CN203868741U - Irregular dual-lens LED lamp - Google Patents

Irregular dual-lens LED lamp Download PDF

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Publication number
CN203868741U
CN203868741U CN201420150795.XU CN201420150795U CN203868741U CN 203868741 U CN203868741 U CN 203868741U CN 201420150795 U CN201420150795 U CN 201420150795U CN 203868741 U CN203868741 U CN 203868741U
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lens
light
circuit board
aluminum
peanut
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高善坤
徐忠根
李金展
贾延明
蒋琳
刘琳
王恰锋
高庆敏
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Shangqiu Institute of Technology
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Abstract

The utility model relates to an irregular dual-lens LED lamp. Secondary light distribution is performed through a peanut lens and a fog particle type lens. The basic element used for the LED optical design is a high-power white light LED subjected to primary light distribution, and the single LED serves as an electric light source. The light emitting angle is enlarged through the design of the aspheric surface peanut lens, the halo and the illumination range are controlled through W-type regular distribution of the peanut lens, the overall light intensity is controlled by the peanut lens and the fog particle type lens on a light reflecting lampshade in a cooperated mode, light undergoes multiple times of diffuse transmission through the lenses and the semicircular light reflecting lampshade, the design purpose of scientific and effective secondary light distribution is achieved, and thus light becomes softer and more uniform and is favorable for protecting human eyes.

Description

一种非规则双透镜式LED灯An irregular double-lens LED lamp

技术领域 technical field

本实用新型涉及一种新型非规则双层透镜式LED灯,尤其是在家庭普通室内照明领域对LED灯光照要求较高,该二次配光装置依据单颗LED发光特点,采用花生米透镜和雾状颗粒型透镜的多角度、多途径、多次漫反射,有效的控制了整体光强,从而使发出的光变得更加均匀、柔和。 The utility model relates to a novel irregular double-layer lens type LED lamp, especially in the field of ordinary household indoor lighting, which requires high LED lighting. The secondary light distribution device adopts a peanut lens and a single LED light emitting characteristic. The multi-angle, multi-path, and multiple diffuse reflections of the foggy particle lens can effectively control the overall light intensity, so that the emitted light becomes more uniform and soft.

背景技术 Background technique

目前,国家正在实施和推进节能减排政策,大力提倡绿色、环保、低碳照明,而LED被公认为21世纪最佳照明新光源。单颗LED为电光源,发射的为直射光,不能均匀分配,在直接使用时,易使人感觉刺眼,造成视觉疲劳。LED灯的关键核心技术之一就是二次配光。传统的二次光学设计主要采用LED弧形排列平面排列排列,这两种配光都存在缺陷,难以达到令人满意的光照均匀度和光线柔和度要求。本实用新型采用花生米透镜和雾状颗粒型透镜双层透镜进行二次配光,按照花生米透镜的W型规则分布来控制光晕和光照范围,配合乳白色PVC管壳内壁上的雾状颗粒型透镜来控制整体光强,通过透镜和半圆形乳白色PVC管壳对光线进行多次漫发射,达到科学、有效的二次配光设计目的,从而使光线变得更加柔和、均匀,有利于保护人眼。 At present, the country is implementing and promoting energy conservation and emission reduction policies, vigorously promoting green, environmental protection, and low-carbon lighting, and LED is recognized as the best new lighting source in the 21st century. A single LED is an electric light source, which emits direct light, which cannot be evenly distributed. When used directly, it is easy to make people feel dazzling and cause visual fatigue. One of the key core technologies of LED lights is secondary light distribution. The traditional secondary optical design mainly adopts LED arc arrangement and plane arrangement, both of which have defects in light distribution, and it is difficult to meet the requirements of satisfactory illumination uniformity and light softness. The utility model adopts the double-layer lens of the peanut lens and the foggy particle lens for secondary light distribution, controls the halo and the range of light according to the W-shaped regular distribution of the peanut lens, and cooperates with the foggy particles on the inner wall of the milky white PVC pipe shell Type lens to control the overall light intensity, through the lens and the semi-circular milky white PVC shell, the light is diffused multiple times to achieve a scientific and effective secondary light distribution design, so that the light becomes softer and more uniform, which is beneficial to Protect human eyes.

实用新型内容 Utility model content

为了不造成视觉疲劳,保护人眼,本实用新型旨在提供一种科学、有效的LED二次配光装置。与现有的LED二次配光不同之处在于:采用非规则双层透镜,使点光源发出的光线通过多角度展开,多次经过漫反射,控制整体发光强度和光照均匀度、柔和性。广泛应用于商场、超市等公共场所和家庭室内普通照明。 In order not to cause visual fatigue and protect human eyes, the utility model aims to provide a scientific and effective LED secondary light distribution device. The difference from the existing LED secondary light distribution is that: the use of irregular double-layer lenses allows the light emitted by the point light source to spread through multiple angles and undergo diffuse reflection many times to control the overall luminous intensity, uniformity and softness of illumination. Widely used in shopping malls, supermarkets and other public places and family indoor general lighting.

如图1所示,本实用新型主要由大功率LED晶片1(结构如图2示)、铝基线路板2、花生米透镜3、雾状颗粒型透镜4、乳白色PVC管壳5、卡槽6组成;大功率LED晶片1直接贴焊在印制有导电线路的铝基线路板2上,花生米透镜3扣合在大功率LED晶片1上,并通过如图3所示的花生米透镜上的塑料连接柱7与铝基线路板2上的安装孔与铝基线路板2固定在一起,大功率LED晶片1和花生米透镜3均按照双行W型排列。铝基线路板2与内壁带有雾状颗粒型透镜4的乳白色PVC管壳5通过管壳上的卡槽6组装在一起。 As shown in Figure 1, the utility model mainly consists of a high-power LED chip 1 (structure shown in Figure 2), an aluminum-based circuit board 2, a peanut lens 3, a foggy particle lens 4, a milky white PVC shell 5, and a card slot 6 components; the high-power LED chip 1 is directly pasted and welded on the aluminum-based circuit board 2 printed with conductive lines, the peanut lens 3 is fastened on the high-power LED chip 1, and passes through the peanut lens as shown in Figure 3 The plastic connection column 7 on the top and the mounting hole on the aluminum-based circuit board 2 are fixed together with the aluminum-based circuit board 2, and the high-power LED chip 1 and the peanut lens 3 are arranged in a double-row W shape. The aluminum-based circuit board 2 is assembled with the milky white PVC casing 5 with the foggy granular lens 4 on the inner wall through the slot 6 on the casing.

所述技术方案如下: Described technical scheme is as follows:

首先对点光源进行面的扩展,其次在面扩展的基础上进行光线柔和性处理。 First, expand the surface of the point light source, and then perform light softness processing on the basis of the surface expansion.

为了更好的实现本发明的光线漫反射,还可以包括以下技术方案: In order to better realize the light diffuse reflection of the present invention, the following technical solutions may also be included:

以透镜尽可能小的体积及透镜之间的非规则排列,与外壳相结合形成半球面型的乳白色PVC管壳。 The volume of the lens is as small as possible and the irregular arrangement between the lenses is combined with the shell to form a hemispherical milky white PVC shell.

为了更好的实现光线的柔和行,还包括以下技术方案: In order to better realize the soft line of light, the following technical solutions are also included:

采用反光铝基线路板和乳白色PVC管壳对光线进行多次反射和折射。 Reflective aluminum-based circuit board and milky white PVC casing are used to reflect and refract light multiple times.

为了更好的实现本发明的光照范围扩展,还可以包括以下技术方案: In order to better realize the illumination range expansion of the present invention, the following technical solutions may also be included:

依据花生米透镜的扩展特性,采用双行对称W型排列方式。 According to the expansion characteristics of the peanut lens, a double-row symmetrical W-shaped arrangement is adopted.

本发明的工作原理:采用把安装在单颗大功率LED晶片外面的花生米透镜按照W型排列,LED的直射光线通过花生米透镜,扩大光线的散射角,散射光经过多角度、多途径再投射到由许多烟雾式颗粒型透镜构成的半圆型乳白色PVC管壳内壁,通过漫发射向空间发送柔和的光线,从而达到采用双层透镜对直射光线进行扩散及漫反射的原理,科学的进行了二次光学设计的目的。 The working principle of the present invention: Arrange the peanut lenses installed on the outside of a single high-power LED chip in a W shape, the direct light of the LED passes through the peanut lens to expand the scattering angle of the light, and the scattered light passes through multiple angles and multiple channels and then It is projected onto the inner wall of the semi-circular milky white PVC shell composed of many smoky particle lenses, and sends soft light to the space through diffuse emission, so as to achieve the principle of diffusing and diffuse reflection of direct light by using double-layer lenses. The purpose of secondary optical design.

附图说明 Description of drawings

图1是本实用新型的二次配光设计装配图; Fig. 1 is the secondary light distribution design assembly drawing of the present utility model;

图2是本实用新型所采用的大功率LED晶片结构图;LED晶片主要由电极8、外封装9、黄金连接线10、散热垫11、LED芯片12、透镜13等部分组成。 Fig. 2 is the structural diagram of the high-power LED chip that the utility model adopts; LED chip is mainly made up of parts such as electrode 8, outer package 9, gold connection wire 10, heat dissipation pad 11, LED chip 12, lens 13.

图 3是本实用新型所采用的花生米透镜示意图; Fig. 3 is the peanut lens schematic diagram that the utility model adopts;

图 4是本实用新型所采用的花生米透镜配光原理示意图。 Fig. 4 is a schematic diagram of the light distribution principle of the peanut lens adopted in the utility model.

具体实施方式 Detailed ways

为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步地详细描述。 In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings.

如图2所示,单颗大功率LED晶片,功率为1W,或者一切可以在直流16V电源下工作的各种色光的LED都可以用到该种日光灯上。 As shown in Figure 2, a single high-power LED chip with a power of 1W, or all LEDs of various colors that can work under a DC 16V power supply can be used in this fluorescent lamp.

如图3所示,花生米透镜为一种自由非球面透镜,花生米透镜属于凹透镜,该凹透镜在纵向方向上实现±60℃范围内的均匀分布配光,在横向方向上实现±30℃范围内的均匀分布配光。已知LED光源的角度为90℃,则凹透镜的纵向方向弧度起到散光的作用,横向方向起到聚光的作用 ,白光LED光源的出射光线分别经过凹透镜的第一面和第二面自由曲面的折射之后,在特定照明空间内形成矩形分布的均匀照明。 As shown in Figure 3, the peanut lens is a kind of free aspheric lens, and the peanut lens is a concave lens. The concave lens realizes uniform light distribution within the range of ±60°C in the longitudinal direction, and a range of ±30°C in the lateral direction. Evenly distributed light distribution within. It is known that the angle of the LED light source is 90°C, the longitudinal radian of the concave lens plays the role of astigmatism, and the transverse direction plays the role of concentrating light. The outgoing light of the white LED light source passes through the first and second free-form surfaces of the concave lens respectively. After the refraction of , uniform lighting with rectangular distribution is formed in a specific lighting space.

如图1所示,日光灯外壳为长条半圆型乳白色PVC管壳,乳白色PVC管壳内壁布满细小雾状颗粒型透镜。 As shown in Figure 1, the shell of the fluorescent lamp is a long semicircular milky-white PVC shell, and the inner wall of the milky-white PVC shell is covered with fine mist-like particle lenses.

如图4所示,单颗大功率LED晶片发出的直射光线,经过花生米透镜时,在纵向方向上实现±60℃范围内的均匀分布配光,在横向方向上实现±30℃范围内的均匀分布配光。在凹透镜的第一面和第二面自由曲面的折射之后,在特定照明空间内形成矩形分布的均匀照明。 As shown in Figure 4, when the direct light emitted by a single high-power LED chip passes through the peanut lens, it can achieve a uniform light distribution within the range of ±60°C in the longitudinal direction, and a uniform light distribution within the range of ±30°C in the lateral direction. Evenly distributed light distribution. After the refraction of the free-form surfaces of the first surface and the second surface of the concave lens, uniform illumination with rectangular distribution is formed in a specific illumination space.

如图1所示,在铝基线路板电路上,把贴片式大功率LED晶片按照双行W型进行排列、安装和焊接,然后在每颗LED灯珠的上面安装花生米透镜,铝基线路板装有大功率LED晶片的一面安装长条半圆型乳白色PVC管壳作为灯体外壳。出射光线分别经过凹透镜的第一面和第二面自由曲面的折射之后,再从不同角度投射到灯罩内壁,经PVC管壳内壁上布满的细小雾状颗粒型透镜发生漫反射,发射出均匀、柔和的光线。 As shown in Figure 1, on the aluminum-based circuit board circuit, the SMD high-power LED chips are arranged, installed and welded in a double-row W shape, and then a peanut lens is installed on each LED bead. One side of the circuit board equipped with high-power LED chips is installed with a long semicircular milky white PVC tube shell as the lamp body shell. After being refracted by the first and second free-form surfaces of the concave lens, the outgoing light is projected onto the inner wall of the lampshade from different angles, diffusely reflected by the fine mist-like particle-shaped lens covered on the inner wall of the PVC shell, and emits uniform light. , soft light.

Claims (5)

1.一种非规则双层透镜式LED灯,其特征在于:大功率LED晶片1、铝基线路板2、花生米透镜3、雾状颗粒型透镜4、乳白色PVC管壳5、卡槽6组成;大功率LED晶片1直接贴焊在印制有导电线路的铝基线路板2上,花生米透镜3扣合在大功率LED晶片1上,并通过如图3所示的花生米透镜上的塑料连接柱7与铝基线路板2上的安装孔与铝基线路板2固定在一起,大功率LED晶片1和花生米透镜3均按照双行W型排列;铝基线路板2与内壁带有雾状颗粒型透镜4的乳白色PVC管壳5通过管壳上的卡槽6组装在一起。 1. An irregular double-layer lens-type LED lamp, characterized in that: high-power LED chip 1, aluminum-based circuit board 2, peanut lens 3, foggy particle lens 4, milky white PVC shell 5, card slot 6 Composition: The high-power LED chip 1 is directly pasted and welded on the aluminum-based circuit board 2 printed with conductive lines, the peanut lens 3 is fastened on the high-power LED chip 1, and passed through the peanut lens as shown in Figure 3 The plastic connection column 7 and the installation hole on the aluminum-based circuit board 2 are fixed together with the aluminum-based circuit board 2, and the high-power LED chip 1 and the peanut lens 3 are arranged in a double-row W shape; the aluminum-based circuit board 2 and the inner wall The milky white PVC casing 5 with the foggy particle lens 4 is assembled together through the draw-in groove 6 on the casing. 2.根据权利要求1所述的一种非规则双层透镜式LED灯,其特征在于:铝基线路板2上印制有导电线路和贴片焊盘,大功率LED晶片1通过导热硅脂和贴片式焊盘焊接在铝基线路板2上,大功率LED晶片1按照双行W型排列。 2. An irregular double-layer lens type LED lamp according to claim 1, characterized in that: the aluminum-based circuit board 2 is printed with conductive lines and patch pads, and the high-power LED chip 1 passes through the heat-conducting silicone grease. The high-power LED chip 1 is arranged in a double-row W-shape. 3.根据权利要求1所述的一种非规则双层透镜式LED灯,其特征在于:单颗大功率LED晶片,要求功率为1W,一切可以在直流16V电源下工作的各种色光的LED都可以使用。 3. An irregular double-layer lens type LED lamp according to claim 1, characterized in that: a single high-power LED chip requires a power of 1W, and all LEDs of various colors that can work under a DC 16V power supply can be used. 4.根据权利要求1所述的一种非规则双层透镜式LED灯,其特征在于:花生米透镜3底部两端带有塑料连接柱,在铝基线路板2焊接大功率LED晶片1的位置对应有安装孔,花生米透镜3通过塑料连接柱扣入安装孔。 4. An irregular double-layer lens type LED lamp according to claim 1, characterized in that: the two ends of the bottom of the peanut lens 3 are provided with plastic connecting posts, and the high-power LED chip 1 is welded on the aluminum-based circuit board 2. There is a mounting hole corresponding to the position, and the peanut lens 3 is buckled into the mounting hole through a plastic connecting column. 5.根据权利要求1所述的一种非规则双层透镜式LED灯,其特征在于:乳白色PVC管壳5内壁分布有大量雾状颗粒型透镜4,乳白色PVC管壳5具有良好的透光性,内壁上的雾状颗粒型透镜4对从花生米透镜3出射的光线进行二次漫反射;乳白色PVC管壳5两侧带有卡槽6,铝基线路板2通过卡槽6与乳白色PVC管壳5进行组合,且铝基线路板2可借助卡槽6自由滑动,维修时可以方便抽出铝基线路板2。 5. An irregular double-layer lens-type LED lamp according to claim 1, characterized in that: a large number of mist-like granular lenses 4 are distributed on the inner wall of the milky white PVC shell 5, and the milky white PVC shell 5 has good light transmission The foggy granular lens 4 on the inner wall performs secondary diffuse reflection on the light emitted from the peanut lens 3; there are slots 6 on both sides of the milky white PVC casing 5, and the aluminum base circuit board 2 passes through the slot 6 and the milky white The PVC casing 5 is combined, and the aluminum-based circuit board 2 can slide freely by means of the slot 6, and the aluminum-based circuit board 2 can be conveniently pulled out during maintenance.
CN201420150795.XU 2014-03-31 2014-03-31 Irregular dual-lens LED lamp Expired - Fee Related CN203868741U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106764473A (en) * 2015-11-24 2017-05-31 欧普照明股份有限公司 A kind of LED illumination module

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106764473A (en) * 2015-11-24 2017-05-31 欧普照明股份有限公司 A kind of LED illumination module

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