CN203853719U - Air filter welding clamp - Google Patents
Air filter welding clamp Download PDFInfo
- Publication number
- CN203853719U CN203853719U CN201420236833.3U CN201420236833U CN203853719U CN 203853719 U CN203853719 U CN 203853719U CN 201420236833 U CN201420236833 U CN 201420236833U CN 203853719 U CN203853719 U CN 203853719U
- Authority
- CN
- China
- Prior art keywords
- plate
- shell
- support
- supporting plate
- air filter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
Abstract
The utility model relates to an air filter welding clamp which comprises a support, a baseplate, a shell retaining plate, a left shell supporting plate, a left support supporting plate, a support positioning pin, a correction supporting plate, a correction shaft, a correction sleeve, a fastening screw, a right shell supporting plate, a right support supporting plate, an air outgoing pipe positioning plate, an adjustment fixing plate and a moving clamp part. The air filter welding clamp can be used for welding an air filter air incoming and outgoing pipe, an air filter support and other parts in a matched manner, so that correctness and uniformity of welding size and welding position of a shell assembly are guaranteed; the air filter welding clamp is simple in structure and manufacturing and convenient in adjusting and maintaining, so that labor intensity of workers is lowered, and production efficiency is improved.
Description
Technical field
The utility model belongs to field of welding processing, especially relates to a kind of fixture of air cleaner casing assembly welding.
Background technology
Air filter is an indispensable vitals on automobile, requires air filter to have air-tightness, to prevent the pure air seepage after filtration, affects engine overall work and service life.
Air cleaner casing generally adopts the carbon steel sheet of good welding performance, after rolling up circle, adopt scrap (bridge) electric-resistance seam-welding or adopt steel plate docking argon arc welding to make, form the circular shell on top, bottom is generally also connected with square casing, also will carry out the welding of the parts such as mounting bracket, escape pipe, air inlet pipe, air inlet pipe installation hanger on its shell.
For the mounting bracket on air cleaner casing and enter, the welding of escape pipe position, Hui Yinge producer vehicle is different and adopt different welding methods, during production, generally adopt manual joining of manual line or the simple and easy soldering set of single operation or 1:1 setting-out to weld controlling dimension and position, welding production complex process and need multiple weld jig like this, labour intensity is large, production efficiency is low, support on air filter and entering, escape pipe installation site and scale error are large, add that welding deformation makes the support on each air filter and enters, escape pipe size and installation site differ different.Therefore, for guaranteeing the uniformity of air filter welding quality and product, be convenient to correctly install in each supporting producer vehicle, just need a kind of weld jig that cage assembly is joined weldering that is applicable to.
Utility model content
The purpose of this utility model is to provide a kind of air filter and joins weldering weld jig, to solve at present artificial or single fixture multiple operation, produces, and the welding quality of bringing is wayward, and product size uniformity is poor, and labor strength is large, the problem that production efficiency is low.
To achieve these goals, the utility model has adopted following technical scheme:
Air filter weld jig of the present utility model, comprises support, base plate, the left supporting plate of shell, support left support plate, support alignment pin, proofreaies and correct gripper shoe, axis calibration, correcting sleeve, trip bolt, shell baffle plate, escape pipe location-plate, support right support plate, the right supporting plate of shell, adjustment fixing plate, adjustment screw, floating holder assembly composition.
Described support is square tube frame structure, and upper plane is provided with base plate, and the middle part of base plate offers square hole, is convenient to place square shell.
In the plane of base plate left end, ecto-entad is provided with the left supporting plate of shell, support left support plate successively, in the plane of base plate right-hand member, ecto-entad is provided with the right supporting plate of shell, support right support plate successively, the left supporting plate of shell, the right supporting plate of shell upper end are V-type, for placing air filter circular shell; On support left support plate, support right support plate, plane is provided with alignment pin, for placing mounting bracket; The right supporting plate of shell front portion is provided with escape pipe location-plate, is used for placing one end of escape pipe, and the right supporting plate of shell outside is provided with shell baffle plate, and shell baffle plate top is provided with floating holder assembly.
Floating holder assembly is comprised of limiting plate, fixed head, handle, spacing supporting plate, limiting plate and the bayonet coupling of shell baffle plate, and after combination, middle part offers square hole, is convenient to place escape pipe; Limiting plate upper horizontal is provided with fixed head, fixed head top is provided with handle, and fixed head below is provided with fixedly supporting plate, and fixedly supporting plate lower end is circular arc, be convenient to be placed on air filter circular housing, fixed head front and rear part offers air inlet pipe hanger holddown groove is installed.
The plane of base plate front side is provided with correction gripper shoe, proofreaies and correct gripper shoe upper level and is provided with correcting sleeve, is provided with axis calibration in correcting sleeve, and trip bolt is through fastening with axis calibration after correcting sleeve; The plane at base plate rear is provided with adjustment fixing plate, and on adjustment fixing plate, level is provided with adjustment screw.
This utility model operation principle is as follows:
1) mounting bracket and shell are joined weldering: first shell mounting bracket parts are placed on the alignment pin of the left and right gripper shoe of fixture mount, bracket component are put safe; Again shell is placed on bracket component, makes front capping and the shell baffle plate even contact of shell, use adjustment fixing plate that enclosure location is ajusted, carry out the welding location of mounting bracket.
2) escape pipe and shell are joined weldering: escape pipe parts are placed on escape pipe location-plate, and the bend pipe of escape pipe is put and alignd on fixture with the pipe fitting that shell front covers, and interface weld seam is not misplaced, by interface even weld 3 means of spot welds location.
3) air inlet pipe is joined weldering with square housing: air inlet pipe parts are put and alignd on fixture with the pipe fitting on square housing, interface weld seam is not misplaced, and after making air inlet pipe bus vertical with round casing axis under fixture axis calibration is controlled, interface even weld 3-5 means of spot welds is located.
4) air intake duct installation hanger and shell are joined weldering: the existing baffle plate bayonet socket that floating holder parts are arranged on main body fixture is located, by fixing supporting plate by the holder of floating holder parts on shell, so just guaranteed the reliability of air inlet pipe installation hanger position, then air inlet pipe is installed to hanger and be put into respectively in the gap slot arranging on the fixed head of floating holder parts, carry out respectively 2-3 means of spot welds location.
5) welding cage assembly: after the parts that will weld are joined and have been soldered on shell, unload joining the cage assembly welding, weld in dedicated.
Advantage of the present utility model is: adopt this structure, realize a weld clip prodigiosin and join the turnover of weldering air filter tracheae, air cleaner bracket and other parts, replaced original multiple operation welding.Guaranteed correctness, the uniformity of cage assembly weld size and position, and do not needed hold down gag, structure is simple with making, and fixture is adjusted easy to maintenance.Reduce labor strength, enhance productivity.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the left and right supporting plate schematic diagram of the shell of Fig. 1.
Fig. 4 is the spacing supporting plate schematic diagram of Fig. 1.
Fig. 5 is the fixed head schematic diagram of Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is elaborated:
Referring to Fig. 1, Fig. 2, air filter is comprised of shell 11, mounting bracket 6, air inlet pipe installation hanger 13, escape pipe 17, air inlet pipe 22.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, air filter weld jig of the present utility model, comprise support 1, base plate 2, the left supporting plate 3 of shell, support left support plate 4, support alignment pin 5, proofread and correct gripper shoe 7, axis calibration 8, correcting sleeve 9, trip bolt 10, shell baffle plate 18, escape pipe location-plate 19, support right support plate 20, the right supporting plate 21 of shell, adjustment fixing plate 23, adjustment screw 24, floating holder assembly composition, floating holder assembly is comprised of limiting plate 16, fixed head 14, handle 15, spacing supporting plate 12.
Described support 1 is square tube frame structure, and upper plane is provided with base plate 2, and the middle part of base plate 2 offers square hole.
In the plane of described base plate 2 left ends, ecto-entad is provided with the left supporting plate 3 of shell, support left support plate 4 successively, and in the plane of base plate 2 right-hand members, ecto-entad is provided with the right supporting plate 21 of shell, support right support plate 20 successively; As shown in Figure 3, the left supporting plate 3 of shell, the right supporting plate of shell 21 upper ends are V-type; On support left support plate 4, support right support plate 20, plane is provided with support location Xiao 5; The right supporting plate of shell 21 front portions are provided with escape pipe location-plate 19, and the right supporting plate of shell 21 outsides are provided with shell baffle plate 18, and shell baffle plate 18 tops are provided with floating holder assembly, limiting plate 16 and 18 bayonet couplings of shell baffle plate in assembly, and after combination, middle part offers square hole; Limiting plate 16 upper horizontal are provided with fixed head 14, and fixed head 14 tops are provided with handle 15, and fixed head 14 belows are provided with spacing supporting plate 12; As shown in Figure 4, spacing supporting plate 12 lower ends are circular arc; As shown in Figure 5, fixed head 14 front and rear parts offer and place the holddown groove 25 that air inlet pipe is installed hanger 13.
As shown in Figure 1 and Figure 2, the plane of base plate 2 front sides is provided with proofreaies and correct gripper shoe 7, proofreaies and correct gripper shoe 7 upper levels and is provided with correcting sleeve 9, is provided with axis calibration 8 in correcting sleeve 9, and trip bolt 10 is through fastening by axis calibration 8 after correcting sleeve 9.
As shown in Figure 1 and Figure 2, the plane at base plate 2 rears is provided with adjustment fixing plate 23, and on adjustment fixing plate 23, level is provided with adjustment screw 24.
By changing the welding of the applicable various air filter for vehicle cage assembly of the corresponding accessory size of this weld jig.For example: change left and right pallet size and can weld larger or less air cleaner casing assembly.Change escape pipe location-plate size and can weld the escape pipe of different-diameter or the air cleaner casing assembly of escape pipe and shell diverse location size.Change correction gripper shoe and can weld the air cleaner casing assembly of air inlet pipe or air inlet pipe and the shell diverse location size of different-diameter.In a word, in the immovable situation of structure, appropriate change fixture relevant position and size just can be welded the air cleaner casing assembly of different size and position.
Above-described is only preferred embodiment of the present utility model.It should be pointed out that for the person of ordinary skill of the art, not departing under the prerequisite of the utility model principle, can also make some modification and improvement, these also should be considered as belonging to protection domain of the present utility model.
Claims (1)
1. an air filter weld jig, is characterized in that: comprise support, base plate, the left supporting plate of shell, support left support plate, support alignment pin, proofread and correct gripper shoe, axis calibration, correcting sleeve, trip bolt, shell baffle plate, escape pipe location-plate, support right support plate, the right supporting plate of shell, adjustment fixing plate, adjustment screw, floating holder assembly;
Described support is square tube frame structure, and upper plane is provided with base plate, and the middle part of base plate offers square hole; In the plane of base plate left end, ecto-entad is provided with the left supporting plate of shell, support left support plate successively, and in the plane of base plate right-hand member, ecto-entad is provided with the right supporting plate of shell, support right support plate successively; The left supporting plate of shell, the right supporting plate of shell upper end are V-type, and on support left support plate, support right support plate, plane is provided with alignment pin; The right supporting plate of shell front portion is provided with escape pipe location-plate, and the right supporting plate of shell outside is provided with shell baffle plate, and shell baffle plate top is provided with floating holder assembly;
Described floating holder assembly is comprised of limiting plate, fixed head, handle, spacing supporting plate, limiting plate and the bayonet coupling of shell baffle plate, and after combination, middle part is formed with square hole; Limiting plate upper horizontal is provided with fixed head, and fixed head top is provided with handle, and fixed head below is provided with fixedly supporting plate, and fixedly supporting plate lower end is circular arc, and fixed head front and rear part offers air inlet pipe hanger holddown groove is installed;
The plane of base plate front side is provided with correction gripper shoe, proofreaies and correct gripper shoe upper level and is provided with correcting sleeve, is provided with axis calibration in correcting sleeve, and trip bolt is through fastening by axis calibration after correcting sleeve;
The plane at base plate rear is provided with adjustment fixing plate, and on adjustment fixing plate, level is provided with adjustment screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420236833.3U CN203853719U (en) | 2014-05-10 | 2014-05-10 | Air filter welding clamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420236833.3U CN203853719U (en) | 2014-05-10 | 2014-05-10 | Air filter welding clamp |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203853719U true CN203853719U (en) | 2014-10-01 |
Family
ID=51603598
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420236833.3U Withdrawn - After Issue CN203853719U (en) | 2014-05-10 | 2014-05-10 | Air filter welding clamp |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203853719U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934618A (en) * | 2014-05-10 | 2014-07-23 | 蚌埠金威滤清器有限公司 | Air filter welding jig |
-
2014
- 2014-05-10 CN CN201420236833.3U patent/CN203853719U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934618A (en) * | 2014-05-10 | 2014-07-23 | 蚌埠金威滤清器有限公司 | Air filter welding jig |
| CN103934618B (en) * | 2014-05-10 | 2016-03-30 | 蚌埠国威滤清器有限公司 | A kind of air filter weld jig |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141001 Effective date of abandoning: 20160330 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |