CN203910362U - Enameling machine oven - Google Patents
Enameling machine oven Download PDFInfo
- Publication number
- CN203910362U CN203910362U CN201420340940.0U CN201420340940U CN203910362U CN 203910362 U CN203910362 U CN 203910362U CN 201420340940 U CN201420340940 U CN 201420340940U CN 203910362 U CN203910362 U CN 203910362U
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- paint
- baker
- pipeline
- roller set
- frame
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Abstract
The utility model discloses an enameling machine oven, which comprises a rack (401). The rack (401) is provided with an oven body (501); a painting mechanism is arranged in from of the oven body (501) on the rack (401); the outer part of the painting mechanism is provided with an outer cover (502); the outer cover (502) is connected with a fan (503) via a pipeline; the fan (503) is connected with a heat exchange tube (504) arranged inside the oven body; the heat exchange tube (504) is connected with a catalytic combustion chamber (505) via a pipeline; the catalytic combustion chamber (505) is connected with the fan (503) again via the pipeline; and the fan (503) is connected with the oven body (501) via the pipeline.
Description
Technical field
The utility model relates to a kind of baker of enamelling machine, especially comprises the comprehensive Production of Enamel Wires machinery of baker body and japanning mechanism, belongs to enamelled wire and manufactures field.
Background technology
First enamelled wire will, through the annealing operation of aluminum steel, paint to aluminum steel through japanning mechanism in process of production after annealing operation, and the aluminum steel that is painted with paint enters baker dries, and the aluminum steel with enamelled coating after oven dry is enamelled wire.The operation principle of existing baker be a large amount of cresols of producing in Production of Enamel Wires process and dimethylbenzene gas after catalyst burning, then input baker burner hearth by circulating fan, in catalyticing combustion process, must constantly input fresh air and maintain catalyst combustion.Can injury workman but produce in existing painting process that more cresols and the irritating gas of dimethylbenzene is distributed in air; also pollute the environment; if can be by the cresols producing in japanning process and dimethylbenzene gas after catalyst burning; input baker burner hearth by circulating fan again; so not only solved and in catalyticing combustion process, must constantly input fresh air and maintain catalyst combustion but also reduce baker energy consumption; protect again workman healthy and reduce environmental pollution, there is certain social benefit.In addition, described japanning mechanism also exists following problem: 1, existing painting installation generally can only carry out one japanning processing, cannot carry out the japanning of repetition multiple tracks to aluminum steel as required, restriction japanning effect.2, now some enamelled wire according to function need to there is sandwich construction, and the enamelled coating of every one deck is also different, but existing device for painting cannot accomplish to go up the functions of the different paints of multiple tracks simultaneously.3, after aluminum steel japanning owing to being attached with thicker paint, need to carry out surperficial wiping to the aluminum steel of band paint with the cotton layer of felt, remove the unnecessary paint in aluminum steel surface, make the aluminum steel surface that enters baking oven with uniform enamelled coating, but due to long-play, the cotton layer of felt can, due to the loss to some extent that rubs, cause the effect of the enamelled coating of removing aluminum steel surface undesirable, and and then causes the hydraulic performance decline of enamelled wire.
Utility model content
The purpose of this utility model is, a kind of baker of enamelling machine is provided.The utility model both can reduce the production cost of baker body, can effectively eliminate again the dusty gas that japanning mechanism produces.The utility model can carry out multiple tracks japanning simultaneously, has improved operating efficiency and effect; In addition, the utility model can also apply the different paints of multiple tracks simultaneously, has multi-functional advantage.
The technical solution of the utility model: a kind of baker of enamelling machine, comprise frame, frame is provided with baker body, in frame, the anterior position of baker body is provided with japanning mechanism, and the outside of japanning mechanism is provided with an outer cover, and outer cover is connected with a blower fan through a pipeline, blower fan connects a heat-exchange tube being arranged in baker body through pipeline, heat-exchange tube is connected with catalytic combustor through pipeline, and catalytic combustor connects a blower fan again through pipeline, and blower fan is connected with baker body through pipeline.
In the baker of above-mentioned enamelling machine, described japanning mechanism comprises that the front that is arranged on baker body in frame is provided with directive wheel, the upper left side of frame is provided with 2 groups of upper left roller set of walking crosswise above setting, after the roller set of upper left, be provided with painting installation, felt layers and upper right roller set, between described felt layers and upper right roller set, be provided with baker; The below of upper left roller set is provided with lower-left roller set, and the below of upper right roller set is provided with bottom right roller set; Described painting installation comprises the paint bath being arranged in frame, and one end of paint bath is provided with motor, and the external part of motor is connected with a paint roller being arranged in paint bath; Described paint bath is connected with a paint case through pipeline.
In the baker of above-mentioned enamelling machine, described paint bath is made up of more than 2 the paint bath body being fixed in frame, and the quantity of paint bath body is consistent with the quantity of upper left roller set; Described paint roller is worn paint bath body and mistake; Described paint bath body is connected with a pipeline, is connected with triple valve on pipeline, and another two ports of triple valve are connected with paint case and secondary paint case through pipeline respectively.
In the baker of aforesaid enamelling machine, described felt layers comprises the cotton lower floor being arranged in frame, and cotton lower floor top is provided with cotton upper strata, the top on cotton upper strata is provided with a briquetting, briquetting top is provided with hydraulic cylinder, and hydraulic cylinder is connected with electro-hydraulic proportional valve by the road, and electro-hydraulic proportional valve is connected with oil pump by the road; Described electro-hydraulic proportional valve is connected with a controller, and controller is connected with skin of paint thickness gauge, and skin of paint thickness gauge is fixed in the frame at baker rear.
Compared with prior art, the utlity model has following beneficial effect:
1, the heat-exchange tube that the pollution gas that japanning mechanism produces is transferred in baker body by pipeline and blower fan by outer cover collection meeting carries out heat exchange, can obviously make ducted gas temperature increase, this gas is delivered to catalytic combustor through pipeline again and carries out combustion heating, hot gas after burning transfers to baker body japanning aluminum steel is dried, owing to carrying out heat exchange before heating, therefore can greatly reduce the electric energy that combustion chamber consumes, improve the efficiency of heating surface.The utility model also can be eliminated the pernicious gas that japanning mechanism produces effectively simultaneously, has protected workman, and low-carbon environment-friendly.
2, be provided with directive wheel in the front of frame, upper left side is provided with 2 groups of upper left roller set of walking crosswise above setting, enamelled wire enters first group of upper left roller set through directive wheel, again after felt layers, baker, upper right roller set, bottom right roller set and lower-left roller set, enter again second group of upper left roller set, upper left roller set arranges several groups of japanning number of times and the numbers of plies that can realize enamelled wire, has realized the machine function of multiple tracks japanning simultaneously.
3, paint bath is made up of more than 2 the paint bath body being fixed in frame, and the quantity of paint bath body is consistent with the quantity of upper left roller set, and in the time that needs apply single kind paint, the triple valve of all paint bath bodies is communicated with paint case, now to the single paint of enamelled wire coated with multiple layer.When needs are in the time that enamelled wire applies different layers paint, the triple valve of paint bath body is communicated with pair paint case separately, secondary paint case stores different types of paint on demand, now can realize to the different paints of enamelled wire coated with multiple layer, make enamelled wire possess multiple enamelled coating, several functions, improved production flexibility of the present utility model.
4, be arranged on the skin of paint thickness gauge thickness of paint layer of the enamelled wire of detection after first is dried in real time at baker rear, in the time that thickness of paint layer is not up to standard, skin of paint thickness gauge signals to controller, controller is by controlling electro-hydraulic proportional valve and then controlling hydraulic cylinder, and and then regulate the compaction degree of cotton upper strata He Mian lower floor, finally realize the control of the thickness of paint layer of enamelled wire.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the end view of japanning mechanism;
Fig. 3 is the vertical view of japanning mechanism;
Fig. 4 is made up of the structural representation of paint bath paint bath body;
Fig. 5 is the feedback control principle figure of felt layers;
Fig. 6 is the connection schematic diagram of paint bath body.
Embodiment
Below in conjunction with embodiment, the utility model is described in further detail, but not as to restriction of the present utility model.
Embodiment: the baker of enamelling machine, as shown in Figure 1, comprise frame 401, frame 401 is provided with baker body 501, in frame 401, the anterior position of baker body 501 is provided with japanning mechanism, the outside of japanning mechanism is provided with an outer cover 502, outer cover can be transparent housing, gas can effectively be collected and can make workman observe the operation of japanning mechanism, outer cover 502 is connected with a blower fan 503 through a pipeline, blower fan 503 connects a heat-exchange tube 504 being arranged in baker body through pipeline, heat-exchange tube 504 is connected with catalytic combustor 505 through pipeline, catalytic combustor is the heater of the baker of this area routine, therefore do not repeat them here, catalytic combustor 505 connects a blower fan 503 again through pipeline, blower fan 503 is connected with baker body 501 through pipeline.
As shown in accompanying drawing 2 and Fig. 3, described japanning mechanism comprises that the front that is arranged on baker body in frame 401 is provided with directive wheel 402, the upper left side of frame 401 is provided with 2 groups of upper left roller set 403 of walking crosswise above setting, the group number of upper left roller set depends on the number of plies that needs japanning, after upper left roller set 403, be provided with painting installation 404, felt layers 405 and upper right roller set 406, the quantity of upper right roller set 406 is consistent with upper left roller set, between the felt layers 405 described in the roller set of upper right and upper right roller set 406, is provided with baker 407; The below of upper left roller set 403 is provided with lower-left roller set 408, and the below of upper right roller set 406 is provided with bottom right roller set 409; Described painting installation 404 comprises the paint bath 410 being arranged in frame 401, one end of paint bath 410 is provided with motor 411, the external part of motor 411 is connected with a paint roller 412 being arranged in paint bath 410, motor drives paint roller to rotate in paint bath, when aluminum steel is walked above paint roller, paint roller strap paint rotates paint is attached on aluminum steel; Described paint bath 410 is connected with a paint case 413 through pipeline.As shown in accompanying drawing 4 and Fig. 6, described paint bath 410 is made up of more than 2 the paint bath body 414 being fixed in frame 401, and the quantity of paint bath body 414 is consistent with the quantity of upper left roller set 403; Described paint roller 412 is worn paint bath body 414 and mistake; Described paint bath body 414 is connected with a pipeline, is connected with triple valve 415 on pipeline, and another two ports of triple valve 415 are connected with paint case 413 and secondary paint case 416 through pipeline respectively.Described felt layers 405 comprises the cotton lower floor 417 being arranged in frame 401, cotton lower floor 417 tops are provided with cotton upper strata 418, aluminum steel passes between cotton lower floor and cotton upper strata, the top on cotton upper strata 418 is provided with a briquetting 419, briquetting 419 tops are provided with hydraulic cylinder 420, as shown in Figure 5, hydraulic cylinder 420 is connected with electro-hydraulic proportional valve 421 by the road, and electro-hydraulic proportional valve 421 is connected with oil pump 422 by the road; Described electro-hydraulic proportional valve 421 is connected with a controller 423, and controller 423 is connected with skin of paint thickness gauge 424, and skin of paint thickness gauge can obtain from market, and skin of paint thickness gauge 424 is fixed in the frame at baker 407 rears.
Claims (4)
1. the baker of enamelling machine, it is characterized in that: comprise frame (401), frame (401) is provided with baker body (501), the anterior position of the upper baker body (501) of frame (401) is provided with japanning mechanism, the outside of japanning mechanism is provided with an outer cover (502), outer cover (502) is connected with a blower fan (503) through a pipeline, blower fan (503) connects a heat-exchange tube (504) being arranged in baker body through pipeline, heat-exchange tube (504) is connected with catalytic combustor (505) through pipeline, catalytic combustor (505) connects a blower fan (503) again through pipeline, blower fan (503) is connected with baker body (501) through pipeline.
2. the baker of enamelling machine according to claim 1, it is characterized in that: described japanning mechanism comprises that the front that is arranged on the upper baker body of frame (401) is provided with directive wheel (402), the upper left side of frame (401) is provided with 2 groups of upper left roller set (403) of walking crosswise above setting, after upper left roller set (403), be provided with painting installation (404), felt layers (405) and upper right roller set (406), between described felt layers (405) and upper right roller set (406), be provided with baker (407); The below of upper left roller set (403) is provided with lower-left roller set (408), and the below of upper right roller set (406) is provided with bottom right roller set (409); Described painting installation (404) comprises the paint bath (410) being arranged in frame (401), one end of paint bath (410) is provided with motor (411), and the external part of motor (411) is connected with a paint roller (412) being arranged in paint bath (410); Described paint bath (410) is connected with a paint case (413) through pipeline.
3. the baker of enamelling machine according to claim 2, it is characterized in that: described paint bath (410) is made up of more than 2 the paint bath body (414) being fixed in frame (401), and the quantity of paint bath body (414) is consistent with the quantity of upper left roller set (403); Described paint roller (412) is worn paint bath body (414) and mistake; Described paint bath body (414) is connected with a pipeline, on pipeline, be connected with triple valve (415), another two ports of triple valve (415) are connected with paint case (413) and secondary paint case (416) through pipeline respectively.
4. the baker of enamelling machine according to claim 3, it is characterized in that: described felt layers (405) comprises the cotton lower floor (417) being arranged in frame (401), cotton lower floor (417) top is provided with cotton upper strata (418), the top on cotton upper strata (418) is provided with a briquetting (419), briquetting (419) top is provided with hydraulic cylinder (420), hydraulic cylinder (420) is connected with electro-hydraulic proportional valve (421) by the road, and electro-hydraulic proportional valve (421) is connected with oil pump (422) by the road; Described electro-hydraulic proportional valve (421) is connected with a controller (423), controller (423) is connected with skin of paint thickness gauge (424), and skin of paint thickness gauge (424) is fixed in the frame at baker (407) rear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420340940.0U CN203910362U (en) | 2014-06-24 | 2014-06-24 | Enameling machine oven |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420340940.0U CN203910362U (en) | 2014-06-24 | 2014-06-24 | Enameling machine oven |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203910362U true CN203910362U (en) | 2014-10-29 |
Family
ID=51784619
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420340940.0U Expired - Fee Related CN203910362U (en) | 2014-06-24 | 2014-06-24 | Enameling machine oven |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203910362U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104036887A (en) * | 2014-06-24 | 2014-09-10 | 湖州天洋线缆有限公司 | Enameling machine drying method and drying oven |
| CN107293376A (en) * | 2017-07-06 | 2017-10-24 | 蓬莱金达漆包线有限公司 | A kind of high fine enamelling cuprum round line preparation method of stretching |
-
2014
- 2014-06-24 CN CN201420340940.0U patent/CN203910362U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104036887A (en) * | 2014-06-24 | 2014-09-10 | 湖州天洋线缆有限公司 | Enameling machine drying method and drying oven |
| CN107293376A (en) * | 2017-07-06 | 2017-10-24 | 蓬莱金达漆包线有限公司 | A kind of high fine enamelling cuprum round line preparation method of stretching |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141029 Termination date: 20190624 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |