CN203881347U - Absolute horizontal reference precision testing system - Google Patents
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- 238000012360 testing method Methods 0.000 title claims abstract description 43
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- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 12
- 229910052753 mercury Inorganic materials 0.000 description 12
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Abstract
本实用新型涉及一种绝对水平基准精度测试系统,该绝对水平基准精度测试系统包括二维电子水平仪、平面反射镜、整平基座以及双轴自准直仪;二维电子水平仪、平面反射镜以及整平基座自上而下依次设置在一起;双轴自准直仪设置在平面反射镜的上方并与平面反射镜置于同一光路。本实用新型提供了一种高自动化、高效率以及高精度的绝对水平基准精度测试系统。
The utility model relates to an absolute level reference precision test system, which comprises a two-dimensional electronic level, a plane reflector, a leveling base and a two-axis autocollimator; a two-dimensional electronic level, a plane reflector and the leveling base are set together sequentially from top to bottom; the biaxial autocollimator is set above the plane reflector and placed on the same optical path as the plane reflector. The utility model provides a high automation, high efficiency and high precision absolute level reference accuracy testing system.
Description
技术领域technical field
本实用新型属精密光学测试技术领域,涉及一种水平基准精度测试系统,尤其涉及一种绝对水平基准精度测试系统。The utility model belongs to the technical field of precision optical testing, and relates to a horizontal reference precision test system, in particular to an absolute horizontal reference precision test system.
背景技术Background technique
水平基准装置可提供绝对水平基准,目前广泛应用于实验室标定、精密计量、大地测量、靶场测量、土木建筑等多个领域,且准确的绝对水平基准也是标定计量、工程实施的前提保障。绝对水平基准精度是水平基准装置最为重要的技术指标,是衡量水平基准装置性能优劣的标准。The horizontal reference device can provide an absolute horizontal reference. It is widely used in laboratory calibration, precision metrology, geodetic survey, shooting range survey, civil engineering and other fields. Accurate absolute horizontal reference is also the prerequisite for calibration measurement and project implementation. Absolute horizontal reference accuracy is the most important technical index of the horizontal reference device, and it is the standard to measure the performance of the horizontal reference device.
由于水银的天然特性,因此往往被选为制作水平基准装置最主要的原材料。这种水平基准装置结构简单、成本低廉、可靠性高,应用最为广泛。但通常水银纯度不高,含杂质较多,密度不均匀的现象会造成水银液面提供的绝对水平基准存在误差。因此有必要对绝对水平基准精度经常进行测试,且测试过程对测试设备、方法和人员的要求很高。Due to the natural characteristics of mercury, it is often chosen as the most important raw material for making horizontal reference devices. This horizontal reference device has the advantages of simple structure, low cost and high reliability, and is most widely used. However, usually the purity of mercury is not high, it contains more impurities, and the phenomenon of uneven density will cause errors in the absolute level reference provided by the mercury liquid level. Therefore, it is necessary to test the accuracy of the absolute horizontal reference frequently, and the test process has high requirements on test equipment, methods and personnel.
传统测试方法的具体步骤是:将待测水平基准装置安放在转台上,在其上方安置平面反射镜,固定平面反射镜使其镜面法线与水平成45°角,在平面反射镜另一侧架设自准直经纬仪。待水银液面稳定半小时后,通过平面反射镜的反射,使用自准直经纬仪对待测水平基准装置进行目瞄自准测量。缓慢转动转台180°,待水银液面再次稳定半小时后,由自准直经纬仪再进行目瞄自准测量。根据两次对径方向上的测量值,再通过计算得到绝对水平基准精度。The specific steps of the traditional test method are: place the horizontal reference device to be tested on the turntable, place a plane reflector above it, fix the plane reflector so that the normal line of the plane mirror is at an angle of 45° to the horizontal, and place it on the other side of the plane reflector. Set up the autocollimating theodolite. After the mercury liquid level stabilizes for half an hour, through the reflection of the plane mirror, use the autocollimation theodolite to carry out the aiming and self-collimation measurement of the horizontal reference device to be measured. Slowly turn the turntable 180°, wait for the mercury level to stabilize again for half an hour, and then perform the aiming and autocollimating measurement with the autocollimating theodolite. According to the measured values in the two radial directions, the absolute horizontal datum accuracy is obtained through calculation.
传统测试方法存在诸多弊端:第一,平面反射镜的架设繁琐,其镜面法线应与水平成45°角,该角度若有偏差,会影响最终的测试精度,偏差过大时,甚至观察不到自准直像,使测试无法进行;第二,缓慢转动转台180°,目的是为了使水银液面整体转动至对径方向,但实际上水银液面并不能完全转动180°,致使对径方向上的测量值不够准确;第三,测试人员通过自准直经纬仪目视瞄准会引入瞄准误差;第四,自准直光线需要经平面反射镜折转,反射次数过多,回光效果差;第五,在测试过程中,水银液面需要稳定两次,测试时间过长。There are many disadvantages in the traditional test method: First, the installation of the plane reflector is cumbersome, and the normal line of the mirror surface should form an angle of 45° with the horizontal. If there is any deviation in this angle, it will affect the final test accuracy. Second, slowly turn the turntable 180°, the purpose is to make the mercury liquid surface rotate to the radial direction as a whole, but in fact the mercury liquid surface cannot completely rotate 180°, resulting in The measured value in the direction is not accurate enough; third, the tester will introduce aiming error through the visual aiming of the autocollimation theodolite; fourth, the self-collimation light needs to be refracted by the plane mirror, the number of reflections is too many, and the light return effect is poor ; Fifth, during the test, the mercury level needs to be stabilized twice, and the test time is too long.
可见,使用传统方法测试水平基准装置的绝对水平基准精度,仪器设备架设繁琐,测试过程中引入的误差源较多,测试精度不高,且测试时间过长,效率低。It can be seen that using the traditional method to test the absolute horizontal reference accuracy of the horizontal reference device, the installation of instruments and equipment is cumbersome, many error sources are introduced during the test process, the test accuracy is not high, and the test time is too long and the efficiency is low.
鉴于以上原因,极其需要一种绝对水平基准精度测试系统。In view of the above reasons, there is a great need for an absolute horizontal reference accuracy testing system.
实用新型内容Utility model content
为了解决背景技术中存在的上述技术问题,本实用新型提供了一种高自动化、高效率以及高精度的绝对水平基准精度测试系统。In order to solve the above-mentioned technical problems in the background technology, the utility model provides a highly automatic, high-efficiency and high-precision absolute horizontal reference accuracy testing system.
本实用新型的技术解决方案是:本实用新型提供了一种绝对水平基准精度测试系统,其特殊之处在于:所述绝对水平基准精度测试系统包括二维电子水平仪、平面反射镜、整平基座以及双轴自准直仪;所述二维电子水平仪、平面反射镜以及整平基座自上而下依次设置在一起;所述双轴自准直仪设置在平面反射镜的上方并与平面反射镜置于同一光路。The technical solution of the utility model is: the utility model provides an absolute level reference accuracy test system, which is special in that: the absolute level reference accuracy test system includes a two-dimensional electronic level, a plane mirror, a leveling base seat and a biaxial autocollimator; the two-dimensional electronic level, the flat mirror and the leveling base are arranged together from top to bottom; the biaxial autocollimator is arranged on the top of the flat mirror and connected with The flat mirrors are placed in the same optical path.
上述平面反射镜的面形精度RMS值不低于λ/20。The RMS value of the surface shape accuracy of the above-mentioned plane reflector is not lower than λ/20.
上述平面反射镜镀有高反射率膜。The above-mentioned flat mirror is coated with a high-reflectivity film.
上述平面反射镜是金属平面反射镜或玻璃平面反射镜。The above-mentioned plane reflector is a metal plane reflector or a glass plane reflector.
上述整平基座是带有三个或四个脚螺旋调节机构的基座。The above-mentioned leveling base is a base with three or four foot screw adjustment mechanisms.
本实用新型的优点是:The utility model has the advantages of:
1、高自动化。本实用新型采用了双轴自准直仪,内置CCD器件,完全取代人眼瞄准,实现了对自准直像的自动判读,并实时输出自准直偏角的测试值。使得绝对水平基准精度测试从根本上实现了高自动化。1. High automation. The utility model adopts a dual-axis autocollimator with a built-in CCD device, which completely replaces human eye aiming, realizes automatic interpretation of the autocollimation image, and outputs the test value of the autocollimation deflection angle in real time. This makes the absolute level benchmark accuracy test fundamentally realizes high automation.
2、高效率。本实用新型采用了另一种平面反射镜的架设方式,通过整平基座和二维电子水平仪实现对平面反射镜镜面的快速整平,相比传统架设方式更加快捷方便。同时,本实用新型还采用了双轴自准直仪,一旦双轴自准直仪对平面反射镜完全自准后,便可将待测水平基准装置放入测试光路中,由双轴自准直仪直接输出测试值,待测水平基准装置无需任何调整,水银液面只需稳定一次,取消了水银液面转动180°且需二次稳定的操作过程。使得绝对水平基准精度测试从根本上实现了高效率。2. High efficiency. The utility model adopts another erection method of the plane reflector, and realizes rapid leveling of the mirror surface of the plane reflector through the leveling base and the two-dimensional electronic level, which is faster and more convenient than the traditional erection method. At the same time, the utility model also adopts a biaxial autocollimator. Once the biaxial autocollimator is completely self-aligned to the plane mirror, the horizontal reference device to be tested can be put into the test optical path, and the biaxial autocollimator The straight meter directly outputs the test value, the level reference device to be tested does not need any adjustment, the mercury liquid level only needs to be stabilized once, and the operation process of rotating the mercury liquid level by 180° and requiring a second stabilization is cancelled. This makes the absolute horizontal benchmark accuracy test fundamentally achieve high efficiency.
3、高精度。本实用新型采用了另一种平面反射镜的架设方式,通过整平基座和二维电子水平仪实现对平面反射镜镜面的精确整平,消除了由传统架设方式引入的平面反射镜角度偏差,且取消了平面反射镜对自准直光线的折转过程,改善了回光效果。同时,本实用新型还采用了双轴自准直仪,无需人眼瞄准,消除了瞄准误差,更无需进行对径测量,消除了由水银液面未完全转动180°而引入的自准直测量误差。使得绝对水平基准精度测试从根本上实现了高精度。3. High precision. The utility model adopts another erection method of the plane reflector, realizes the precise leveling of the mirror surface of the plane reflector through the leveling base and the two-dimensional electronic level, and eliminates the angle deviation of the plane reflector introduced by the traditional erection method, Moreover, the process of deflecting the self-collimating light by the plane reflector is canceled, and the light return effect is improved. At the same time, the utility model also adopts a dual-axis autocollimator, which eliminates the need for human eye alignment, eliminates alignment errors, and eliminates the need for diameter measurement, which eliminates the autocollimation measurement introduced by the incomplete rotation of the mercury liquid surface by 180° error. This makes the absolute horizontal benchmark accuracy test fundamentally achieve high precision.
附图说明Description of drawings
图1是本实用新型所提供的绝对水平基准精度测试系统的测试示意图;Fig. 1 is the test schematic diagram of the absolute horizontal benchmark accuracy test system provided by the utility model;
其中:in:
1-二维电子水平仪;2-平面反射镜;3-整平基座;4-双轴自准直仪;5-待测水平基准装置。1-two-dimensional electronic level; 2-plane mirror; 3-leveling base; 4-two-axis autocollimator; 5-level reference device to be measured.
具体实施方式Detailed ways
本实用新型提供了一种绝对水平基准精度测试系统,该测试系统包括二维电子水平仪、平面反射镜、整平基座及双轴自准直仪;双轴自准直仪下方安置平面反射镜;平面反射镜下方安置整平基座,其镜面上方安置二维电子水平仪;二维电子水平仪取走后,调整双轴自准直仪对平面反射镜完全自准;取走平面反射镜和整平基座,在相同位置将待测水平基准装置安放在双轴自准直仪下方。The utility model provides an absolute horizontal reference accuracy test system, the test system includes a two-dimensional electronic level, a plane reflector, a leveling base and a two-axis autocollimator; a plane reflector is placed under the two-axis autocollimator A leveling base is placed under the plane reflector, and a two-dimensional electronic level is placed above the mirror; after the two-dimensional electronic level is taken away, the two-axis autocollimator is adjusted to be completely self-collimating to the plane reflector; Flat base, place the horizontal reference device to be tested under the dual-axis autocollimator at the same position.
下面将结合附图对本实用新型进行详细阐述。The utility model will be described in detail below in conjunction with the accompanying drawings.
参见图1,本实用新型提供了一种绝对水平基准精度测试系统,该绝对水平基准精度测试系统用到的仪器设备包括二维电子水平仪1、平面反射镜2、整平基座3、双轴自准直仪4、待测水平基准装置5。该绝对水平基准精度测试系统中的平面反射镜安置在整平基座上,其镜面上方安置二维电子水平仪;平面反射镜镜面整平后,取走二维电子水平仪,将双轴自准直仪架设在平面反射镜上方;双轴自准直仪的测量头正对平面反射镜镜面;调整双轴自准直仪对平面反射镜完全自准;取走平面反射镜和整平基座,在相同位置将待测水平基准装置安放在双轴自准直仪测量头下方的测试光路中。Referring to Fig. 1, the utility model provides a kind of absolute level datum precision test system, the equipment used in this absolute level datum precision test system comprises two-dimensional electronic level 1, plane mirror 2, leveling base 3, biaxial An autocollimator 4 and a horizontal reference device 5 to be measured. The plane reflector in the absolute level reference accuracy testing system is placed on the leveling base, and a two-dimensional electronic level is placed above the mirror surface; after the plane reflector is leveled, the two-dimensional electronic level is The instrument is erected above the plane mirror; the measuring head of the dual-axis autocollimator is facing the mirror surface of the plane mirror; adjust the dual-axis autocollimator to completely self-align the plane mirror; remove the plane mirror and leveling base, Place the horizontal reference device to be tested in the test light path under the measuring head of the biaxial autocollimator at the same position.
二维电子水平仪1具有显示屏,可测量水平基面的绝对倾斜量,并将两正交方向的倾斜量值同时给出,且以角度形式实时显示在显示屏上,两方向测量精度均为0.2″,底座为0级花岗岩底座,并使用干电池供电。The two-dimensional electronic level 1 has a display screen, which can measure the absolute inclination of the horizontal base surface, and simultaneously give out the inclination values in two orthogonal directions, and display them on the display screen in real time in the form of angles. The measurement accuracy of the two directions is 0.2″, the base is grade 0 granite base, and it is powered by dry batteries.
平面反射镜2口径不小于Φ200mm,主体材料为玻璃或金属,并镀有高反射率膜,反射率可达到99%,面形精度RMS值不低于λ/20。The diameter of the flat mirror 2 is not less than Φ200mm, the main material is glass or metal, and is coated with a high-reflectivity film, the reflectivity can reach 99%, and the RMS value of the surface shape accuracy is not lower than λ/20.
整平基座3是带有三个或四个脚螺旋调节机构的基座,三个脚螺旋为120°均布,四个脚螺旋为90°均布,承重不低于30kg。The leveling base 3 is a base with three or four foot screw adjustment mechanisms, the three foot screws are evenly distributed at 120°, the four foot screws are evenly distributed at 90°, and the load-bearing is not less than 30kg.
双轴自准直仪4采用CCD成像器件和可见激光光源,可自动采集自准直像,自动判读自准直偏角,同时给出正交两轴向的测试值,具有绝对测量和可清零的相对测量两种模式,两轴向测角精度均为0.1″。Dual-axis autocollimator 4 adopts CCD imaging device and visible laser light source, which can automatically collect autocollimation images, automatically interpret the autocollimation deflection angle, and at the same time give the test values of two orthogonal axes, with absolute measurement and clear There are two modes of relative measurement of zero, and the angle measurement accuracy of both axes is 0.1″.
待测水平基准装置5的绝对水平基准由水银液面提供。The absolute level reference of the level reference device 5 to be measured is provided by the mercury level.
按照图1安置测试设备,工作原理为:选择平稳隔振的地方安置整平基座3,在整平基座3上方安放平面反射镜2,平面反射镜2的镜面法线竖直向上;将二维电子水平仪1安放在平面反射镜2上,使二维电子水平仪1的花岗岩底座与平面反射镜2的镜面相接触;打开二维电子水平仪1的电源,待示数稳定后,调节整平基座3的脚螺旋,且同时观察二维电子水平仪1的绝对倾斜量值变化,不断调节将平面反射镜2的镜面绝对整平;取走二维电子水平仪1,在平面反射镜2的镜面上方架设双轴自准直仪4,双轴自准直仪4的测量头竖直向下正对平面反射镜2的镜面;保持整平基座3和平面反射镜2的位置稳定不变,调节双轴自准直仪4使其对平面反射镜2完全自准,并将示数清零;取走整平基座3和平面反射镜2,保持双轴自准直仪4的位置稳定不变,将待测水平基准装置5安放在双轴自准直仪4的测量头下方的测试光路中;待待测水平基准装置5的水银液面稳定半小时后,由双轴自准直仪4读取正交两轴向的测试值X和Y,最终根据公式计算待测水平基准装置5的绝对水平基准精度。Install the test equipment according to Figure 1, the working principle is: choose a stable and vibration-isolated place to install the leveling base 3, and place the plane mirror 2 above the leveling base 3, and the mirror normal of the plane mirror 2 is vertically upward; The two-dimensional electronic level 1 is placed on the plane mirror 2, so that the granite base of the two-dimensional electronic level 1 is in contact with the mirror surface of the plane mirror 2; turn on the power of the two-dimensional electronic level 1, and adjust the leveling after the display is stable. The foot screw of the base 3, and at the same time observe the change of the absolute inclination value of the two-dimensional electronic level 1, and constantly adjust the mirror surface of the plane mirror 2 to be absolutely flat; A biaxial autocollimator 4 is erected above, and the measuring head of the biaxial autocollimator 4 faces the mirror surface of the plane reflector 2 vertically downward; the positions of the leveling base 3 and the plane reflector 2 are kept stable, Adjust the biaxial autocollimator 4 to make it completely self-collimated to the plane mirror 2, and clear the reading; remove the leveling base 3 and the plane mirror 2, and keep the position of the biaxial autocollimator 4 stable Unchanged, the horizontal reference device 5 to be measured is placed in the test optical path below the measuring head of the biaxial autocollimator 4; Instrument 4 reads the test values X and Y of the orthogonal two axes, and finally according to the formula Calculate the absolute horizontal reference accuracy of the horizontal reference device 5 to be measured.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104034349A (en) * | 2014-05-04 | 2014-09-10 | 中国科学院西安光学精密机械研究所 | Absolute horizontal reference precision testing system and testing method |
| CN105068259A (en) * | 2015-08-13 | 2015-11-18 | 中科院南京天文仪器有限公司 | Precision adjusting method used for two-dimensional scanning device optical device normal angle |
| CN109798928A (en) * | 2019-01-23 | 2019-05-24 | 长春理工大学 | Based on the reciprocal shaft-position encoder gamut accuracy checking method of corner |
-
2014
- 2014-05-04 CN CN201420223619.4U patent/CN203881347U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104034349A (en) * | 2014-05-04 | 2014-09-10 | 中国科学院西安光学精密机械研究所 | Absolute horizontal reference precision testing system and testing method |
| CN105068259A (en) * | 2015-08-13 | 2015-11-18 | 中科院南京天文仪器有限公司 | Precision adjusting method used for two-dimensional scanning device optical device normal angle |
| CN105068259B (en) * | 2015-08-13 | 2017-08-25 | 中科院南京天文仪器有限公司 | Accurate method of adjustment for optics normal angle in two-dimensional scan device |
| CN109798928A (en) * | 2019-01-23 | 2019-05-24 | 长春理工大学 | Based on the reciprocal shaft-position encoder gamut accuracy checking method of corner |
| CN109798928B (en) * | 2019-01-23 | 2022-01-28 | 长春理工大学 | Full-range precision detection method of shaft-position encoder based on rotation angle reciprocal |
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