CN203864156U - Flexography unit capable of being driven quickly - Google Patents
Flexography unit capable of being driven quickly Download PDFInfo
- Publication number
- CN203864156U CN203864156U CN201320860895.7U CN201320860895U CN203864156U CN 203864156 U CN203864156 U CN 203864156U CN 201320860895 U CN201320860895 U CN 201320860895U CN 203864156 U CN203864156 U CN 203864156U
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- roller
- belt pulley
- printing element
- servomotor
- roller platen
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- 238000007647 flexography Methods 0.000 title abstract 3
- 238000007639 printing Methods 0.000 claims abstract description 102
- 238000007774 anilox coating Methods 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 230000000712 assembly Effects 0.000 claims description 11
- 238000000429 assembly Methods 0.000 claims description 11
- 230000007246 mechanism Effects 0.000 claims description 11
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- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 238000009966 trimming Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 14
- 230000005540 biological transmission Effects 0.000 abstract description 10
- 239000010409 thin film Substances 0.000 abstract description 2
- 238000001816 cooling Methods 0.000 abstract 1
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- 238000006243 chemical reaction Methods 0.000 description 7
- 206010033546 Pallor Diseases 0.000 description 6
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 6
- 239000010931 gold Substances 0.000 description 6
- 229910052737 gold Inorganic materials 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000007645 offset printing Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
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- 238000004587 chromatography analysis Methods 0.000 description 3
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- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
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- 230000000295 complement effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
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- 230000006872 improvement Effects 0.000 description 1
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- 238000004806 packaging method and process Methods 0.000 description 1
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- Printing Methods (AREA)
Abstract
The utility model discloses a flexography unit capable of being driven quickly. An impressing roller is driven by an impressing roller servo motor. A plate roller is driven by a plate roller servo motor. An ink cartridge assembly comprises a drawer base, a support and an ink cartridge. The ink cartridge is arranged on the drawer base through the support. The drawer base comprises a pull rod and a pulley. The drawer base is drawn and pulled through the pull rod, sliding rails and the pulley. According to the flexography unit capable of being driven quickly, the impressing roller servo motor and the plate roller servo motor are adopted, and traditional multi-mechanical-shaft transmission is abandoned, so that registration is faster and more accurate; by the adoption of the drawer type ink cartridge design, only about 15 seconds are consumed for replacing a group of anilox rollers and the ink cartridge, so that operation is quick, easy and convenient, and the working efficiency is greatly improved; due to the fact that the drawer type design is adopted, new work can be prepared off line, and then the effective working time is prolonged from another point of view; by the adoption of the oversized impressing roller and a water-cooling roller, the effective control area of the tension of printing stock is increased, common paper products and thick paper products can be printed, and thin-film products with the thickness of 12 micrometers can also be easily printed.
Description
Technical field
The utility model relates to printer technology field, is a kind of flexible plate printing element that can fast driving specifically.
Background technology
Flexible printing machine is a kind of emerging printing equipment, for realizing the printing of polychrome fineness.Flexible plate printing element is the important component part (structure of the printing element of flexible printing machine, referring to notification number is the utility model patent a kind of " printing element of flexible printing machine " of CN02463129U) of flexible printing machine, in use, each printing element forms the printing of a color, flexible printing machine generally comprises 4-10 colors, i.e. 4-10 printing elements, the roller platen of each printing element and roller are unified or respectively by a driven by motor, the utility model patent that is CN101716846A referring to notification number discloses a kind of " automatic servo pressure regulating method of satellite-type flexible steel roller printing machine and device ", although this patent has adopted Dual-motors Driving module, but Dual-motors Driving module is just in order to drive roller, roller platen also can only connect Dual-motors Driving module by frame for movement and carry out transmission, 4-10 printing elements also only have two motors to drive, as: when printing element is 4, two motors need to drive 4 rollers and 4 roller platens, when printing element is 10, two motors need to drive 10 rollers and 10 print roller.The in the situation that of an a plurality of roller of driven by motor, power transmission needs multistage transmission, inevitably occur that product structure is complicated, cost is high, the lower problem of transmission accuracy between roller, thus cause the situation of can only reach ± 0.02mm of printing precision in prior art.
Moreover the print cartridge of flexible plate printing element adopts the mode being fixedly installed, install, change very inconvenience, can not realize fast the quick conversion of the techniques such as silk screen, cold wave gold, the golden even offset printing of blanching; In prior art, when the print cartridge of a color needs to clean, changes, can only shut down and expend the longer time and change, under energy line, not prepare new work.
Therefore, need especially a kind of flexible plate printing element that can fast driving, to solve problems of the prior art.
Utility model content
The purpose of this utility model be in order to solve flexible plate printing element complex structure in prior art, cost is high, between roller, transmission accuracy is lower, replacing ink cartridge inconvenience, the conversion of the techniques such as silk screen, cold wave gold, the golden even offset printing of blanching is the defect of difficulty comparatively, provide with a kind of flexible plate printing element that can fast driving, solve problems of the prior art.
For achieving the above object, the technical solution of the utility model is as follows:
Flexible plate printing element that can fast driving, comprises roller platen and roller, also comprises roller platen servomotor, roller servomotor and ink cartridge assemblies, and described roller platen is by roller platen driven by servomotor, and described roller is by roller driven by servomotor; Described ink cartridge assemblies comprises drawout chassis, support and print cartridge, and described print cartridge is arranged on drawout chassis by support, and described drawout chassis comprises pull bar and pulley, and described drawout chassis is realized pull by pull bar, slide rail and pulley and moved.
In the utility model, described print cartridge is enclosed type ink wiping box.
In the utility model, also comprise water cooled rolls, the width of described roller platen is 16 inches, the width of described water cooled rolls is 20 inches.
In the utility model, described roller is arranged on V-arrangement roller seat, described roller latches on V-arrangement roller seat, and the lower end of described V-arrangement first side and Second Edge is flexibly connected by rotating shaft, and the upper end of described V-arrangement first side and Second Edge arranges respectively pressure micro-adjusting mechanism.
In the utility model, described pressure micro-adjusting mechanism comprises knob, and described micro-adjusting mechanism is realized trimming movement by knob.
In the utility model, also comprise print head wallboard, printing element wallboard, anilox roll, guidance panel, water cooled rolls belt pulley, gap bridge belt pulley, roller drive motors belt pulley, anilox roll belt pulley, roller platen belt pulley, shaft coupling and regulating wheel, described print head wallboard, printing element wallboard, anilox roll, guidance panel, water cooled rolls belt pulley, gap bridge belt pulley, roller drive motors belt pulley, anilox roll belt pulley, roller platen belt pulley, shaft coupling, regulating wheel, roller platen, roller, roller platen servomotor, roller servomotor, roller platen, between water cooled rolls, by connecting pin for positioning, connect respectively.
Beneficial effect
1, adopt roller platen servomotor and roller servomotor to abandon traditional multimachine tool through-drive, alignment is faster, more accurate;
2, adopt the design of drawer type print cartridge, change one group of anilox roll and print cartridge only approximately 15 seconds consuming time, the fast and convenient operating efficiency that greatly improved; Be used for adopting drawer type design, can under line, prepare new work, so also promoted from another point of view the effective time;
3, the flexible plate printing element of the present utility model quick conversion of the technique such as realization and silk screen, cold wave gold, the golden even offset printing of blanching fast;
4, adopt super large roller platen and water cooled rolls design, greatly improved the effective control area of stock tension force, not only can print common and ground paper and open series products, also can easily print the film series products that is as thin as 12 micron thickness;
5, use rule, squeegee pressure just completed before machine does not start, and after start, without squeegee pressure is adjusted again, saved time, and saved material;
6, adopt Dual-Servo Motor, roller platen and roller cylinder are driven respectively by servomotor independently, and the adjusting of printing registration can not have influence on the tension force of material, and alignment progress and efficiency improve greatly, can easily realize the alignment of ultra-thin series products simultaneously.
Accompanying drawing explanation
Fig. 1 structural representation of the present utility model;
Fig. 2 is the right view of Fig. 1;
Fig. 3 is the top view of Fig. 1;
Fig. 4 is the structural representation of V-arrangement roller seat;
Fig. 5 power flow chart of the present utility model.
Wherein: 1, roller platen; 2, roller; 3, roller platen servomotor; 4, roller servomotor; 5, ink cartridge assemblies; 7, water cooled rolls; 8, V-arrangement roller seat; 9, V-arrangement first side; 10, V-arrangement Second Edge; 11, rotating shaft; 12, pressure micro-adjusting mechanism; 13, print head wallboard; 14, printing element wallboard; 15, anilox roll; 16, guidance panel; 17, water cooled rolls belt pulley; 18, gap bridge belt pulley; 19, roller drive motors belt pulley; 20, anilox roll belt pulley; 21, roller platen belt pulley; 22, shaft coupling; 23, regulating wheel; 24, roller drive motors.
The specific embodiment
Below in conjunction with accompanying drawing illustrated embodiment, the utility model is further described.
Embodiment
As shown in Fig. 1~5, Fig. 1 is structural representation of the present utility model; Fig. 2 is the right view of Fig. 1; Fig. 3 is the top view of Fig. 1; Fig. 4 is the structural representation of V-arrangement roller seat; Fig. 5 is power flow chart of the present utility model.
Flexible plate printing element that can fast driving, comprises roller platen 1 and roller 2, also comprises roller platen servomotor 3 and roller servomotor 4, and roller platen 1 is driven by roller platen servomotor 3, and roller 2 is driven by roller servomotor 4; Abandoned traditional multimachine tool through-drive, alignment is faster, more accurate; Roller platen and roller cylinder are driven respectively by servomotor independently, and the adjusting of printing registration can not have influence on the tension force of material, and alignment progress and efficiency improve greatly, can easily realize the alignment of ultra-thin series products simultaneously, can only reach ± 0.01mm of printing precision.
A kind of flexible plate printing element that can fast driving, also comprise ink cartridge assemblies 5, ink cartridge assemblies comprises drawout chassis (not shown), support (not shown) and print cartridge (not shown), print cartridge is arranged on drawout chassis by support, drawout chassis comprises pull bar and pulley, and drawout chassis is realized pull by pull bar, slide rail and pulley and moved; The shape of print cartridge outside and silk screen, cold wave gold, blanching shape golden, offset printing are consistent, and its interface that connects flexible plate printing element is also consistent, fast the quick conversion of the technique such as realization and silk screen, cold wave gold, the golden even offset printing of blanching.
Print cartridge is enclosed type ink wiping box, has can improve fast flexographic printing quality, print speed printing speed is provided, save ink or coating, improve the advantages such as working environment.
Flexible plate printing element that can fast driving, also comprises water cooled rolls 7, and the width of roller platen 1 is 16 inches, and the width of water cooled rolls 7 is 20 inches; In prior art, the general water cooled rolls that adopts the roller platen 1 of 12 inches and 12 inches or 16 inches, reach beneficial effect with low cost, the utility model is little in order to solve contact-making surface, is unfavorable for being dried, the problem of poor-performing, reasonably in scope, raising the cost, adopting super large roller platen and water cooled rolls design, greatly improving the effective control area of stock tension force, not only can print common and ground paper and open series products, also can easily print the film series products that is as thin as 12 micron thickness.
The V-arrangement first side 9 of V-arrangement roller seat 8 and the lower end of Second Edge 10 are flexibly connected by rotating shaft 11, the upper end of V-arrangement first side 9 and Second Edge 10 arranges respectively pressure micro-adjusting mechanism 12, the position snap close roller 2 that the V-arrangement first side 9 of V-arrangement roller seat 8 inner sides is connected with Second Edge 10, the both sides of the position that the V-arrangement first side 9 in V-arrangement roller seat outside is connected with Second Edge 10 arrange respectively anilox roll 15 and roller platen 1, when roller 2 latches in V-arrangement roller seat 8 inner side, roller 2 contacts with roller platen with anilox roll respectively.
Pressure micro-adjusting mechanism 12 comprises knob (not shown), and micro-adjusting mechanism 12 is realized trimming movement by knob, and micro-adjusting mechanism 12 adopts the mode manually regulating separately, and cost is low, simple operation, reaches good result of use.
Printing is the core of flexible printing machine, and printing mainly comprises flexible plate printing element, and the arrangement mode of flexible plate printing element directly affects the scope of application of operating characteristics, print quality, print speed printing speed and printing.According to the arrangement mode of printing element, flexible printing machine can be divided into stacked, satellite-type and set type three classes.
Stacked flexible printing machine: also referred to as accumulation type flexible printing machine.Independently printing element stacked on top of one another, is arranged in the one or both ends of printing machine main wall plate, or printing element of all kinds is installed in frame.Each printing element is rotated by the gear being arranged on main wall plate.Stacked mimeograph can print 1-8 look, but is generally 6 looks.
Stacked printing machine has 4 advantages:
1. monochrome, polychrome printing can be carried out for winding printer, by the transmission route of conversion stock, or printed on both sides can be realized by twist rollers.
2. extensively to beg for be the hard materials such as sheet-fed, cardboard, corrugated paper to printable fabric, can be also reel form, as materials such as self-adhesive paper and newspapers.The viscosity of printing material must accurately measure with flow cup.
3. the strong printing element of post-press finishing ability and machining functions can be according to user's the flexible configuration that needs, and set type flexible printing press can be convenient to install auxiliary equipment, can carry out the complementary processing of combining, as glazing, cross cutting etc. after printing.Convenient operation and maintenance, have good serviceability, can measure tension force with dyne pen.
4. the suitable short run printing unit station of living is many, a tractor serves several purposes, in batches less, delivery date is anxious, need, by the many special printings of station, adopt this kind equipment to have superiority.
5. to print parts Standardization, parts generalization, product seriation degree higher for existing high speed polychrome, has in design advance.Such as setting up the automatic control systems such as tension force, position, limit, alignment.
Short distance arranged type flexible printing press respectively to impress unit spacing less, be convenient to multicolor overprint, so this machine can be used to the small-print product such as trade mark that printing precision is higher, packing box, for the less printing material of retractility, chromatography effect is also better.
Satellite-type flexible printing machine: sometimes become again and share impression cylinder formula flexible printing machine.Each printing element is arranged between two wallboards round a shared impression cylinder.Printable fabric is centered around to share on impression cylinder and carries out chromaticity printing.Because direct geared transmission, thus no matter be paper or film, even without installing special control device additional, still can chromatography very accurate, and typography is stable, is commonly used to printing color product.Someone once foretold, satellite-type flexo is by the new main flow that is 21 century flexo.
Its major defect is:
(1) treat that material through printing machine once, can only complete and be printed on one side.Although can print another side by guide roller, due to material strip, to carry out route long, and its stretcher strain increases and is inhomogeneous, realizes two-face printing image registration very difficult.Therefore, on satellite-type flexible printing machine, one adopting thin-film material, and printing, by longitudinally hot blast is closely sealed, is made two sides by the packaging bag of pattern.
(2) between each printing element, distance is too short, easy set-off when ink setting is bad.UV and the UV/EB flexo ink printing of development can be realized wink-dry by UV or UV/EB illumination in recent years, have substantially solved set-off problem.
Set type flexible printing machine: by journey connecting line type flexible printing machine, separate and horizontally form by 4-8.Every pair of set type flexible printing machine increases version and only supports a printing element, so set type flexible printing machine can adapt to different drum surfaces, designs.
Its major advantage is:
(1) unit install combined and instant additional, post-press finishing is easy.
(2) suitable short run is lived and is printed.
(3) by guide roller, change the running route of material strip, can realize one-step print two-sided.
Flexible printing machine for above-mentioned 3 types, this uses the flexible plate printing element of novel employing modularized design, print head wallboard 13, printing element wallboard 14, anilox roll 15, guidance panel 16, water cooled rolls belt pulley 17, gap bridge belt pulley 18, roller drive motors belt pulley 19, anilox roll belt pulley 20, roller platen belt pulley 21, shaft coupling 22, regulating wheel 23, roller platen 1, roller 2, roller platen servomotor 3, roller servomotor 4, between water cooled rolls 7, by connecting pin for positioning, connect respectively, thereby make whole flexible plate printing element form a whole module, thereby can adapt to respectively stacked, the combination of satellite-type and set type three class flexible printing machines, make range of application extremely wide.
When in use, this programme adopts set type modularized design, and whole printing element seat can copy completely; Printing element seat interconnects by connecting pin for positioning each other; Roller 2, roller platen 1 adopt respectively roller servomotor 4 and roller platen servomotor 3 to drive; Fast reaction while being conducive to print chromatography like this; Roller servomotor 4, by gear drive, is applied in roller 2 through one-level gear graduation; Roller platen 1 is connected to roller platen servomotor 3 by shaft coupling 22; Roller platen 1 passes through belt pulley roller platen belt pulley 21, gap bridge belt pulley 18, water cooled rolls belt pulley 17 connection for transmissions with water cooled rolls 7; Guarantee that roller platen 1 is consistent with water cooled rolls 7 linear resonance surface velocities; Anilox roll 15 is fixed on ink cartridge assemblies 5; Ink cartridge assemblies 5 adopts enclosed type ink wiping boxes, and whole ink cartridge assemblies 5 is drawer-type structures movably; Anilox roll 15 is connected to drive disk assembly by rubber spline housing; Whole ink cartridge assemblies 5 can move forward and backward under the effect of cylinder, thereby realizes the combined pressure state between anilox roll 15 and roller 2; Before printing, by rule tool (a kind of frock measurer), according to the size of required roller, select the rule tool of corresponding size; Carry out precompression adjustment; After adjusting, roller 2 is installed, can complete.
Therefore, generally speaking the utility model has following remarkable advantage:
1, this printing element adopts modularized design, and frame for movement is simple, easy to operate and operation is very stable;
2, the printing machine being comprised of this printing element, has abandoned traditional mechanical axis transmission, adopts bielectron axle to control, alignment sooner, more accurate;
3, adopt the design of drawer type print cartridge, change one group of anilox roll and print cartridge only approximately 15 seconds consuming time, the fast and convenient operating efficiency that greatly improved; Be used for adopting drawer type design, can under line, prepare new work, so also from another aspect, promoted the effective time;
4, new printing element can be realized and the not quick conversion of the technique such as silk screen, cold wave gold, the golden even offset printing of blanching fast;
5, adopt super large impression cylinder and water cooled rolls design, greatly improved the effective control area of stock tension force, not only can be common and ground paper open series products, also can easily print the film series products that is as thin as 12 micron thickness;
6, according to different drying modes, there is multiple paper feed route selection, more have ultrashort paper feed Path selection, saved printable fabric;
7, use rule, squeegee pressure just completed before machine does not start, and after start, without squeegee pressure is adjusted again, saved time, and saved material;
8, adopt double servo-mechanism, impression cylinder and plate cylinder are driven respectively by servo motor independently, and the adjusting of printing registration can not have influence on the tension force of material, and alignment precision and efficiency improve greatly, can easily realize the alignment of ultra-thin series products simultaneously.
The above-mentioned description to embodiment is can understand and use the utility model for ease of those skilled in the art.Person skilled in the art obviously can easily make various modifications to these embodiment, and General Principle described herein is applied in other embodiment and needn't passes through performing creative labour.Therefore, the utility model is not limited to above-described embodiment, and those skilled in the art are according to announcement of the present utility model, and not departing from the improvement that the utility model category makes and revise all should be within protection domain of the present utility model.
Claims (6)
- One kind can fast driving flexible plate printing element, comprise roller platen and roller, it is characterized in that, also comprise roller platen servomotor, roller servomotor and ink cartridge assemblies, described roller platen is by roller platen driven by servomotor, and described roller is by roller driven by servomotor; Described ink cartridge assemblies comprises drawout chassis, support and print cartridge, and described print cartridge is arranged on drawout chassis by support, and described drawout chassis comprises pull bar and pulley, and described drawout chassis is realized pull by pull bar, slide rail and pulley and moved.
- 2. a kind of flexible plate printing element that can fast driving according to claim 1, is characterized in that: described print cartridge is enclosed type ink wiping box.
- 3. a kind of flexible plate printing element that can fast driving according to claim 1, is characterized in that: also comprise water cooled rolls, the width of described roller platen is 16 inches, and the width of described water cooled rolls is 20 inches.
- 4. according to a kind of flexible plate printing element that can fast driving one of claims 1 to 3 Suo Shu, it is characterized in that: described roller is arranged on V-arrangement roller seat, described roller latches on V-arrangement roller seat, the lower end of described V-arrangement first side and Second Edge is flexibly connected by rotating shaft, and the upper end of described V-arrangement first side and Second Edge arranges respectively pressure micro-adjusting mechanism.
- 5. a kind of flexible plate printing element that can fast driving according to claim 4, is characterized in that: described pressure micro-adjusting mechanism comprises knob, and described micro-adjusting mechanism is realized trimming movement by knob.
- 6. a kind of flexible plate printing element that can fast driving according to claim 5, it is characterized in that, also comprise print head wallboard, printing element wallboard, anilox roll, guidance panel, water cooled rolls belt pulley, gap bridge belt pulley, roller drive motors belt pulley, anilox roll belt pulley, roller platen belt pulley, shaft coupling and regulating wheel, described print head wallboard, printing element wallboard, anilox roll, guidance panel, water cooled rolls belt pulley, gap bridge belt pulley, roller drive motors belt pulley, anilox roll belt pulley, roller platen belt pulley, shaft coupling, regulating wheel, roller platen, roller, roller platen servomotor, roller servomotor, roller platen, between water cooled rolls, by connecting pin for positioning, connect respectively.
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CN201320860895.7U CN203864156U (en) | 2013-12-24 | 2013-12-24 | Flexography unit capable of being driven quickly |
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CN201320860895.7U CN203864156U (en) | 2013-12-24 | 2013-12-24 | Flexography unit capable of being driven quickly |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104723657A (en) * | 2013-12-24 | 2015-06-24 | 上海艾骏机械有限公司 | Flexographic printing unit capable of being driven quickly |
CN105291556A (en) * | 2015-11-25 | 2016-02-03 | 高斯图文印刷系统(中国)有限公司 | Driving system of diameter-variable cylinder printing press |
-
2013
- 2013-12-24 CN CN201320860895.7U patent/CN203864156U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104723657A (en) * | 2013-12-24 | 2015-06-24 | 上海艾骏机械有限公司 | Flexographic printing unit capable of being driven quickly |
CN105291556A (en) * | 2015-11-25 | 2016-02-03 | 高斯图文印刷系统(中国)有限公司 | Driving system of diameter-variable cylinder printing press |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141008 |