CN203890404U - Multi-bump punch for modifying surface of material - Google Patents
Multi-bump punch for modifying surface of material Download PDFInfo
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- CN203890404U CN203890404U CN201420109762.0U CN201420109762U CN203890404U CN 203890404 U CN203890404 U CN 203890404U CN 201420109762 U CN201420109762 U CN 201420109762U CN 203890404 U CN203890404 U CN 203890404U
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Abstract
The utility model discloses a multi-bump punch for modifying the surface of a material, relating to surface modification equipment. The multi-bump punch comprises a clamping end and an impacting end, wherein the clamping end is of a standard two-pit and two-groove type or four-pit type, is matched with a clamping device of impact generating equipment and provides convenience for mounting and clamping the punch; the impacting end is cylindrical, a plurality of bumps are uniformly distributed on the end surface of the impacting end, the surface of the material is impacted by means of the bumps, and friction is generated between the bumps and the surface of the material in a punch rotating process. Due to the impact and friction effects of the punch to the surface of the material, crystal grins on the surface of the material are refined, and the hardness of the surface of the material is increased; a welding joint is subjected to surface impact modification treatment, so that the structure and performance of the welding joint are uniformized, residual tension stress is converted into residual tension stress, the fatigue fracture resistance of the welding joint is improved, and furthermore, the fatigue life of the welding joint is prolonged.
Description
Technical field
The utility model relates to a kind of material surface modifying device, particularly relates to a kind of for the impact modified drift of material surface.
Background technology
The failure damage of a lot of metal components of machine usually comes from metal material surface, as the wearing and tearing of material surface, corrosion, or the generation of surface fatigue crackle, particularly for some welded construction products, due to the intrinsic concentrated heating of welding technique itself and quick process of cooling, and the feature that need to add welding material, causing the ununiformity of welding joint Microstructure and properties compared with mother metal, this inhomogeneous welding joint that makes becomes the weak link under structure Service Environment.In addition, welding joint often exists welding vestige stress and stress concentration, has reduced the fatigue strength of welding joint, becomes the source of repeated stress failure.Improve the surface property of welding joint material, eliminate welding vestige stress, significant for the work-ing life that extends product structure.
Material is carried out to surface modification treatment, can make the weave construction of welding joint surfacing change, crystal grain thinning, improve the surface hardness of welding joint, change residual stress state, eliminate stress concentrated, make residual tension change residual compressive stress into, and then improve the fatigue crack-resistant performance at welding joint place.Do not changing under the condition of material surface composition, conventional material surface modifying method has surface heat processing, high energy shot-peening, mechanical mill, laser peening etc., wherein the ultimate principle of high energy shot-peening, mechanical mill, laser peening is all to utilize subparticle (or laser blast wave) to carry out repeated stock to material surface, produce grain refining by making upper layer metal that viscous deformation repeatedly occur, thereby improve material surface performance.But these traditional surface modifying methods need specific equipment, device structure complexity, cost is higher, and range of application is restricted.
A kind of drift for material surface modifying of the utility model design, is arranged on general reciprocating drill, electric hammer or other impact devices, just can carry out modification to material surface.
Summary of the invention
The utility model provides a kind of multi-convex point drift for material surface modifying, is installed on impact generating unit, for material surface is carried out to modification.
Drift of the present utility model comprises bare terminal end and impact end, bare terminal end adopts two hole two slot types or four hole formulas of the standard identical with commercially available percussion bit, supporting with the gripping unit that impacts generation equipment (reciprocating drill, electric hammer or custom-designed impact device), the installation of being convenient to drift clamps; Impact end is cylindric, and its diameter can be identical with bare terminal end, also can be different, and the end face of impact end is uniform-distribution with multiple salient points, utilizes salient point to carry out impact modified to material surface.Bare terminal end and the impact end of drift are coaxial, can be integral type made in one piece, also can adopt split type, respectively manufacture after again by welding or mechanical connection method be assembled into one.
Drift of the present utility model is arranged on reciprocating drill, electric hammer or other impact generation equipment, the shock action of the salient point that utilizes drift impact end to material surface and because drift rotates the fricting shearing effect to material surface producing, material surface is carried out to modification, improve material surface performance.
End face adopts the beneficial effect of multi-convex point, and the one, realize multiple spot and impact simultaneously, improve target efficiency; The 2nd, multi-convex point is uniformly distributed, when the salient point that departs from punch axis contacts with material surface, because drift is in continuous rotation, salient point and the friction of material surface generation relatively sliding, salient point has shearing action to material surface, is conducive to improve surface microstructure shape and direction.The comprehensive action of impacting and shear is more conducive to obtain tiny equiax crystal on top layer, improves surface property.In addition, the impact of Welded Joints material surface and fricting shearing effect, can eliminate stress and concentrate and welding vestige stress, and obtain stress at upper layer, improves joint anti-fatigue performance.
Drift impact end cylinder diameter scope is 10～40mm, and salient point can be hemisphere, can be also spherical crown, and salient point arc radius scope is 2～5mm, and concrete size and salient point quantity are according to impact device surging force size and selected by the kind of impact material.Salient point on impact end end face forms by machining process, or utilizes the multiple ball-crown bodies of method of attachment fit ons in impact end circular end surface such as welding to form salient point.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model drift embodiment 1, and in figure, 1 is bare terminal end (adopting two hole two slot types), and 2 is impact end.
Fig. 2 is A-A sectional view shown in Fig. 1.
Fig. 3 is salient point distribution schematic diagram on the end face of drift impact end shown in Fig. 1.
Fig. 4 is the structural representation of the utility model drift embodiment 2, and in figure, 1 is bare terminal end (adopting four hole formulas), and 2 is impact end.
Fig. 5 is A-A sectional view shown in Fig. 4.
Fig. 6 is salient point distribution schematic diagram on the end face of drift impact end shown in Fig. 4.
Embodiment
Embodiment 1
For the structure of the multi-convex point drift of material surface modifying as shown in Figure 1, drift comprises bare terminal end 1 and impact end 2, and bare terminal end and impact end are manufactured respectively, are integrated by being welded to connect.Bare terminal end adopts two hole two slot types (Fig. 2 is bare terminal end sectional view) of standard, and drift impact end 2 cylinder diameters are greater than bare terminal end diameter, are uniform-distribution with multiple salient points on end face, and salient point distribution schematic diagram as shown in Figure 3.The punch end face diameter of the present embodiment is large, and salient point quantity is many, is installed on the impact device that surging force is larger, or for the surface modification of the lower material of intensity.The salient point of impact end forms by machining process, or utilizes the methods of attachment such as welding fit on ball-crown body in impact end circular end surface to form salient point.
Using method: drift bare terminal end 1 is arranged on the gripping unit of the impact generation equipment (as reciprocating drill or electric hammer or custom-designed impact device) that is suitable for two hole two grooves, make punch axis vertical with workpiece surface, salient point on impact end 2 end faces and workpiece material Surface Contact, and apply certain pressure, start after impact device, drift rotates and produces shock action, the salient point of impact end 2 end faces constantly impacts workpiece material surface, and and workpiece material surface between produce friction, make workpiece material upper layer that viscous deformation repeatedly occur.Mobile impact device or workpiece move back and forth drift on workpiece surface, complete the impact modified of workpiece surface to required scope.
Embodiment 2
For the structure of the multi-convex point drift of material surface modifying as shown in Figure 4, drift comprises bare terminal end 1 and impact end 2, bare terminal end and impact end entirety are manufactured, bare terminal end adopts the four hole formulas (Fig. 5 is bare terminal end sectional view) of standard, drift impact end 2 cylinder diameters equal bare terminal end diameter, on end face, be uniform-distribution with multiple salient points, salient point distribution schematic diagram as shown in Figure 6.The punch end face diameter of the present embodiment is less, and salient point quantity is few, is installed on the impact device that surging force is less, or for the surface modification of the higher material of intensity.The salient point of impact end forms by machining process, or utilizes the methods of attachment such as welding fit on ball-crown body in impact end circular end surface to form salient point.
Using method: drift bare terminal end 1 is arranged on the gripping unit of the impact generation equipment (as reciprocating drill or electric hammer or custom-designed impact device) that is suitable for four hole formula drifts, make punch axis vertical with workpiece surface, salient point on impact end 2 end faces and workpiece material Surface Contact, and apply certain pressure, start after impact device, drift rotates and produces shock action, the salient point of impact end 2 end faces constantly impacts workpiece material surface, and and workpiece material surface between produce friction, make workpiece material upper layer that viscous deformation repeatedly occur.Mobile impact device or workpiece move back and forth drift on workpiece surface, complete the impact modified of workpiece surface to required scope.
Claims (4)
1. for the multi-convex point drift of material surface modifying, comprise the bare terminal end and the impact end that with material surface contact connected with impacting generation equipment gripping unit, it is characterized in that: the bare terminal end of drift is two hole two slot types or four hole formulas, and impact end is cylindric its end face multiple salient points that distributing.
2. according to the multi-convex point drift for material surface modifying claim (1) Suo Shu, bare terminal end is coaxial with impact end, after entirety manufacture or split manufacture, is assembled into one again.
3. according to the multi-convex point drift for material surface modifying claim (1) Suo Shu, its impact end cylinder diameter scope is 10～40mm; Salient point cambered surface arc radius scope is 2～5mm.
4. according to the multi-convex point drift for material surface modifying claim (1) Suo Shu, the salient point of impact end forms by machining process, or utilizes welding process fit on ball-crown body in impact end circular end surface to form salient point.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420109762.0U CN203890404U (en) | 2014-03-07 | 2014-03-07 | Multi-bump punch for modifying surface of material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420109762.0U CN203890404U (en) | 2014-03-07 | 2014-03-07 | Multi-bump punch for modifying surface of material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203890404U true CN203890404U (en) | 2014-10-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420109762.0U Expired - Fee Related CN203890404U (en) | 2014-03-07 | 2014-03-07 | Multi-bump punch for modifying surface of material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203890404U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103820622A (en) * | 2014-03-07 | 2014-05-28 | 山东建筑大学 | Multiple-bump punch used for surface modification of material |
-
2014
- 2014-03-07 CN CN201420109762.0U patent/CN203890404U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103820622A (en) * | 2014-03-07 | 2014-05-28 | 山东建筑大学 | Multiple-bump punch used for surface modification of material |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141022 Termination date: 20150307 |
|
| EXPY | Termination of patent right or utility model |