CN203892741U - Enhanced type plastic steel winding tubular product - Google Patents

Enhanced type plastic steel winding tubular product Download PDF

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Publication number
CN203892741U
CN203892741U CN201420334138.0U CN201420334138U CN203892741U CN 203892741 U CN203892741 U CN 203892741U CN 201420334138 U CN201420334138 U CN 201420334138U CN 203892741 U CN203892741 U CN 203892741U
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tubular product
steel
reinforced layer
tubing
band
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Expired - Fee Related
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CN201420334138.0U
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Chinese (zh)
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张永杰
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Abstract

An enhanced type plastic steel winding tubular product comprises a spiral tubular product body formed by winding a strip, and the faying surfaces are spliced and connected through hot melt adhesives. The enhanced type plastic steel winding tubular product is characterized in that the strip comprises vertical ribs and an enhanced layer which are perpendicular, the vertical ribs and the enhanced layer are evenly wrapped with a plastic layer, and at least one side of the enhanced layer is an outward Z-shaped folded edge, so that a Z-shaped faying surface is formed. As the vertical enhanced ribs are adopted, the ring stiffness of the tubular product is fully ensured; meanwhile, as a metal board or a metal net is additionally arranged, the intensity of a base body is higher, and the ring stiffness is higher than that of a plastic steel winding tubular product of the same size. As the metal board or the metal net is additionally arranged, the tensile strength of the tubular product is improved greatly, the longitudinal intensity of the tubular product is improved, and the tubular product is prevented from cracking. The enhanced type plastic steel winding tubular product is used more trustingly and safely.

Description

A kind of enhancement mode plastic-steel-wound tubing
Technical field
The utility model relates to a kind of enhancement mode plastic-steel-wound tubing, contains steel plate or the steel wire of gaining in strength in this band.
Background technique
Polyethylene plastic-steel winding pipe, its structure is as Figure 10, because it has the unique texture of steel band stiffening rib, make its tubing there is ring stiffness higher in similar plastic drain pipe, find after deliberation, the structure of this reinforcing rod composite pipe material, makes tubing have very high cost performance, and the materials of tubing tubing in the time of equal ring stiffness are economized most.Together with tubing is used plastic hot melt glue bond with right side on the left of being wound around while production, but can often there are following quality problems in this tubing in actual production and using process:
1, plastic substrate part is very thin, site operation backfilling material is required strict, easily matrix is punctured and occur infiltration and water leakage phenomenon during if any sharp objects.
2, the soldered in tubing is bonded together for cow for the second time; intensity is herein lower; lifting, bear in loading process; it is the position of easily rupturing; when intensity is far from once-through, intensity is high; cause drawing pipe intensity defective, and often can occur at this position disconnected pipe phenomenon.
3, in the time that needs use as bearing pipe, that plastic substrate part need to be done is very thick, makes fabricating cost very high, has limited the use in its market.
Model utility content
The purpose of this utility model is to provide a kind of enhancement mode plastic-steel-wound tubing, first manufacture a kind of band, band is the band that high, wear-resistant, the anti-fracture of a kind of ring stiffness, tensile strength are large, be easy to manufacture, utilize the total of the plastic-steel spirally-wound pipe of its manufacture to stablize, ring stiffness is high, be applicable to producing the tubing of various bores, tubing is low to handling, transport, construction requirement simultaneously, has improved widely safety coefficient.
The technical scheme in the invention for solving the technical problem is: a kind of reinforced steel plastic composite strip, it is characterized in that, in described band body and stiffening rib part Vertical direction, there are sheet metal (can be porose on metal) or wire netting, the plastics that this sheet metal or wire netting are melted complete coated, the width of sheet metal or wire netting is slightly less than the width of base plate plastics, and and stiffening rib steel band used orthogonal.So both utilized the high ring rigidity of plastic-steel spirally-wound pipe, improve again the intensity of body portion by increasing sheet metal or wire netting, and owing to being first to form band, again by being wound tubing, so, ensured the ring stiffness of tubing, strengthen again the tensile strength of tubing and the ability of resistance to external environment, increased substantially the cost performance of tubing.
The junction, side of described band body adopts staggered bridging arrangement, form double-level-metal net or sheet metal in lap-joint, area of contact and intensity when two sides are bonding are greatly increased, more firm while making tubing bonding, greatly improve the joint strength of tubing, ensured that higher stretching is strong, tensile strength is original more than 3 times.
A kind of enhancement mode plastic-steel-wound tubing, comprises the spiral helicine tubing body through being wound by band, and uses melt viscosity to connect in succession at faying surface place, it is characterized in that,
Described band comprises the stud and the reinforced layer that are perpendicular to one another and arrange, and is coated with uniformly a plastic layer in the outside of described stud and reinforced layer, and at least one side of described reinforced layer is outside Z-shaped flanging, forms Z-shaped faying surface.
Further, described stud does not contact with reinforced layer or has part to contact.
Further, described stud is vertically welded on reinforced layer by spot welding.
Further, described reinforced layer is sheet metal or wire netting.
A kind of enhancement mode plastic-steel-wound tubing, comprises the spiral helicine tubing body through being wound by band, and uses melt viscosity to connect in succession at faying surface place, it is characterized in that,
Described band comprises the stud and the reinforced layer that are perpendicular to one another and arrange, and is coated with uniformly a plastic layer in the outside of described stud and reinforced layer,
The both sides of the described band in faying surface are respectively the first faying surface caving in from inside to outside and the second faying surface certainly caving in outside to inside, and the lap length of two faying surfaces is across a stud.
Described stud does not contact with reinforced layer or has part to contact.
Described stud is vertically welded on reinforced layer by spot welding.
Described reinforced layer is sheet metal or wire netting.
The beneficial effects of the utility model are:
Steel plate of the present utility model or steel mesh strengthen spiral winding tubing to be compared with other structure-wall pipe material, has following characteristics:
1, the utility model, due to the vertical stiffening rib form of same employing, makes pipe ring stiffness obtain sufficient guarantee, simultaneously owing to having increased sheet metal or wire netting, makes body portion intensity higher, and ring stiffness is higher than the plastic-steel-wound tubing of same size.
2, increase sheet metal or wire netting, the tensile strength of tubing is significantly promoted, increased the longitudinal strength of tubing simultaneously, there will not be tubing phenomenon of rupture.Use more relieved, safer.
3, owing to there being metal to strengthen structure, and carry out strengthening processing in lap-joint, the intensity of body portion improves greatly, can bear certain pressure, can be applied in low pressure liquid transportation art, and adjust the intensity of sheet metal or wire netting and wrap up its polyethylene thickness according to the size of pipe diameter.
4, tubing adopts two-step method moulding, can separately produce, and first produces band, and then produces tubing, and due to the relative wrapped tube of production window of web velocities, speed is low, and production can be raised labour efficiency and personnel's utilization ratio separately.
5, owing to can separately producing band and tubing, can, according to on-the-spot needs, can near building site, be wound in tubing, reduce the cost of transportation of tubing.
6, owing to having sheet metal or wire netting to strengthen, ensure the airtight performance of tubing, Never-leakage.
7, when band is wound tubing, welding surface of contact can improve greatly the intensity of weld widely, ensures the integrally stretching intensity of tubing.
Brief description of the drawings
Fig. 1 is the structural representation of band in embodiment one.
Fig. 2 is the end view of Fig. 1.
Fig. 3 is the forming process schematic diagram of band shown in Fig. 1.
Fig. 4 is a kind of pattern of reinforced layer.
Fig. 5 is the generalized section of tubing in embodiment one.
Fig. 6 is the structural representation of band in embodiment two.
Fig. 7 is the sectional schematic diagram of Fig. 6.
Fig. 8 is the overlap joint schematic diagram of the band shown in Fig. 6.
Fig. 9 is the generalized section of tubing in embodiment two.
Figure 10 is the schematic diagram of existing plastic-steel spirally-wound pipe.
In figure: 1 band, 2 steel bands, 3 reinforced layers, 31Z shape flanging, 4 composite diess, 61 first faying surfaces, 62 second faying surfaces.
Embodiment
Embodiment one, as shown in Figures 1 to 5, a kind of enhancement mode plastic-steel-wound tubing, comprise the spiral helicine tubing body through being wound by band, and use melt viscosity to connect in succession at faying surface place, the tubing forming should be continuous, has and axially bears preferably intensity and good hoop rigidity.
The needed band 1 of paper wrapped tube, as shown in Figure 3, the moulding of this band needs three key elements, and first will have steel band 2, and steel band forms a kind of stand-by steel band after uncoiling, flattening, oil removing, derusting process.
Reinforced layer 3, this reinforced layer 3 can be such as steel plate, galvanized sheet, aluminium strip or other sheet alloy, and on sheet metal, can punch to save material or with steel wire or iron net etc., also claim wire netting, the relatively good understanding of sheet metal is exactly a thin sheet metal.Wire netting, mesh can be rhombus.But as sheet metal or the wire netting of reinforced layer 3, need to roll, smooth sheet metal or wire netting are rolled into the effect with a Z-shaped flanging 31, thisly can easily realize by Rolling roller mould, the Z-shaped flanging 31 of this rolling can improve the intensity of lap-joint.In fact, in the process of traditional wrapped tube moulding, in lap-joint owing to there being flex point, here be the disconnected pipe of favorite, secondly sometimes also can break at non-overlapping place, or break in the place of stud (steel band), because steel band can not just in time be wrapped in plastics middle while production, the plastics that is to say steel band left and right are normally asymmetric, if left side or right side are excessively thin, and can be from the disconnected pipe of steel band and plastics point of intersection.Sheet metal or wire netting in this band, are added, sheet metal own or wire netting folding can not break for one time twice, this novel tube be the pipe that can not break, and in the band of lap-joint, be also provided with sheet metal or wire netting is strengthened, disconnected pipe is become impossible.Due to the existence of reinforced layer, extraneous sharp objects also can not punctured tubing, tensile strength strengthens greatly simultaneously simultaneously.
Steel band and reinforced layer have two kinds of position relationships, and one is that steel band 2 does not contact with reinforced layer 3 or has part contact, in compound by mould, is wrapped by band of formation simultaneously, as shown in Figure 3.The second is that stud is vertically welded on reinforced layer by spot welding, this,, carrying out before compound needing to increase a spot welding or laser welding equipment, connects both, is then being combined into band, because stud and reinforced layer are in inner shape all-in-one-piece structure, so this intensity is higher.
In composite dies 4, molten plastic is from the feed simultaneously of two imports up and down of mould, the plastics that sheet metal or wire netting are melted complete coated, and the width of sheet metal or wire netting is slightly less than the width of base plate plastics, and and stiffening rib steel band used orthogonal.So both utilized the high ring rigidity of plastic-steel spirally-wound pipe, improve again the intensity of body portion by increasing sheet metal or wire netting, and owing to being first to form band, again by being wound tubing, so, ensured the ring stiffness of tubing, strengthen again the tensile strength of tubing and the ability of resistance to external environment, increased substantially the cost performance of tubing.
The junction, side of described band body adopts the alternating expression bridging arrangement of Z-shaped flanging 31, greatly increase area of contact when two sides are bonding, more firm while making tubing bonding, greatly improve the joint strength of tubing, ensured that higher stretching is strong, tensile strength is original more than 3 times.
Embodiment two, as shown in Figures 6 to 9,
Band difference, first, the sheet metal or the wire netting that use as reinforced layer do not need rolling directly to use, secondly, with the mould difference of material forming, the both sides of the described band of the band after moulding in faying surface are respectively the first faying surface 61 caving in from inside to outside and the second faying surface 62 certainly caving in outside to inside, because reinforced layer is placed in the middle, so be very thin one deck at the sheet metal at two faying surface places or the polyethylene cover at wire netting place, and the lap length of two faying surfaces is across a stud, form an external reinforcing spiral in lap-joint like this, eliminate the thin link of weld, the hoop intensity of weld is significantly improved, the load performance of tubing is multiplied.
In the process of actual band compound molding, plastics are all the heated fluids having melted, certainly to each local the flowing in mould, so certainly have some plastics at the first faying surface and the second faying surface place.In the time making, the sheet metal of both sides or wire netting, can carry out bending slightly, forms stack, to strengthen the intensity of lap-joint in the process of overlap joint.
In actual production, single strips is generally designed to 3 to 4 studs, and the lap-joint of this tubing is across a stud, and the faying surface of lap-joint is longer, and has individual stud on faying surface, can bear so larger interior pressure at faying surface place.And original traditional entwining tube is opened by Nei Yashicong lap-joint easily by drum in lap-joint, this just there will not be, because lap-joint has a circle steel band protecting outside, prevents that it is swollen outward, and faying surface is longer.
The external ring stiffness that ensures tubing has requirement to the height of steel band here, comprise the material of steel band, be exactly the width of steel band in addition, and length is irrelevant, another is exactly that the centre distance of two studs is relevant, be exactly that stud is more intensive, ring stiffness is higher, and the centre distance of stud is less certainly, also can play certain promoting effect to the anti-interior pressure energy power of tubing, just as steel wire, the closeer anti-pressure ability of net is also larger.If steel plate anti-pressure ability is just larger, if do draining, net is just enough in fact, if do more high pressure feedwater, or with sheet metal, certain, sheet metal can carry out pierced process processing.
Outside technical characteristics described in specification, be the known technology of those skilled in the art.

Claims (8)

1. an enhancement mode plastic-steel-wound tubing, comprises the spiral helicine tubing body through being wound by band, and uses melt viscosity to connect in succession at faying surface place, it is characterized in that,
Described band comprises the stud and the reinforced layer that are perpendicular to one another and arrange, and is coated with uniformly a plastic layer in the outside of described stud and reinforced layer, and at least one side of described reinforced layer is outside Z-shaped flanging, forms Z-shaped faying surface.
2. a kind of enhancement mode plastic-steel-wound tubing according to claim 1, is characterized in that, described stud does not contact with reinforced layer or part contact.
3. a kind of enhancement mode plastic-steel-wound tubing according to claim 1, is characterized in that, described stud is vertically welded on reinforced layer by spot welding.
4. a kind of enhancement mode plastic-steel-wound tubing according to claim 1, is characterized in that, described reinforced layer is sheet metal or wire netting.
5. an enhancement mode plastic-steel-wound tubing, comprises the spiral helicine tubing body through being wound by band, and uses melt viscosity to connect in succession at faying surface place, it is characterized in that,
Described band comprises the stud and the reinforced layer that are perpendicular to one another and arrange, and the outside at described stud and reinforced layer is coated with a plastic layer uniformly, the both sides of the described band in faying surface are respectively the first faying surface caving in from inside to outside and the second faying surface certainly caving in outside to inside, and the lap length of two faying surfaces is across a stud.
6. a kind of enhancement mode plastic-steel-wound tubing according to claim 5, is characterized in that, described stud does not contact with reinforced layer or part contact.
7. a kind of enhancement mode plastic-steel-wound tubing according to claim 5, is characterized in that, described stud is vertically welded on reinforced layer by spot welding.
8. a kind of enhancement mode plastic-steel-wound tubing according to claim 5, is characterized in that, described reinforced layer is sheet metal or wire netting.
CN201420334138.0U 2014-06-20 2014-06-20 Enhanced type plastic steel winding tubular product Expired - Fee Related CN203892741U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105423004A (en) * 2015-12-31 2016-03-23 广西钦州国通管业有限公司 Multipurpose polyethylene steel-plastic composite pipe
CN106696234A (en) * 2017-02-08 2017-05-24 泰州市畅通管业有限公司 Setting mechanism for manufacturing plastic steel reinforcement pipe
CN107524867A (en) * 2017-09-30 2017-12-29 广西金盛科技发展有限公司 HDPE steel plastic compounts strengthen winding pipe
CN107830264A (en) * 2017-11-13 2018-03-23 深圳市华瀚管道科技股份有限公司 A kind of plastic steel composite pipe and manufacture method
CN109237148A (en) * 2018-10-30 2019-01-18 湖北兴欣科技股份有限公司 Multiple enhancing steel plastic compount helical bellows
CN110671546A (en) * 2019-09-11 2020-01-10 梁天雄 Reinforced winding pipe strip and reinforced winding pipe manufactured by same

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105423004A (en) * 2015-12-31 2016-03-23 广西钦州国通管业有限公司 Multipurpose polyethylene steel-plastic composite pipe
CN106696234A (en) * 2017-02-08 2017-05-24 泰州市畅通管业有限公司 Setting mechanism for manufacturing plastic steel reinforcement pipe
CN107524867A (en) * 2017-09-30 2017-12-29 广西金盛科技发展有限公司 HDPE steel plastic compounts strengthen winding pipe
CN107830264A (en) * 2017-11-13 2018-03-23 深圳市华瀚管道科技股份有限公司 A kind of plastic steel composite pipe and manufacture method
CN109237148A (en) * 2018-10-30 2019-01-18 湖北兴欣科技股份有限公司 Multiple enhancing steel plastic compount helical bellows
CN109237148B (en) * 2018-10-30 2020-09-18 湖北兴欣科技股份有限公司 Multiple reinforced steel-plastic composite helical bellows
CN110671546A (en) * 2019-09-11 2020-01-10 梁天雄 Reinforced winding pipe strip and reinforced winding pipe manufactured by same

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Granted publication date: 20141022

Termination date: 20160620