CN203904539U - Automatic cleaning device for movable cover plate connector of carding machine - Google Patents
Automatic cleaning device for movable cover plate connector of carding machine Download PDFInfo
- Publication number
- CN203904539U CN203904539U CN201420318063.7U CN201420318063U CN203904539U CN 203904539 U CN203904539 U CN 203904539U CN 201420318063 U CN201420318063 U CN 201420318063U CN 203904539 U CN203904539 U CN 203904539U
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- CN
- China
- Prior art keywords
- hairbrush
- carding machine
- cover plate
- removable cover
- joint
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model discloses an automatic cleaning device for a movable cover plate connector of a carding machine. According to the automatic cleaning device, the power of a speed reducer in the carding machine is used for achieving automatic cleaning of the movable cover plate connector, two servo motors in the prior art are omitted, a circuit control system is further simplified, the running reliability of the whole machine is improved, automatic cleaning of the movable cover plate connector can be achieved ideally, and the manufacturing cost of the whole machine can be lowered. Since a brush roller is driven by any transmission part in a transmission chain driven by the speed reducer in the carding machine, the servo motors do not need to be used additionally for driving the brush roller, the two servo motors can be omitted, the comprehensive mechanical transmission cost of each carding machine can be directly lowered by 800-1000 yuan, and the stability and reliability of automatic cleaning of the movable cover plate connector can be improved. Meanwhile, the circuit control system of the carding machine is simplified on principle, and the manufacturing cost of the circuit control system is lowered. The automatic cleaning device can be applied to not only manufacturing of new products, but also technical upgrading and transformation of existing products.
Description
[technical field]
The utility model relates to textile machine equipment, relates in particular to the cleaning apparatus for self of removable cover plate of carding machine.
[background technology]
In textile machine equipment, carding machine is most important equipment in front textile machine equipment, is also the heart of carding machine, and wherein cylinder and removable cover are most important two combing elements on carding machine.Minute comb that partners between them is secondary, and fiber is made to further careful minute comb, fiber is fully stretched with separated, and effectively remove part short flannel and fine impurities and mixed uniformly effect.And cleaning device on joint of removable cover plate can effectively be removed short flannel and the impurity on strap joint, guarantee spacing between run duration Bearded-needle knitted cloth and revolving tops, make combing between cylinder and removable cover more fully and smooth and easy.
On existing carding machine, the cleaning device of joint of removable cover plate all adopts driven by servomotor brush roll, brush roll is effectively removed the short flannel on joint of removable cover plate and impurity, the installation kind of drive of servomotor has vertical and horizontal two kinds, Fig. 1, it shown in Fig. 2, is horizontal type structure, it comprises cylinder 1, middle stand-off 2, servomotor 3, motor mounting plate 4, brush roll 5 and removable cover 6, its operation principle is: first brush roll 5 is fixedly installed on the output shaft of servomotor 3, servomotor 3 is arranged on motor mounting plate 4, motor mounting plate 4 is fixedly mounted on middle stand-off 2, middle stand-off 2 is fixedly mounted on the wallboard of cylinder 1, by electric control system, control the rotation of servomotor 3, thereby reach 5 pairs of joint of removable cover plates of brush roll and carry out the cleaning of staple fibre and impurity.In the transmission system of carding machine, large hairbrush running roller 11 is driven by decelerator output pulley 14, its drive path is: decelerator output pulley 14 is by synchronous transition wheel 13, large hairbrush running roller 11 and the expansion tightening wheel 15 of driving of synchronous belt 12, expansion tightening wheel 15 is arranged between large hairbrush running roller 11 and decelerator output pulley 14, can carry out tensioner to synchronous belt 12.
Mainly there is following shortcoming in this mode:
First, because removable cover two ends are respectively equipped with one group of brush roll being driven by servomotor 35, the output shaft of servomotor 3 is arranged on spring bearing, in spring bearing, there is lubricating grease, servomotor 3 is under long-time non-stop run state, machine operation temperature is at 40 ℃～50 ℃, be easy to cause the excessive of lubricant grease, staple fibre and impurity have been aggravated in gathering and the winding of motor shaft end, servomotor load is increased, when servomotor load is larger, brush roll will stop operating, and when serious, can cause burn-down of electric motor.
The second, because the two ends of removable cover must arrange respectively one group of brush roll being driven by servomotor 35, the price of every servomotor 3 is 500～600 yuan, and the cost of two servomotors 3 just reaches 1000～1200 yuan.
The 3rd; the brush roll 5 being provided with due to removable cover two ends is respectively by driven by servomotor; every servomotor 3 carrys out centralized Control by the circuit control system of complete machine; not only increased the complexity of circuit control system; increased the cost of circuit control system, and increased the control system frequency of makeing mistakes, once circuit control system breaks down; must shut down maintenance, affect the normal work of complete machine.
[utility model content]
In order further to reduce the joint of removable cover plate cleaning device manufacturing cost of carding machine, improve the operational reliability of joint of removable cover plate cleaning device, the utility model object is to provide a kind of joint of removable cover plate of carding machine cleaning apparatus for self.It utilizes the power in speed reducer drive system in carding machine to realize the automatically cleaning to joint of removable cover plate, cancel two servomotors of the prior art, further simplify circuit control system, improve complete machine reliability of operation, the automatically cleaning to joint of removable cover plate can be realized ideally, the manufacturing cost of complete machine can be reduced again.
The technical scheme that the utility model is taked is as follows:
A kind of joint of removable cover plate of carding machine cleaning apparatus for self, comprise middle stand-off, brush roll, removable cover, hairbrush main shaft and lateral bolster fagging, two lateral bolster faggings are separately fixed at the both sides of middle stand-off, hairbrush main shaft is installed in rotation in the gripper shoe of two sides, brush roll is fixedly mounted on hairbrush main shaft, brush roll is arranged on joint, removable cover two ends, and hairbrush belt wheel is fixedly mounted on hairbrush main shaft, and hairbrush belt wheel any driving member in carding machine transmission system drives.
Further, by hairbrush rotating band, the decelerator output pulley in carding machine transmission tethers drives hairbrush belt wheel.
Further, hairbrush belt wheel is by the large brush roll wheel drive of hairbrush rotating band in carding machine transmission tethers.
Further, by hairbrush rotating band, the transition wheel in carding machine transmission tethers drives hairbrush belt wheel.
Further, hairbrush belt wheel is driven by the large hairbrush running roller wheel of hairbrush rotating band pile warp, decelerator output pulley and expansion tightening wheel.
Because arbitrary driving member in the transmission tethers of brush roll employing carding machine drives, without driving brush roll with servomotor in addition, not only can save two servomotors, every carding machine can direct cost 1000～1200 yuan, comprehensive mechanical transmission cost can reduce by 800～1000 yuan, and can improve self-cleaning stability and the reliability of joint of removable cover plate.From principle, simplified the manufacturing cost of circuit control system and the circuit control system of carding machine simultaneously.The utility model both can be applied to new product manufacture, also can carry out technology upgrading transformation to existing product.
[accompanying drawing explanation]
Fig. 1, Fig. 2 are the structural representation of joint of removable cover plate cleaning apparatus for self on existing carding machine,
Wherein, Fig. 2 is A-A cutaway view Amplified image in Fig. 1;
Fig. 3 is structural representation of the present utility model, and wherein, hairbrush belt wheel is driven by the large hairbrush running roller of hairbrush rotating band pile warp, decelerator output pulley and expansion tightening wheel;
Fig. 4 is the cutaway view Amplified image at B-B place in Fig. 3;
Fig. 5 is that hairbrush belt wheel is by the transmission schematic diagram of the large brush roll wheel drive of hairbrush rotating band in the transmission tethers of carding machine;
Fig. 6 is the hairbrush belt wheel transmission schematic diagram that the decelerator output pulley in the transmission tethers of carding machine drives by hairbrush rotating band;
Fig. 7 is the hairbrush belt wheel transmission schematic diagram that the transition wheel in the transmission tethers of carding machine drives by hairbrush rotating band;
In figure, 1-cylinder; Stand-off in 2-; 3-servomotor; 4-motor mounting plate; 5-brush roll; 6-removable cover; 7-hairbrush main shaft; 8-lateral bolster fagging; 9-hairbrush belt wheel; The large hairbrush running roller of 11-; 12-synchronous belt; 13-transition wheel; 14-decelerator output pulley; 15-expansion tightening wheel; 16-hairbrush rotating band.
[specific embodiment]
Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described:
Embodiment 1:
A kind of joint of removable cover plate of carding machine cleaning apparatus for self, Fig. 3, shown in Fig. 4, it comprises middle stand-off 2, brush roll 5, removable cover 6, hairbrush main shaft 7, lateral bolster fagging 8 and hairbrush belt wheel 9, two lateral bolster faggings 8 are separately fixed at the both sides of middle stand-off 2, hairbrush main shaft 7 is installed in rotation in two sides gripper shoe 8, brush roll 5 is fixedly mounted on hairbrush main shaft 7, brush roll 5 is arranged on removable cover 6 joints, two ends, hairbrush belt wheel 9 is fixedly mounted on hairbrush main shaft 7, the arbitrary tumbler of hairbrush belt wheel 9 in carding machine driving-chain drives, in this example, hairbrush belt wheel 9 is by the large hairbrush running roller wheel 11 of synchronous belt 12 pile warp, decelerator output pulley 14 and expansion tightening wheel 15 drive.
Embodiment 2:
A kind of joint of removable cover plate of carding machine cleaning apparatus for self, as Fig. 4, shown in Fig. 5, it comprises middle stand-off 2, brush roll 5, removable cover 6, hairbrush main shaft 7, lateral bolster fagging 8 and hairbrush belt wheel 9, two lateral bolster faggings 8 are separately fixed at the both sides of middle stand-off 2, hairbrush main shaft 7 is installed in rotation in two sides gripper shoe 8, brush roll 5 is fixedly mounted on hairbrush main shaft 7, brush roll 5 is arranged on removable cover 6 joints, two ends, the transmission system of carding machine is constant, be that large hairbrush running roller 11 is driven by decelerator output pulley 14, its drive path is: decelerator output pulley 14 is by the synchronous transition wheel 13 that drives of synchronous belt 12, large hairbrush running roller 11 and expansion tightening wheel 15, by synchronous belt 12 around being connected with decelerator output pulley 14, expansion tightening wheel 15 is arranged between large hairbrush running roller 11 and decelerator output pulley 14, can carry out tensioner to synchronous belt, by hairbrush rotating band 16, the large hairbrush running roller in carding machine transmission system 11 drives hairbrush belt wheel 9.
Embodiment 3:
Difference from Example 2 is, as shown in Figure 6, by hairbrush rotating band 16, the decelerator output pulley in carding machine transmission system 14 drives hairbrush belt wheel 9.
Embodiment 4:
Difference from Example 2 is, as shown in Figure 7, by hairbrush rotating band 16, the transition wheel in carding machine transmission system 13 drives hairbrush belt wheel 9.
Embodiment of the present utility model is a lot, as long as utilize decelerator to drive arbitrary tumbler in driving-chain to drive all technical schemes of hairbrush belt wheel 9 all within protection domain of the present utility model.
Claims (5)
1. a joint of removable cover plate of carding machine cleaning apparatus for self, it is characterized in that: comprise middle stand-off (2), brush roll (5), removable cover (6), hairbrush main shaft (7) and lateral bolster fagging (8), two lateral bolster faggings (8) are separately fixed at the both sides of middle stand-off (2), hairbrush main shaft (7) is installed in rotation in two sides gripper shoe (8), brush roll (5) is fixedly mounted on hairbrush main shaft (7), brush roll (5) is arranged on removable cover (6) joint, two ends, hairbrush belt wheel (9) is fixedly mounted on hairbrush main shaft (7), hairbrush belt wheel (9) any driving member in carding machine transmission system drives.
2. joint of removable cover plate of carding machine cleaning apparatus for self according to claim 1, is characterized in that: by hairbrush rotating band (16), the decelerator output pulley (14) in carding machine transmission tethers drives hairbrush belt wheel (9).
3. joint of removable cover plate of carding machine cleaning apparatus for self according to claim 1, is characterized in that: by hairbrush rotating band (16), the large hairbrush running roller (11) in carding machine transmission tethers drives hairbrush belt wheel (9).
4. joint of removable cover plate of carding machine cleaning apparatus for self according to claim 1, is characterized in that: by hairbrush rotating band (16), the transition wheel (13) in carding machine transmission tethers drives hairbrush belt wheel (9).
5. joint of removable cover plate of carding machine cleaning apparatus for self according to claim 1, is characterized in that: hairbrush belt wheel (9) is driven by hairbrush rotating band (16) the large hairbrush running roller of pile warp (11), decelerator output pulley (14) and expansion tightening wheel (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420318063.7U CN203904539U (en) | 2014-06-15 | 2014-06-15 | Automatic cleaning device for movable cover plate connector of carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420318063.7U CN203904539U (en) | 2014-06-15 | 2014-06-15 | Automatic cleaning device for movable cover plate connector of carding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203904539U true CN203904539U (en) | 2014-10-29 |
Family
ID=51778830
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420318063.7U Withdrawn - After Issue CN203904539U (en) | 2014-06-15 | 2014-06-15 | Automatic cleaning device for movable cover plate connector of carding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203904539U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104047077A (en) * | 2014-06-15 | 2014-09-17 | 卓郎（金坛）纺织机械有限公司 | Self-cleaning device for removable cover plate connector of carding machine |
| CN105057237A (en) * | 2015-07-21 | 2015-11-18 | 吴江新劲纺织有限公司 | Dedusting device for roll forming machine |
-
2014
- 2014-06-15 CN CN201420318063.7U patent/CN203904539U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104047077A (en) * | 2014-06-15 | 2014-09-17 | 卓郎（金坛）纺织机械有限公司 | Self-cleaning device for removable cover plate connector of carding machine |
| CN104047077B (en) * | 2014-06-15 | 2018-10-30 | 卓郎（常州）纺织机械有限公司 | Joint of removable cover plate of carding machine cleaning apparatus for self |
| CN105057237A (en) * | 2015-07-21 | 2015-11-18 | 吴江新劲纺织有限公司 | Dedusting device for roll forming machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 213200 No. 98, Hua Cheng Road, Jintan District, Jiangsu, Changzhou Patentee after: Zhuo Lang (Changzhou) Textile Machinery Co., Ltd. Address before: 213200, No. 98, Hua Cheng Road, Jintan, Jiangsu, Changzhou Patentee before: Zhuo Lang (Jintan) Textile Machinery Co., Ltd. |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20141029 Effective date of abandoning: 20181030 |
|
| AV01 | Patent right actively abandoned |