CN203863166U - Intelligent planet tracking type liquid spraying and gas absorbing synchronous device for electrochemical machining of curved surface - Google Patents
Intelligent planet tracking type liquid spraying and gas absorbing synchronous device for electrochemical machining of curved surface Download PDFInfo
- Publication number
- CN203863166U CN203863166U CN201420264022.4U CN201420264022U CN203863166U CN 203863166 U CN203863166 U CN 203863166U CN 201420264022 U CN201420264022 U CN 201420264022U CN 203863166 U CN203863166 U CN 203863166U
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- joint
- axis
- hydrojet
- valve body
- main valve
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Abstract
The utility model discloses an intelligent planet tracking type liquid spraying and gas absorbing synchronous device for electrochemical machining of a curved surface. The device comprises a Z-axis servo motor, a connecting rod, an X-axis servo motor, a main valve body, a connector, an intermediate connecting pipe, a spraying head, a horn mouth gas blowing hood, a visual sensor, a liquid inlet pipe connector and a control system. The main valve body is in transmission connection with an output shaft of the Z-axis servo motor through the connecting rod, an output shaft of the X-axis servo motor penetrates through the main valve body and is in transmission connected with the connector, the connector is connected with the spraying head through the intermediate connecting pipe, the visual sensor is arranged at the front end of the spraying head, ventilation holes are formed in the periphery of the spraying head, the horn mouth gas blowing hood is arranged outside the ventilation holes, the liquid inlet pipe connector and a gas outlet pipe connector are both arranged on the main valve body, and the control system is respectively connected with the visual sensor, the Z-axis servo motor and the X-axis servo motor. The device can spray liquid simultaneously with a diamond die head, and can absorb machining waste gas.
Description
Technical field
The utility model relates to environmental protection electrolytic abrasive polishing technical field, is specifically related to the synchronous hydrojet of a kind of energy and air-breathing device.
Background technology
Existing employing Hardmetal materials is manufactured narrow curve mold, generally adopts after electric spark manually abrasive machine to drive diamond grinding head to carry out grinding and polishing, because of narrow space, difficulty of processing is large, and the accuracy of manufacture is low, and surface roughness value is large, uniformity is poor, can not meet the demands.
There is not cutting force in Electrolyzed Processing, finished surface noresidue and distortion, utilize electrolysis principle, die surface sprays acid solution, at the bistrique negative pole that switches on power, die end is connected anodal, and die surface oxidation forms one deck passivating film, this layer of passivation mask hinders dissolving metal and removes, under the effect of the diamond grinding head of High Rotation Speed, the some passivating film of the rough and uneven in surface surperficial projection of mould is ground removal, exposes new metal and is removed by electrolysis, so hocket, can realize electrolytic polishing polishing.
Electrolytic polishing polishing curved surface has good application prospect in mould manufacture, but also has a large difficult point to need to break through, and carbide alloy Electrolyzed Processing has CO, NO
2, H
2air scavenge, environment is had and polluted and danger, make Electrolyzed Processing application limited all the time, must environmental protection " zero " discharge, need to effectively collect emission gases, its solution is as far as possible effectively to spray acid solution, reduces gas generating amount and synchronous tracking absorption processing in guaranteeing electrolytic efficiency, forms recycling and circulates benignly.
Summary of the invention
The purpose of this utility model is the defect existing in prior art in order to solve, and provides the one can be with the synchronous hydrojet of diamond die head, and absorbs the device of processing waste gas.
In order to achieve the above object, the utility model provides a kind of intelligent curved surface Electrolyzed Processing planet to follow the tracks of synchronous hydrojet and getter device, comprises that Z axis servomotor, connecting rod, X-axis servomotor, main valve body, joint, intermediate connection tube, shower nozzle, horn mouth scrape gas hood, vision sensor, feed tube joint and control system; The output shaft of Z axis servomotor and X-axis servomotor is perpendicular; Connecting rod is connected with the transmission of Z axis servomotor output shaft; Main valve body is connected with connecting rod; X-axis servomotor output shaft is connected with joint transmission through main valve body; Joint is connected with shower nozzle by intermediate connection tube; Vision sensor is located at shower nozzle front end; Shower nozzle periphery is provided with passage, and horn mouth is scraped gas hood and is located at passage outside; Feed tube joint and escape pipe joint are all located on main valve body; Vision sensor is connected with control system; Control system is connected with Z axis servomotor, X-axis servomotor respectively; In joint and intermediate connection tube, be equipped with hydrojet passage and air intake passage; The passage of shower nozzle periphery is connected by the air intake passage of intermediate connection tube and joint and the escape pipe joint of main valve body respectively; The feed tube joint of main valve body is connected with shower nozzle by the hydrojet passage of joint and intermediate connection tube respectively.
Further improvement of the utility model is: this hydrojet and getter device also comprise Z axis connecting axle, gear, planet follower fixed mount, X-axis connecting axle, around X-axis fixed cover; Z axis connecting axle one end is connected with Z axis servomotor output shaft, and gear is placed on the Z axis connecting axle other end; Connecting rod is fixedly linked by planet follower fixed mount and Z axis connecting axle; Main valve body is by being connected with connecting rod around X-axis fixed cover; X-axis connecting axle one end is connected with X-axis servomotor output shaft, and the other end is successively through being connected with joint around X-axis fixed cover, main valve body.
Above-mentioned hydrojet and getter device also comprise give vent to anger tube connector and the sebific duct of giving vent to anger; Escape pipe joint is connected with the sebific duct of giving vent to anger by the tube connector of giving vent to anger.
The utility model hydrojet and getter device also comprise feed liquor sebific duct and feed liquor tube connector; Feed tube joint is connected with feed liquor sebific duct by feed liquor tube connector.
Wherein, the hydrojet passage of intermediate connection tube, joint and air intake passage two ends are respectively equipped with sealing ring.Feed tube joint and escape pipe joint two ends are respectively equipped with sealing ring.
The utility model has the following advantages compared to existing technology: the utility model hydrojet and getter device utilize vision sensor to follow the tracks of diamond grinding head and die curve grinding points, control driven by servomotor shower nozzle and follow the tracks of grinding points around Z axis, X-axis respectively, can effectively realize the synchronous tracking to grinding.The utility model utilizes the passage of diamond grinding head periphery and the horn mouth of front end setting to scrape gas hood simultaneously, and the waste gas that Electrolyzed Processing is formed is collected, and is respectively equipped with gas, liquid two passes, thereby realizes synchronous hydrojet and air-breathing in single unit system.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model intelligence curved surface Electrolyzed Processing planet while following the tracks of synchronous hydrojet and getter device for electrolytic polishing;
Fig. 2 is the partial enlarged drawing that in Fig. 1, hydrojet and getter device swing around Z axis;
Fig. 3 is the partial enlarged drawing that in Fig. 1, hydrojet and getter device swing around X-axis;
Fig. 4 is the structural representation of hydrojet and air intake passage in main valve body in Fig. 3.
In figure, 1-Digit Control Machine Tool, 4-blind rivet, 5-chuck toolholder body, 6-Z axle servomotor, 7-shaft coupling, 8-needle bearing, 9-bearing, 10-bearing, 11-nut, 12-Z axle connecting axle, 13-planet follower fixed mount, 14-key, 15-gear, 16-nut, 17-Z axle servomotor, 18-shaft coupling, 19-X axle connecting axle, 20-screw, 21-is around X-axis fixed cover, 22-bearing, the 23-sebific duct of giving vent to anger, the 24-tube connector of giving vent to anger, 25-clamp nut, 26-sealing ring, 27-escape pipe joint, 28-sealing ring, 29-main valve body, 30-seal, 31-right end cap, 32-nut, 33-seal, 34-seal, 35-seal, 36-left end cap, 37-bearing, 38-feed liquor sebific duct, 39-feed liquor tube connector, 40-clamp nut, 41-sealing ring, 42-feed tube joint, 43-sealing ring, 44-sealing ring, 45-joint, 46-sealing ring, 47-intermediate connection tube, 48-sealing ring, 49-shower nozzle, 50-horn mouth is scraped gas hood, 51-vision sensor, 52-mould, 53-diamond grinding head, 54-clamp nut, 55-spring clip, 56-insulated openings cutting ferrule, 57-conducting sphere, 59-conductive filament, 60-insulation is stifled, 62-power supply, the outer fixed cover of 64-, 66-insulation is stifled, 67-external insulation ring, 69-insulation is stifled, 70-insulation is stifled, 71-conducting sphere, the outer conducting ring of 72-, 73-conducting sphere, conduction semi-ring in 74-, dead ring in 75-, 76-conducting sphere, 79-sealing ring, 80-sealing ring, 81-sealing ring, 82-connecting rod, 83-screw.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is elaborated.
Structural representation while being illustrated in figure 1 the utility model hydrojet and getter device for electrolytic polishing, this electrolytic polishing adopts the integral type insulation numerical control electrolytic abrasive polishing chuck (patent of invention that concrete structure is CN103465078A referring to publication number) being arranged on Digit Control Machine Tool 1, mainly by chuck toolholder body 5, needle bearing 8, insulation stifled 60, 66, external insulation ring 67, interior dead ring 75, outer conducting ring 72, the right semi-ring 74 of interior conduction, conducting sphere 57, 71, 73, 76, outer fixed cover 64, insulation stifled 69, 70, conductive filament 59, spring clip 55, clamp nut 54, diamond grinding head 53, insulated openings cutting ferrule 56, blind rivet 4, mould 52, power supply 62 forms, its operation principle is that the interior conduction of the outer conducting ring 72-conducting sphere 73-of the negative pole connection conducting sphere 71-semi-ring 74-conducting sphere 76-conducting sphere 57-of power supply 62 connects bistrique 53, and power supply 62 positive poles connect mould 52, realize the condition that bistrique connects power cathode and mould and connect positive source electrolysis, in acid solution, realize electrolytic polishing.
In conjunction with Fig. 2 and Fig. 3, the utility model intelligence curved surface Electrolyzed Processing planet is followed the tracks of synchronous hydrojet and getter device mainly by control system, planet follower fixed mount 13, Z axis servomotor 6, shaft coupling 7, bearing 8, 9, 10, nut 11, Z axis connecting axle 12, key 14, gear 15, nut 16, X-axis servomotor 17, shaft coupling 18, X-axis connecting axle 19, screw 20, around X-axis fixed cover 21, bearing 22, the sebific duct 23 of giving vent to anger, the tube connector 24 of giving vent to anger, clamp nut 25, sealing ring 26, escape pipe joint 27, sealing ring 28, main valve body 29, sealing ring 30, 33, 34, 35, right end cap 31, nut 32, left end cap 36, bearing 37, screw 83, feed liquor sebific duct 38, feed liquor tube connector 39, clamp nut 40, sealing ring 41, feed tube joint 42, sealing ring 43, for the sealing ring 44 that prevents that gas-liquid from communicating, 79, 46, 80, 48, 81, joint 45, intermediate connection tube 47, shower nozzle 49, horn mouth is scraped gas hood 50, vision sensor 51 forms.
Z axis servomotor 6 is located on Digit Control Machine Tool 1, and is connected with 12 transmissions of Z axis connecting axle by shaft coupling 7.Z axis connecting axle 12 is connected with planet follower fixed mount 13 by key 14, and lower end cover has gear 15, and fixing by nut 16.Connecting rod 82 one end are fixedly linked by nut 11 and planet follower fixed mount 13, the other end by screw 20 be fixedly linked around X-axis fixed cover 21.X-axis servomotor is connected with the 19 one end transmissions of X-axis connecting axle by shaft coupling 18, and X-axis connecting axle 19 other ends are successively through being connected with joint 45 around X-axis fixed cover 21, main valve body 29.Joint 45 is connected with shower nozzle 49 by intermediate connection tube 47.Vision sensor 51 is located at shower nozzle 49 front ends.Shower nozzle 49 peripheries are provided with some passages, and horn mouth is scraped gas hood 50 and is located at passage outside.Main valve body 29 is connected with the sebific duct 23 of giving vent to anger by escape pipe joint 27, the tube connector 24 of giving vent to anger successively.Feed liquor sebific duct 38 is connected with theme valve 29 by feed liquor tube connector 39, feed tube joint 42 successively.
Vision sensor 51 is followed the tracks of diamond grinding head 53 and mould 52 curve surface grinding points, keep with the distance of grinding points with ajust angle, feedback vision tracking signal is to control system, controlling Z axis servomotor 6 driven wheels 15 rotates around outer fixed cover 64, realize shower nozzle 49 and follow the tracks of grinding points around Z axis (axis direction of outer fixed cover 64), control X-axis servomotor 17 simultaneously and drive main valve body 29 to rotate around X-axis, realize shower nozzle and follow the tracks of grinding points around X-axis, follow the tracks of thereby realize intelligent two-axle interlocking.
Joint 45 and intermediate connection tube 47 centers are equipped with hydrojet passage, are connected with shower nozzle 49.Joint 45 1 sides are provided with air intake passage, and intermediate connection tube 47 is provided with annular air intake passage along all sides, and the air intake passage of joint 45 is connected with the passage of shower nozzle 49 peripheries by the annular air intake passage of intermediate connection tube 47 peripheries.In conjunction with Fig. 4, hydrojet enters from the m mouth of main valve body 29, by interconnection n, l to end face circular passage c, in the sealed groove b of end face circular passage c, seal 30,33 leans on screw 83 fit sealings by right end cap 31, liquid arrives main valve body outlet d at another interconnection k, the j of circular passage, the hydrojet passage of process joint 45, intermediate connection tube 47, to shower nozzle 49, sprays liquid again.Gas is scraped in the passage that gas hood 50 enters shower nozzle 49 circumference uniform distributions through horn mouth, through intermediate connection tube 47, joint 45 to main valve body air flue h, arrive end face cannelure f through transverse air channel h, in the sealed groove e of end face cannelure f, seal 34,35 is sealed by screw fastening by left end cap 36, and gas arrives main valve body outlet a and collected by negative pressure gas tank at another interconnection g of circular passage.Sealing ring 44 and 79 prevents that gas-liquid from communicating, and sealing ring 46 and 80 prevents that gas-liquid from communicating, and sealing ring 48 and 81 prevents that gas-liquid from communicating.
Claims (6)
1. intelligent curved surface Electrolyzed Processing planet is followed the tracks of synchronous hydrojet and a getter device, it is characterized in that: described hydrojet and getter device comprise that Z axis servomotor, connecting rod, X-axis servomotor, main valve body, joint, intermediate connection tube, shower nozzle, horn mouth scrape gas hood, vision sensor, feed tube joint and control system; The output shaft of described Z axis servomotor and X-axis servomotor is perpendicular; Described connecting rod is connected with the transmission of Z axis servomotor output shaft; Described main valve body is connected with connecting rod; Described X-axis servomotor output shaft is connected with joint transmission through described main valve body; Described joint is connected with shower nozzle by intermediate connection tube; Described vision sensor is located at described shower nozzle front end; Described shower nozzle periphery is provided with passage, and described horn mouth is scraped gas hood and is located at passage outside; Described feed tube joint and escape pipe joint are all located on described main valve body; Described vision sensor is connected with control system; Described control system is connected with Z axis servomotor, X-axis servomotor respectively; In described joint and intermediate connection tube, be equipped with hydrojet passage and air intake passage; The passage of described shower nozzle periphery is connected by the air intake passage of intermediate connection tube and joint and the escape pipe joint of main valve body respectively; The feed tube joint of described main valve body is connected with shower nozzle by the hydrojet passage of joint and intermediate connection tube respectively.
2. hydrojet according to claim 1 and getter device, is characterized in that: described hydrojet and getter device also comprise Z axis connecting axle, gear, planet follower fixed mount, X-axis connecting axle, around X-axis fixed cover; Described Z axis connecting axle one end is connected with Z axis servomotor output shaft, and described gear is placed on the Z axis connecting axle other end; Described connecting rod is fixedly linked by planet follower fixed mount and Z axis connecting axle; Described main valve body is connected with connecting rod around X-axis fixed cover by described; Described X-axis connecting axle one end is connected with X-axis servomotor output shaft, and the other end is successively through being connected with described joint around X-axis fixed cover, main valve body.
3. hydrojet according to claim 1 and getter device, is characterized in that: described hydrojet and getter device also comprise give vent to anger tube connector and the sebific duct of giving vent to anger; Described escape pipe joint is connected with the sebific duct of giving vent to anger by the tube connector of giving vent to anger.
4. hydrojet according to claim 1 and getter device, is characterized in that: described hydrojet and getter device also comprise feed liquor sebific duct and feed liquor tube connector; Described feed tube joint is connected with feed liquor sebific duct by feed liquor tube connector.
5. hydrojet according to claim 1 and getter device, is characterized in that: hydrojet passage and the air intake passage two ends of described intermediate connection tube, joint are respectively equipped with sealing ring.
6. hydrojet according to claim 5 and getter device, is characterized in that: described feed tube joint and escape pipe joint two ends are respectively equipped with sealing ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420264022.4U CN203863166U (en) | 2014-05-22 | 2014-05-22 | Intelligent planet tracking type liquid spraying and gas absorbing synchronous device for electrochemical machining of curved surface |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420264022.4U CN203863166U (en) | 2014-05-22 | 2014-05-22 | Intelligent planet tracking type liquid spraying and gas absorbing synchronous device for electrochemical machining of curved surface |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203863166U true CN203863166U (en) | 2014-10-08 |
Family
ID=51644156
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420264022.4U Withdrawn - After Issue CN203863166U (en) | 2014-05-22 | 2014-05-22 | Intelligent planet tracking type liquid spraying and gas absorbing synchronous device for electrochemical machining of curved surface |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203863166U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103962663A (en) * | 2014-05-22 | 2014-08-06 | 南京工业职业技术学院 | Intelligent planet-tracking synchronous liquid spraying and gas absorbing device for curved surface electrolytic machining |
| CN111496332A (en) * | 2020-05-11 | 2020-08-07 | 深圳创源航天科技有限公司 | Arc discharge internal and external liquid flushing knife handle device and machining equipment |
-
2014
- 2014-05-22 CN CN201420264022.4U patent/CN203863166U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103962663A (en) * | 2014-05-22 | 2014-08-06 | 南京工业职业技术学院 | Intelligent planet-tracking synchronous liquid spraying and gas absorbing device for curved surface electrolytic machining |
| CN103962663B (en) * | 2014-05-22 | 2016-05-11 | 南京工业职业技术学院 | A kind of intelligent curved surface Electrolyzed Processing planet is followed the tracks of synchronous hydrojet and getter device |
| CN111496332A (en) * | 2020-05-11 | 2020-08-07 | 深圳创源航天科技有限公司 | Arc discharge internal and external liquid flushing knife handle device and machining equipment |
| CN111496332B (en) * | 2020-05-11 | 2021-06-18 | 深圳创源航天科技有限公司 | Arc discharge internal and external liquid flushing knife handle device and machining equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141008 Effective date of abandoning: 20160511 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |