CN203862549U - Corn germ and bran impurity separation device - Google Patents
Corn germ and bran impurity separation device Download PDFInfo
- Publication number
- CN203862549U CN203862549U CN201420210299.9U CN201420210299U CN203862549U CN 203862549 U CN203862549 U CN 203862549U CN 201420210299 U CN201420210299 U CN 201420210299U CN 203862549 U CN203862549 U CN 203862549U
- Authority
- CN
- China
- Prior art keywords
- skin
- assorted
- blanking device
- plumule
- sorter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 240000008042 Zea mays Species 0.000 title claims abstract description 46
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 46
- 238000000926 separation method Methods 0.000 title abstract description 12
- 239000012535 impurity Substances 0.000 title abstract description 11
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title abstract 7
- 235000005822 corn Nutrition 0.000 title abstract 7
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 claims description 39
- 235000009973 maize Nutrition 0.000 claims description 39
- 239000000463 material Substances 0.000 claims description 19
- 238000002386 leaching Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 235000013305 food Nutrition 0.000 abstract description 2
- 244000052616 bacterial pathogen Species 0.000 abstract 2
- 238000005299 abrasion Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 abstract 1
- 239000004519 grease Substances 0.000 description 7
- 239000003921 oil Substances 0.000 description 5
- 239000010779 crude oil Substances 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000010025 steaming Methods 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 241000233805 Phoenix Species 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 230000002354 daily effect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
Landscapes
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The utility model belongs to the field of food processing machines and particularly relates to a corn germ and bran impurity separation device. The corn germ and bran impurity separation device is characterized by comprising a feed scraper blade, a storage tank, a discharger I, a discharger II, a germ classifier, a bran impurity settling chamber, a bran impurity discharger, a bran impurity conveyor, a draught fan, a crusher and an air hose. By use of the corn germ and bran impurity separation device, the corn germ and bran impurity separation effect is remarkable, bran impurity content of corn germs is averagely 25% before the separation process and is reduced to be below 5% after the separation process, bran impurities separated from the corn germs are directly mixed with pre-pressed cake for leaching, and power consumption, steam consumption and equipment abrasion in the pre-pressing process are reduced.
Description
Technical field
The utility model belongs to food processing machinery field, is specifically related to the assorted separator of skin in a kind of maize germ.
Background technology
Maize germ liquefaction, is generally that pre-squeezer squeezes 70% grease, then by leaching the grease that extracts nearly 30%.By the oil-containing of the pure grain of maize germ is detected, at maize germ moisture, do not surpass on 8% basis, oil-containing is all more than 50%; The maize germ moisture of grease factory processing is generally 5～8%, and oil-containing is 35～45%, and the assorted content of skin is 25% left and right.If the skin in removal maize germ is assorted, can lose the grease of skin in assorted, crude oil yield is affected, and because of maize germ and skin, mixes and produces when separated at starch, and by extrusion dehydration, heating, drying, speckles with nearly 10% grease during skin is assorted.
Current maize germ liquefaction, first maize germ passes through rotary screen or vibratory sieve, filters out the bulk impurity of caking, and through tooth rod formula crusher in crushing, softening, strip plate, steaming are fried, squeeze fuel-displaced, still specialty without the assorted separator of skin.Its shortcoming is that germ particles is substantially similar to the assorted physical size of skin, can not the skin in maize germ is assorted separated with plant equipment rotary screen or vibratory sieve, cause the increase of power consumption, steam consumption and the equipment attrition of Yu Zha workshop section.Therefore need to design a kind of assorted separator of maize peel of special use.
Summary of the invention
In order to solve above-mentioned technical problem, the utility model provides a kind of simple structure, small investment, good separating effect, and without dust emission, a kind of maize germ skin of environmentally safe separator of mixing.
The assorted separator of maize germ skin of the present utility model is to solve above technical problem by following technical scheme:
The assorted separator of skin in maize germ, this device comprises charging scraper plate, material stock tank, blanking device I and blanking device II, plumule sorter, the assorted expansion chamber of skin, the assorted blanking device of skin, the assorted conveyer of skin, blower fan, disintegrating machine, airduct; Charging scraper plate below is connected with material stock tank, material stock tank below is blanking device I, and blanking device I below is plumule sorter, and a side of plumule sorter is connected with the assorted expansion chamber of skin, the below of the assorted expansion chamber of skin is the assorted blanking device of skin, and the below of the assorted blanking chamber of skin is the assorted conveyer of skin;
The opposite side of plumule sorter is connected with airduct, and blower fan is arranged in airduct, and the other end of this airduct leads to the assorted expansion chamber of skin;
The below of plumule sorter is connected with blanking device II, and blanking device II below is disintegrating machine.
The junction of the assorted expansion chamber of skin and plumule sorter is positioned at the centre position of plumule sorter.
Between material stock tank and blanking device I, be bolted.
Blower fan is axial flow blower.
Between the assorted blanking device II of plumule sorter and skin, be bolted.
Disintegrating machine is toothed roll crusher.
Conveyer is drag conveyor.
Airduct is positioned at 1/2 At The Height of plumule sorter.
Above-mentioned conveyer is drag conveyor, with respect to drag conveyor, easily produces dust during conveying worm work; Therefore, in the utility model, adopt drag conveyor.
Maize germ enters material stock tank by charging scraper plate, through blanking device I, fall into uniformly plumule sorter, when maize germ is flowed through the distinguished and admirable gas-bearing formation of axial flow blower, main heavy phase material maize germ particle falls, through blanking device II, enter crusher in crushing, by softening, strip plate, steaming stir-fry, pre-squeezing, pre-pressed cake, arrive and leach.The material skin of light phase is mixed and is sent into expansion chamber separation with air-flow, through the assorted blanking device of skin, the assorted conveyer of skin, enters pre-pressed cake scraper plate, after mixing, enters to leach with pre-pressed cake.
This device adopts inner air circulation circulation, without dust, produce, do not need dedusting without outer drain facility, environmentally safe, Main Function is that the skin in maize germ is assorted separated with germ particles, because the assorted oil-containing of skin is in 10% left and right, thickness is generally less than 0.1mm, and separated skin is mixed and put forward into leaching the device efficiency that oil can improve pre-squeezing workshop, reduces labour intensity, reduce power consumption, steam consumption and the equipment attrition of Yu Zha workshop section.
The beneficial effects of the utility model are, adopt the maize germ skin of the present utility model separator of mixing, use this equipment to make the assorted separating effect of maize germ and skin remarkable, in maize germ, the assorted content of skin is by unsegregated average 25%, and the assorted content of skin after separation is reduced to below 5%.And make that isolated skin is assorted is directly mixed into leaching with pre-pressed cake, and reduce the power consumption of Liao Yuzha workshop section, steam consumption and equipment attrition, saving energy consumption is about 15 %.
Accompanying drawing explanation
Fig. 1 is the structural representation of separator embodiment 1 of the present utility model;
Fig. 2 is the top view of Fig. 1;
In figure: 1-charging scraper plate, 2-material stock tank, 3-blanking device I, 4-plumule sorter, the 5-skin expansion chamber of mixing, the 6-skin blanking device of mixing, the 7-skin conveyer of mixing, 8-axial flow blower, 9-blanking device II, 10-disintegrating machine, 11-airduct.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is further described, so that those skilled in the art more understands the utility model, but with this, does not limit the utility model.
Embodiment 1
The assorted separator of skin in maize germ, this device comprises charging scraper plate 1, material stock tank 2, blanking device I 3 and blanking device II 9, plumule sorter 4, the assorted expansion chamber 5 of skin, the assorted blanking device 6 of skin, the assorted conveyer 7 of skin, axial flow blower 8, toothed roll crusher 10, airduct 11; Charging scraper plate 1 below is connected with material stock tank 2, material stock tank 2 belows are blanking device I 3, blanking device I 3 belows are plumule sorters 4, one side of plumule sorter 4 is connected with the assorted expansion chamber 5 of skin, the below of the assorted expansion chamber 5 of skin is the assorted blanking devices 6 of skin, the below of the assorted blanking chamber of skin is the assorted conveyer 7 of skin, and this conveyer is drag conveyor;
The opposite side of plumule sorter 4 is connected with airduct 11, and axial flow blower 8 is arranged in airduct 11, and the other end of this airduct 11 leads to the assorted expansion chamber 5 of skin;
The below of plumule sorter 4 is connected with blanking device II 9, and blanking device II 9 belows are toothed roll crushers 10.
The junction of the assorted expansion chamber 5 of skin and plumule sorter 4 is positioned at the centre position of plumule sorter 4.
Between material stock tank 2 and blanking device I 3, be bolted.
Between assorted blanking device 6 II of plumule sorter 4 and skin, be bolted.
Airduct 11 is positioned at 1/2 At The Height of plumule sorter 4.
The utility model adopts drag conveyor, with respect to drag conveyor, easily produces dust during conveying worm work; Therefore, in the utility model, adopt drag conveyor.
Maize germ enters material stock tank 2 by charging scraper plate 1, through blanking device I 3, fall into uniformly plumule sorter 4, when maize germ is flowed through the distinguished and admirable gas-bearing formation of axial flow blower 8, main heavy phase material maize germ particle falls, through blanking device II 9, enter disintegrating machine 10 fragmentations, by softening, strip plate, steaming stir-fry, pre-squeezing, pre-pressed cake, arrive and leach.The material skin of light phase is mixed and is sent into expansion chamber separation with air-flow, through the assorted blanking device 6 of skin, the assorted conveyer 7 of skin, enters pre-pressed cake scraper plate, after mixing, enters to leach with pre-pressed cake.
Economic and Efficiency Analysis
The assorted separator of skin is applied to maize germ grease and produces, skin in maize germ is assorted by after this device separation, the assorted content of skin in maize germ is reduced to below 5% by 25%, and existing grease factory's day processing maize germ is at 900T, and the assorted amount of isolated skin is 900T * (25%-5%)=180T; With every pre-squeezer, have a daily output of 45T, reduce the power consumption of 4 pre-squeezers every day, steam consumption, reduces the accessory use amount of annual 3 pre-squeezer maintain and replaces.
Newly added equipment power: axial flow blower 85.5kw/H, closes phoenix blanking device 7.5kw/H, the skin conveyer 711kw/H that mixes;
Power consumption calculates: pre-squeezer power of motor (45kw/H * 80% efficiency * 4-newly added equipment power consumption 24KW/H * 80% efficiency) * 24H=2995KW/D; By monthly producing 28 days, the moon can reduce by 8.4 ten thousand kw power consumptions.
Pre-squeezer appliance expense is calculated: keep in repair every year 8.4 ten thousand yuan of appliances of 7000 yuan * 4 of 3 times * expenses=reduce every year.
Steam consumption: plumule goes out rate 40%, processing T crude oil steam consumption is 1T;
(germ crude oil goes out the assorted crude oil of rate 40%-skin and goes out rate 10%) assorted 180T * steam 1T=54T/D steam of * skin is used
By monthly producing 28 days, the moon can reduce 1512T steam consumption.
In maize germ, the assorted content of skin is by unsegregated average 25%, and the assorted content of skin after separation is reduced to below 5%.And make that isolated skin is assorted is directly mixed into leaching with pre-pressed cake, and reduce the power consumption of Liao Yuzha workshop section, steam consumption and equipment attrition, saving energy consumption is about 15 %.
Claims (8)
1. the assorted separator of the skin in maize germ, is characterized in that, described device comprises charging scraper plate, material stock tank, blanking device I and blanking device II, plumule sorter, the assorted expansion chamber of skin, the assorted blanking device of skin, the assorted conveyer of skin, blower fan, disintegrating machine, airduct; Described charging scraper plate below is connected with material stock tank, described material stock tank below is blanking device I, blanking device I below is plumule sorter, one side of described plumule sorter is connected with the assorted expansion chamber of skin, the below of the described assorted expansion chamber of skin is the assorted blanking device of skin, and the below of the described assorted blanking chamber of skin is the assorted conveyer of skin;
The opposite side of described plumule sorter is connected with airduct, and described blower fan is arranged in airduct, and the other end of this airduct leads to the assorted expansion chamber of skin;
The below of described plumule sorter is connected with blanking device II, and blanking device II below is disintegrating machine.
2. the assorted separator of the skin in maize germ as claimed in claim 1, is characterized in that, the junction of the assorted expansion chamber of described skin and plumule sorter is positioned at the centre position of plumule sorter.
3. the assorted separator of the skin in maize germ as claimed in claim 1, is characterized in that, between described material stock tank and blanking device I, is bolted.
4. the assorted separator of the skin in maize germ as claimed in claim 1, is characterized in that, described blower fan is axial flow blower.
5. the assorted separator of the skin in maize germ as claimed in claim 1, is characterized in that, between the assorted blanking device II of described plumule sorter and skin, is bolted.
6. the assorted separator of the skin in maize germ as claimed in claim 1, is characterized in that, described disintegrating machine is toothed roll crusher.
7. the assorted separator of the skin in maize germ as claimed in claim 1, is characterized in that, described conveyer is drag conveyor.
8. the assorted separator of the skin in maize germ as claimed in claim 1, is characterized in that, described airduct is positioned at 1/2 At The Height of plumule sorter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420210299.9U CN203862549U (en) | 2014-04-28 | 2014-04-28 | Corn germ and bran impurity separation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420210299.9U CN203862549U (en) | 2014-04-28 | 2014-04-28 | Corn germ and bran impurity separation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203862549U true CN203862549U (en) | 2014-10-08 |
Family
ID=51643539
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420210299.9U Expired - Lifetime CN203862549U (en) | 2014-04-28 | 2014-04-28 | Corn germ and bran impurity separation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203862549U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104001667A (en) * | 2014-04-28 | 2014-08-27 | 山东西王食品有限公司 | Separating device for skin and impurities in corn germs |
-
2014
- 2014-04-28 CN CN201420210299.9U patent/CN203862549U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104001667A (en) * | 2014-04-28 | 2014-08-27 | 山东西王食品有限公司 | Separating device for skin and impurities in corn germs |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20141008 |