CN203875627U - Turning tool for tee joint of diesel engine oil system - Google Patents
Turning tool for tee joint of diesel engine oil system Download PDFInfo
- Publication number
- CN203875627U CN203875627U CN201420176192.7U CN201420176192U CN203875627U CN 203875627 U CN203875627 U CN 203875627U CN 201420176192 U CN201420176192 U CN 201420176192U CN 203875627 U CN203875627 U CN 203875627U
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- Prior art keywords
- turner
- face
- diesel engine
- dress
- way connection
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- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
Abstract
The utility model provides a turning tool for a tee joint of a diesel engine oil system. Cone frustums with the same largest outer diameter are arranged at the two ends of the turning tool, the largest outer diameter of each cone frustum is larger than the outer diameter of the main part of the turning tool except the cone frustums, the two end faces of the turning tool coincide with the end faces, with the largest outer diameter, of the cone frustums, through grooves are formed in the two cone frustums respectively, and the central axes of the through grooves are located in the axial cross sections of the cone frustums where the through grooves are located. Through cooperation between the turning tool and a center, the bottom end face and the reference end face of the tee joint are turned, the reference end face is roughly turned first, then the reference end face and the bottom end face are fine turned, the degree of parallelism of the bottom end face of the tee joint to the reference end face can reach the level below 0.02 fast and conveniently through machining, the defects of escape, overflow, drip, leakage and the like on the connection portion between the tee joint and an air cylinder cover are effectively eradicated, working reliability of a diesel engine is guaranteed, and the turning tool has the prominent advantages of being simple in structure, fast and convenient to use for machining and the like.
Description
Technical field
The utility model relates to the three-way connection technical field of diesel engine oil system, especially relates to a kind of turner dress of diesel engine oil system three-way connection.
Background technology
Diesel engine oil system is the important component part of diesel engine, lubricating oil system plays lubricated, heat conduction, cleaning, sealing, rust inhibition for the parts of diesel engine, make each moving cell of diesel engine obtain lubricated, be conducive to alleviate the wearing and tearing of parts and components of diesel engine, reduce the friction loss of diesel engine, thereby ensured dynamic property, economy, reliability and the durability of diesel engine.The three-way connection using in diesel engine oil system as shown in Figure 3, its monnolithic case is "T"-shaped, and the both ends of the surface that weft element both ends are provided with male connection 11, the first through holes 12 are parallel to each other, B end face wherein requires high to the depth of parallelism of benchmark A, conventionally require below 0.02.
Described three-way connection is to be connected with cylinder head, belongs to one of significant components of diesel engine oil system.There is in actual use following defect in existing three-way connection, mainly the bad phenomenon such as the junction long-term existence run, drip, leak of itself and cylinder head, the main cause that causes above-mentioned defect is owing to adding man-hour at product, and the B end face in three-way connection does not reach the technical requirement below 0.02 to the depth of parallelism of benchmark A.
In the existing processing method of three-way connection, conventionally adopt following two kinds of processing methods to process:
(1), first utilize chuck clamping workpiece to carry out car B end face, then utilize the workpiece vertical portion (being workpiece external diameter) at scroll chuck clamping B end face place to carry out car benchmark A end face.This processing method can not be processed B end face taking benchmark A as benchmark, therefore, can not ensure B end face to the depth of parallelism of A benchmark below 0.02.
(2), first utilize chuck clamping workpiece to carry out car B end face, then utilize the workpiece external diameter at scroll chuck clamping B end face place, car benchmark A place allowance end face, finally, with the workpiece external diameter at special purpose grinder fixture clamping B end face place, mill benchmark A end face reaches technical standard to ensure B end face to the depth of parallelism of benchmark A.This processing method is taking B end face as benchmark, adopts grinding to ensure the depth of parallelism of B end face to benchmark A, therefore, cause the production efficiency of three-way connection product low, meanwhile, the manufacturing cost of special grinding fixture is also high, thereby has improved the production cost of three-way connection.
Utility model content
The technical problems to be solved in the utility model is: the problem existing for prior art, a kind of turner dress of diesel engine oil system three-way connection is provided, overcome the defects such as the junction long-term existence run, drip, leak of three-way connection and cylinder head, improve production efficiency and the product quality of three-way connection product simultaneously, reduce product cost, ensure the reliability of diesel engine long-term work.
The technical problems to be solved in the utility model realizes by the following technical solutions: a kind of turner dress of diesel engine oil system three-way connection, its two ends are the round platform that maximum outside diameter is identical, the maximum outside diameter of described round platform is all greater than turner and fills the external diameter of the main part except round platform, and the both ends of the surface of described turner dress overlap with the maximum outside diameter place end face of described round platform, on described two round platforms, groove is all set, the central axis of described groove is positioned on the shaft section of groove place round platform.
Further, the shaft section drift angle of the round platform at described turner dress two ends is identical, and the value of described drift angle is 26-40 degree.
Further, the groove on the round platform at described turner dress two ends is rectangular through slot.
Further, the groove depth of the groove on the round platform at described turner dress two ends is the more than 50% of place frustum cone height.
Further, the groove depth of the groove on the round platform at described turner dress two ends is 7-8mm.
Further, the groove width of the groove on the round platform at described turner dress two ends is set to 2-3mm.
Further, described turner dress is to adopt 42CrMo to make.
Compared with prior art, the beneficial effects of the utility model are: it is simple in structure that turner fills, handling ease, utilize turner dress, with top cooperation, the both ends of the surface up and down of three-way connection are carried out to turning processing, can make the depth of parallelism between both ends of the surface up and down of three-way connection be worked into quickly 0.02 following level, thereby there is the defects such as run, drip, leak in the junction of effectively having stopped three-way connection and cylinder head, product quality and the production efficiency of three-way connection are improved, save its production cost, be conducive to ensure the functional reliability of diesel engine.
Brief description of the drawings
Fig. 1 is the front view of the turner dress of a kind of diesel engine oil system of the utility model three-way connection.
Fig. 2 is the left view (same to right view) of the turner dress of a kind of diesel engine oil system of the utility model three-way connection.
Fig. 3 is the processing assembling schematic diagram of diesel engine oil system three-way connection.
Mark in figure: 1-three-way connection, 2-is top, 3-turner dress, 11-male connection, 12-the first through hole, 13-the second through hole, 31-round platform, 32-groove.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with the drawings and specific embodiments, the utility model is elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
The turner dress of a kind of diesel engine oil system three-way connection as shown in Figure 1 and Figure 2, its main part is cylinder, it is the round platform 31 that maximum outside diameter is identical at the two ends of main part, the maximum outside diameter of described round platform 31 is all greater than the cylindrical diameter of turner dress main part, the both ends of the surface of described turner dress overlap with the maximum outside diameter place end face of described round platform 31, on described two round platforms 31, a groove 32 is set respectively, the central axis of described groove 32 is positioned on the shaft section of groove 32 place round platforms 31.Being carried out to turning, three-way connection adds man-hour, as shown in Figure 3, turner wherein fills 3 and top 2 and is used in conjunction with, top 2 tip portion inserts in groove 32, and it is softened to make round platform 31 be positioned at two parts of groove 32 both sides, finally make the inwall of the first through hole 12 on maximum outside diameter end and the three-way connection 1 of round platform 31 be close to, turner fills 3 and fixes with three-way connection 1, then can carry out corresponding turning processing with the bottom end face B relative with datum end face A to the datum end face A on three-way connection 1.In order to make top 2 can strut with comparalive ease two parts that round platform 31 is divided equally by groove 32, described groove 32 can be set to rectangular through slot, its groove depth is the more than 50% of place round platform 31 height, its groove width is set to 2-3mm, so both can ensure that turner filled 3 bending strengths own, but also make two parts of round platform 31 there is certain elastic deformation amount.To three-way connection, 1 turning adds man-hour, turner fill 3 utilize just this elastic deformation amount to make it and the first through hole 12 inwalls between produce certain frictional force, rely on this frictional force that turner is filled 3 fixing with three-way connection 1, so that the turning of workpiece processing.
Owing to above-mentioned top 2 being standard component, its size has realized seriation, standardization, and the specification of three-way connection on diesel engine oil system is looked the difference of diesel engine specification and difference, fill 3 versatility in order to improve turner, save turner and fill 3 manufacturing cost, conventionally, the groove depth that turner fills the groove 32 on 3 is designed to 7-8mm, the two parts that so both can ensure round platform 31 have certain elastic deformation amount, and the processing of groove 32 also becomes relatively easily, unification.In addition, to three-way connection, 1 turning adds man-hour, turner fills 3 axial forces of bearing, radial load is all larger, be easy to cause turner to fill 3 distortion, thereby greatly affect the depth of parallelism between datum end face A on three-way connection 1 and the bottom end face B relative with datum end face A, even cause scrapping of three-way connection 1 itself.Fill 3 mechanical strength for improving turner, be convenient to turner fills 3 manufacture and turner is filled to 3 and carry out modified heat treatment simultaneously, common turner used fills 3 employing 42CrMo materials and makes, and, in the time of the round platform 31 at processing cart frock 3 two ends, the shaft section drift angle that ensures round platform 31 is identical, this drift angle value is between 26-40 degree, can make like this turner fill 3 the maximum outside diameter of round platform 31 and the diameter of barrel portion and be unlikely to differ too large, be conducive to ensure that turner fills 3 mechanical strength, do not affect again the elastic deformation amount that round platform 31 utilizes self simultaneously and realize fixing between three-way connection 1.
Utilize above-mentioned turner to fill the concrete processing method of 3 processing three-way connections 1 as follows:
First, clamp three-way connection 1 workpiece by scroll chuck, two end faces that car three-way connection 1 is horizontal, Drilling operation goes out the first through hole 12, then tapping processes male connection 11 and the second through hole 13.
Secondly, the just datum end face A on car three-way connection 1, note in the time of first car, be 0.2-0.5mm to the allowance of datum end face A, while datum end face A being carried out to finish turning with the bottom end face B relative with datum end face A so that follow-up, there is enough fine setting leeway, improve the depth of parallelism level between datum end face A and bottom end face B, promote crudy and the product qualified rate of three-way connection 1.
Next, fill 3 according to the turner of the selected suitable dimension of the length of the first through hole 12, conventionally, selected turner fills 3 length and equals or be slightly less than the length of the first through hole 12, and turner fills 3 maximum outside diameter than the little 0.5-1.0mm of place the first through hole 12 diameter.When selected turner being filled to 3 while being arranged among the first through hole 12, it is can be respectively concordant with datum end face A, bottom end face B or respectively a little less than datum end face A, bottom end face B that turner fills 3 upper and lower end face, can make like this turner fill 3 and be placed in the first through hole 12 inside completely, as shown in Figure 3.Recycle two top 2 clampingc car frock 3 in opposite directions, and make top 2 central axis all fill 3 central axes with turner, in clamping process, two top 2 strut respectively turner and fill the groove 32 at 3 two ends, until that turner fills is 3 fixing with three-way connection 1.
Finally, datum end face A is carried out to finish turning with the bottom end face B relative with datum end face A.First finish turning datum end face A, until its surface roughness reaches design standard value; The bottom end face B that finish turning is relative with datum end face A again, until bottom end face B reaches below 0.02 the depth of parallelism of datum end face A.After finish turning all completes, can unclamp toply 2, two parts that turner fills the round platform 31 of being divided equally by groove 32 at 3 two ends recover elastic deformation amount, and therefore, turner fills 3 and can easily from three-way connection 1, take out.
Three-way connection 1 is machined in process, turner fills 3 axial forces of bearing, radial load is all larger, and turner fills 3 distortion by the depth of parallelism control between the datum end face A and the bottom end face B that greatly affect on three-way connection 1, even cause three-way connection 1 to scrap.Therefore, ensure and improve turner to fill 3 overall mechanical strength itself most important, for this reason, can fill 3 to turner and quench in advance and increase temperature again tempering and carry out modifier treatment, making its hardness HB be less than or equal to 260.Conventionally, turner being filled to 3 while carrying out modifier treatment, first carry out the 750-850 DEG C of oil processing of quenching, then carry out the high tempering processing of 600-730 DEG C.Through after above-mentioned modifier treatment, the measured result that fills depth of parallelism index between datum end face A and the bottom end face B on 3 three-way connections that process 1 and surface roughness index by turner is as shown in the table:
Be analyzed known to the measurement data in upper table, when turner fills 3 the oil temperature of quenching lower than 750 DEG C, temperature is during lower than 600 DEG C, the depth of parallelism index of utilizing this turner to fill between datum end face A and the bottom end face B on 3 three-way connections that process 1 has far exceeded 0.02 Minimum Technological Requirement, the three-way connection product processing is connected in use procedure with cylinder head, cannot overcome junction occurs running, emit, drip, the defects such as leakage, and the surface roughness index of datum end face A on three-way connection 1 and bottom end face B has also exceeded the Minimum Technological Requirement of Ra3.2, reduce the product quality of three-way connection 1.But, fill 3 the oil temperature of quenching when turner and exceed 850 DEG C, when temperature exceedes 730 DEG C, the depth of parallelism index of utilizing this turner to fill between datum end face A and the bottom end face B on 3 three-way connections that process 1 also exceedes 0.02 Minimum Technological Requirement, cause the three-way connection product that processes and the junction of cylinder head can not effectively overcome race, emit, drip, the defects such as leakage, and turner is filled to 3 carry out high temperature modifier treatment, will inevitably increase energy resource consumption, the service life of shortening heat treatment facility, cause the production cost of three-way connection 1 to rise, and production efficiency reduces.
In sum, utilizing turner of the present utility model to fill 3 pairs of three-way connections processes, datum end face A on three-way connection 1 product that can effectively ensure to process and the depth of parallelism index between bottom end face B are no more than 0.02 Minimum Technological Requirement, in fact, bottom end face B can maintain between 0.010-0.015mm through measuring the depth of parallelism of datum end face A, meet the instructions for use of three-way connection 1 completely, thereby efficiently solving bottom end face B on three-way connection 1 product is 0.02 to be difficult to the problem ensureing to the depth of parallelism of datum end face A, having stopped the junction long-term existence of this product and cylinder head runs, emit, drip, the phenomenons such as leakage, be conducive to ensure parts and components of diesel engine working life and reliability.Meanwhile, utilize turner to fill 3 processing three-way connections 1 can effectively to reduce the surface roughness of its bottom end face B and datum end face A, in actual processing, its surface roughness can reach Ra1.6, has greatly improved the crudy of three-way connection 1 product.
Owing to adopting turner to fill 3 uses that replaced the grinding fixture in traditional diamond-making technique, machining period has shortened more than 1/3rd, greatly improve the production efficiency of three-way connection 1 product, and can save production cost, it is saved manufacturing cost expense and can be calculated as follows: supposition grinding price m=80 unit/hour, turning processing price n=40 unit/hour, the every number of units amount of 16V diesel engine B=16, within 1 year, company produces medium seed diesel engine V=200 platform, each k=10 minute of grinding hour norm, the each c=3 minute of turning machining period quota, therefore, the expense that can save for 1 year is: ten thousand yuan of B*V* (k-c) * (m-n)/60=16*200* (10-3) * (80-40)=1.49, " * " wherein represents to multiply each other, in addition, the manufacturing cost of grinding fixture is 2000 yuan, the manufacturing cost of turner dress is 150 yuan, therefore, also can reduce expenses as 2000-150=1850 unit.
The foregoing is only preferred embodiment of the present utility model and oneself; not in order to limit the utility model; it should be pointed out that all any amendments of doing within spirit of the present utility model and principle, be equal to replacement and improvement etc., within all should being included in protection domain of the present utility model.
Claims (7)
1. the turner of diesel engine oil system three-way connection dress, it is characterized in that: described turner dress two ends are the round platform that maximum outside diameter is identical (31), the maximum outside diameter of described round platform (31) is all greater than turner and fills the external diameter of the main part except round platform (31), and the both ends of the surface of described turner dress overlap with the maximum outside diameter place end face of described round platform (31), groove (32) is all set on described two round platforms (31), and the central axis of described groove (32) is positioned on the shaft section of groove (32) place round platform (31).
2. the turner of a kind of diesel engine oil system three-way connection according to claim 1 dress, is characterized in that: the shaft section drift angle of the round platform (31) at described turner dress two ends is identical, and the value of described drift angle is 26-40 degree.
3. according to the turner dress of a kind of diesel engine oil system three-way connection described in claim 1 or 2, it is characterized in that: the groove (32) on the round platform (31) at described turner dress two ends is rectangular through slot.
4. the turner of a kind of diesel engine oil system three-way connection according to claim 3 dress, is characterized in that: the groove depth of the groove (32) on the round platform (31) at described turner dress two ends is the more than 50% of place round platform (31) height.
5. the turner of a kind of diesel engine oil system three-way connection according to claim 3 dress, is characterized in that: the groove depth of the groove (32) on the round platform (31) at described turner dress two ends is 7-8mm.
6. according to the turner dress of a kind of diesel engine oil system three-way connection described in claim 4 or 5, it is characterized in that: the groove width of the groove (32) on the round platform (31) at described turner dress two ends is set to 2-3mm.
7. according to the turner dress of a kind of diesel engine oil system three-way connection described in claim 1 or 2, it is characterized in that: described turner dress is to adopt 42CrMo to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420176192.7U CN203875627U (en) | 2014-04-11 | 2014-04-11 | Turning tool for tee joint of diesel engine oil system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420176192.7U CN203875627U (en) | 2014-04-11 | 2014-04-11 | Turning tool for tee joint of diesel engine oil system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203875627U true CN203875627U (en) | 2014-10-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420176192.7U Expired - Fee Related CN203875627U (en) | 2014-04-11 | 2014-04-11 | Turning tool for tee joint of diesel engine oil system |
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| CN (1) | CN203875627U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934701A (en) * | 2014-04-11 | 2014-07-23 | 南车玉柴四川发动机股份有限公司 | Turning tool and machining method for T-joint of diesel engine oil system |
-
2014
- 2014-04-11 CN CN201420176192.7U patent/CN203875627U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934701A (en) * | 2014-04-11 | 2014-07-23 | 南车玉柴四川发动机股份有限公司 | Turning tool and machining method for T-joint of diesel engine oil system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 641301 Ziyang City, Sichuan province Yanjiang District No. 77 City Road four Patentee after: Sichuan Zhongche Yuchai engine Limited by Share Ltd Address before: 641301 Ziyang City, Sichuan province Yanjiang District No. 77 City Road four Patentee before: YCSR Sichuan Engine Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141015 Termination date: 20190411 |