with high solid content |
| CN107599181A (en) * | 2017-10-16 | 2018-01-19 | 宜兴市国强炉业有限公司 | High temperature abrasion material mixes induction system |
-
2014
- 2014-06-09 CN CN201420302840.9U patent/CN203916502U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106311051A (en) * | 2016-08-31 | 2017-01-11 | 无锡东恒新能源科技有限公司 | System for premixing slurry with high solid content |
| CN107599181A (en) * | 2017-10-16 | 2018-01-19 | 宜兴市国强炉业有限公司 | High temperature abrasion material mixes induction system |
| CN107599181B (en) * | 2017-10-16 | 2023-06-06 | 宜兴市国强炉业有限公司 | High-temperature wear-resistant coating mixing, stirring and conveying system |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141105 Termination date: 20150609 |
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| EXPY | Termination of patent right or utility model |