CN203845271U - Movable storage tank used for storing dairy products - Google Patents
Movable storage tank used for storing dairy products Download PDFInfo
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- CN203845271U CN203845271U CN201320835836.4U CN201320835836U CN203845271U CN 203845271 U CN203845271 U CN 203845271U CN 201320835836 U CN201320835836 U CN 201320835836U CN 203845271 U CN203845271 U CN 203845271U
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Abstract
The utility model provides a movable storage tank used for storing dairy products. The movable storage tank is below 50 liters in volume with the inside capable of being sealed, a body of the movable storage tank carries a movable mechanism, the top of the body can carry an opening mechanism and at least two injection ports and/or exhaust ports, and the opening mechanism is not more than one half of the top area of the body.
Description
Technical field
The utility model relates to the moveable type storage tank for preserving dairy products, be particularly related in the time producing dairy products, according to its kind, for the storage (refrigeration, insulation) of dairy products or its raw material, mixed liquor (raw milk etc.), sterilization breast, skimmed milk, cream, auxiliary material liquid (pulp liquid, fruit juice, vegetable juice, molasses, grease etc.) etc., classification, mobile (carrying), mixing (stirring) etc. for preserving the moveable type storage tank of dairy products.
Background technology
In the past for preserving the storage tank of dairy products, the capacity of mostly being be 100 liters with first-class large-scale storage tank, need to be fixed on the specific place in the occupation of land of production plant.But recently, along with the change of customer's habits and customs, the demand to dairy products etc. becomes variation, requires to produce the dairy products of (processing) and the more than ever before kind of sale.
In order to tackle the production of a greater variety of dairy products, require for the storage of dairy products or its raw material, mixed liquor (raw milk etc.), sterilization breast, skimmed milk, cream, auxiliary material liquid, classification, mixing for preserving also variation and the multifunction of storage tank of dairy products.
In the past, if increase number and the kind of the storage tank for preserving dairy products, can tackle variation and the multifunction of the storage tank for preserving dairy products, but, in the occupation of land of production plant, because the area (floor area of production plant) that arranges of storage tank is restricted, or the expense of storage tank burden is restricted, and is limited so increase number and the kind of storage tank.
Utility model content
Therefore, the utility model has developed that a kind of this storage tank uses in the floor area of production plant that is subject to certain limitation for preserving the storage tank of dairy products in view of the above problems, and can tackle than the production of the dairy products of multiple types in the past.
Specifically, it is below 50 liters that the utility model provides a kind of capacity, be preferably below 40 liters, more preferably below 30 liters, more preferably 20 liters of following, its main bodys are carried travel mechanism's (castor etc.), as required, can carry cooling, heating mechanism (sheath etc.) or mixed organization (stirring vane etc.), its inside can safety and sanitation ground sealings (adding a cover) for preserving the moveable type storage tank of dairy products.
Of the present utility model for preserving the moveable type storage tank of dairy products, can tackle the particularly production of the dairy products of multiple types, according to variety classes, can preserve dairy products or its raw material, mixed liquor (raw milk etc.), sterilization breast, skimmed milk, cream, auxiliary material liquid (pulp liquid, fruit juice, vegetable juice, molasses, grease etc.) etc., with less capacity (capacity: 50 liters following) classification, and mobile (carryings) such as these dairy products taken care of to (refrigeration, insulation etc.) to reefer or thermostatic chamber; Or as required, sheath etc. is set on storage tank, for example, connects liquid by the pipeline that connects cooling system conditioner, cold water, warm water, aqueous vapor etc. on sheath, cooling or heat to these dairy products etc.; Or as required, stirring vane etc. is set in storage tank, for example, by Stirring blade, can mixes these dairy products etc.And, can be in the initial stage of the production process of dairy products step, intermediate steps, final step etc., the part of extraction dairy products etc., carries out quality determination and management to it.
In order to achieve the above object, the utility model provides a kind of and it is characterized in that for preserving the moveable type storage tank of dairy products, and the described capacity for the moveable type storage tank of preserving dairy products is below 50 liters, and its inside can seal, and its main body is carried travel mechanism.The shedding mechanism that is not more than 1/2 topside area can also be carried in main body top at this moveable type storage tank, and at least two top inlets and/or top discharge orifice.Moreover can also carry at least one bottom inlet and/or bottom discharge orifice in the bottom part body of this moveable type storage tank.
Above-mentioned shedding mechanism, to clean the inside of moveable type storage tank, to ensure the clean of its whole internal environment, reaches sanitary index.At least two of top top inlets and/or top discharge orifice can be for inject two kinds under the state in sealing simultaneously in addition, or inject respectively two kinds of above different types of dairy products and other compositions (liquid or solid or gas ingredients).These two top inlets and/or top discharge orifice can be for cleaning and/or sterilization moveable type tank inside with steam in addition, specifically can import temperature required steam by a top inlet and/or top discharge orifice and enter this moveable type tank inside, discharge the steam after this cleaning and/or sterilization by another one top inlet and/or top discharge orifice simultaneously.
At least one bottom inlet and/or the bottom discharge orifice that carry the bottom of moveable type storage tank of the present utility model can be for being directly emitted on the liquid in moveable type storage tank under sealing state.Such as, freak oil or the final products such as the dairy products that adjustment is over, or the liquid that directly discharge is cleaned is to improve the efficiency such as cleaning.
Brief description of the drawings
Fig. 1 be represent of the present utility model for preserving the block diagram of structure of moveable type storage tank of dairy products;
Fig. 2 be represent of the present utility model for preserving the front view of structure of moveable type storage tank of dairy products.
Detailed description of the invention
Below, taking the production process of dairy products as example, describe for the moveable type storage tank of preserving dairy products of the present utility model.In addition, of the present utility modelly limit for preserving the production process that the moveable type storage tank of dairy products do not exemplified here, can also use in other cases.The production process that can be used in following dairy products for preserving the moveable type storage tank of dairy products of the present utility model, in order to meet the needs of various production processes, its shape can be as shown in the figure cylindrical etc., unrestricted.
Here, the production process of dairy products comprises: raw material injection process, raw material dissolve (mixing) operation, sweet milk management operation, cream separation circuit, sterilization (sterilizing) operation, the operation that homogenizes, lactic acid bacteria injection process, fermentation procedure, refrigerating work procedure, container (packaging) filling work procedure, packaging (tying up) operation and storage operation.
Below, to describing for each operation of the present utility model.
< raw material injection process >
Raw material injection process is to inject (interpolations) as the raw material of the blending constituent of dairy products (finished product) and arrive operation of storage tank, feed bin, pump, puddle mixer, pipeline etc.Above-mentioned raw materials comprises: sweet milk (not sterilization breast), sterilization breast, full-cream concentrated breast, whole-fat milk powder, skimmed milk, the concentrated breast of degreasing, skimmed milk powder, casein, casein sodium, calcium caseinate, lactoprotein enrichedmaterial (MPC), whey, whey powder, desalted whey, desalted whey powder, whey protein concentrate (WPC), lactalbumin isolate (WPI), alpha lactalbumin (α-La), beta lactoglobulin (β-Lg), cream, butter, animal raw fat, vegetative grease, fish oil, carbohydrate (lactose etc.), sweetener, mineral matter, vitamin etc.
At raw material injection process, the capacity of above-mentioned raw materials (injection rate), preferably according to the capacity measurement (measurement) of the dairy products that will produce the same day (on the same day).And, the capacity of above-mentioned raw materials, preferably metering is that the solid contents of for example raw material (summarizing in raw material dissolution process) or dairy products is 5~20 % by weight, and more preferably metering is 7~18 % by weight, and further preferably metering is 9~16 % by weight.This is due in sterilization process described later, be easy to suppress or prevent the aggegation of above-mentioned raw materials, aftermentioned mixed liquor, sweet milk etc. or burn etc., or be easy to adjust well taste or the physical property etc. of above-mentioned above-mentioned raw materials, aftermentioned mixed liquor, sweet milk etc., or the entirety that is easy to the production process that makes above-mentioned raw materials, aftermentioned mixed liquor, sweet milk etc. is raised the efficiency.
At raw material injection process, the device, equipment and/or device, the equipment in specified value (designated value) by the volume controlled of above-mentioned raw materials (management) that measure the capacity of above-mentioned raw materials in automatic or manual mode are preferably set.And, the device, the equipment that the temperature of above-mentioned raw materials are controlled to specified value are preferably set.In addition, preferably by the temperature of above-mentioned raw materials (before injection) control example as at-20 DEG C~25 DEG C (normal temperature), be more preferably controlled at-10 DEG C~20 DEG C, be further preferably controlled at 0 DEG C~15 DEG C.
< raw material dissolves (mixing) operation >
It is in raw material injection process, to inject the raw material of (interpolation) that raw material dissolves (mixing) operation, in the fluid (liquid etc.) of initial regulation, dissolve, disperse at the water temperature is controlled to specified value, the operation of preparation mixed liquor (raw milk, molasses, protein solution etc.).In above-mentioned fluid, the composition that is suitable as dairy products can be the composition of the necessary condition of the quality loop that for example meets regulation (national standard of China).In addition, in the raw materials such as syrup compound, casein, preferably the temperature of above-mentioned fluid (water temperature) is controlled to (management) at for example 50 DEG C~90 DEG C, be more preferably controlled at 60 DEG C~90 DEG C, be further preferably controlled at 70 DEG C~90 DEG C.This is due to the dissolubility that is for example easy to improve raw material (powder etc.), or is easy to suppress or prevent the breeding of bacterium (germ).In addition, in the raw material such as skimmed milk powder, whey powder, preferably the temperature of above-mentioned fluid (water temperature) is controlled to (management) at for example 10 DEG C~70 DEG C, be more preferably controlled at 20 DEG C~65 DEG C, be further preferably controlled at 30 DEG C~60 DEG C.This is due to the dissolubility that is for example easy to improve raw material (powder etc.), or is easy to suppress or prevent the aggegation etc. of mixed liquor.
At raw material dissolution process, the device, the equipment (storage tank with mixed function, the pump with mixed function, puddle mixer (homogenizer, in-line mixer etc.) etc.) that above-mentioned raw materials are mixed to (stirring) with fluid can be set.In addition, while mixing above-mentioned raw materials and fluid, in the raw materials such as syrup compound, casein, preferably by the temperature control (management) of above-mentioned fluid or mixed liquor at for example 50 DEG C~90 DEG C, more preferably be controlled at 60 DEG C~90 DEG C, be further preferably controlled at 70 DEG C~90 DEG C.In addition, while mixing above-mentioned raw materials and fluid, in the raw material such as skimmed milk powder, whey powder, preferably by the temperature control (management) of above-mentioned fluid or mixed liquor at for example 10 DEG C~70 DEG C, more preferably be controlled at 20 DEG C~65 DEG C, be further preferably controlled at 30 DEG C~60 DEG C.
At raw material dissolution process, consider the content (temperature etc.) of the processing in subsequent handling, preferably above-mentioned raw materials, mixed liquor etc. are stored in to storage tank with sheath or the moveable type storage tank for dairy products storage of the present utility model etc., confirm, manage (adjustment) its temperature while above-mentioned raw materials, mixed liquor etc. are mixed to (stirring etc.) etc.
< sweet milk management operation >
Sweet milk management operation is that from pasture, (lorry etc.) receive using the sweet milk as above-mentioned raw materials etc., as required, confirm after its quality, trophic component etc., above-mentioned sweet milk is stored in the storage tank with sheath, confirms, manage (adjustment) temperature while mix the operation of (stir etc.).,, in sweet milk management operation, in order using in raw material injection process or raw material dissolution process, preferably quality, the nutrition etc. of sweet milk to be confirmed, managed.In above-mentioned sweet milk, the composition that is suitable as dairy products can be the composition of the necessary condition of the quality loop that for example meets regulation (national standard of China).In addition, preferably by the temperature control (management) of above-mentioned sweet milk at for example 1 DEG C~15 DEG C, be more preferably controlled at 2 DEG C~12 DEG C, be further preferably controlled at 3 DEG C~10 DEG C.This is due to the temperature that is for example easy to unified control (management) mixing sweet milk, quality, composition etc., or is easy to suppress or prevent the breeding of bacterium (germ).
In sweet milk management operation, consider the content (temperature etc.) of the processing in subsequent handling, preferably above-mentioned sweet milk is stored in to storage tank with sheath or the moveable type storage tank for dairy products storage of the present utility model etc., confirms, manage (adjustment) its temperature while above-mentioned sweet milk is mixed to (stirring etc.) etc.
< cream separation circuit >
Cream separation circuit is that the sweet milk as above-mentioned raw materials etc. is carried out to centrifugalization, film separation etc., and preparation is as the skimmed milk (comprising partly skimmed milk) of above-mentioned raw materials etc. and the operation of cream.In addition, preferably by the temperature control (management) of above-mentioned sweet milk at for example 40 DEG C~80 DEG C, be more preferably controlled at 45 DEG C~75 DEG C, be further preferably controlled at 50 DEG C~70 DEG C.At this moment, the skimmed milk (comprising partly skimmed milk) preparing, as required, can be through sterilization process etc., produce fat-free breast, low fat breast, composition and adjust cow's milk etc., or can be through enrichment process (decompression heating is concentrated, Freeze concentration, film are concentrated etc.) etc., the concentrated breast of production degreasing etc., or can drying operation (spray dry, freeze-dried etc.) etc., production skimmed milk powder etc., or can inject through lactic acid bacteria, mixed processes, produce acidified milk (Yoghourt, cheese etc.) etc.And, the cream preparing, as required, can produce rare cream (finished product) through sterilization process etc., or can produce butter or butter class oil (butter oil) etc. through mixing operation etc., as its accessory substance, can obtain buttermilk (Butter milk) or butter cream (Butter Ceram) etc.
At cream separation circuit, consider the content (temperature etc.) of the processing in subsequent handling, preferably above-mentioned skimmed milk (comprising partly skimmed milk), milk wet goods are stored in to storage tank with sheath or the moveable type storage tank for dairy products storage of the present utility model etc., confirm, manage (adjustment) its temperature while above-mentioned skimmed milk, milk wet goods are mixed to (stirring etc.) etc.In addition, as required, preferably by the raw material of grease class (margarine, spread, milk beverage, liquid food, modulation milk powder (infant use etc.) etc.) be stored in storage tank or the moveable type storage tank for dairy products storage of the present utility model etc. with sheath, confirm, manage its temperature while above-mentioned grease class is mixed etc.
< sterilization (sterilizing) operation >
Sterilization (sterilizing) operation is the operation that above-mentioned raw materials, mixed liquor, sweet milk, skimmed milk, milk wet goods are carried out to furnace run and/or filtration sterilization processing etc.At this moment,, at sterilization process, sterilization (sterilizing) condition that is suitable as dairy products can be the sterilization conditions of the necessary condition of the quality loop that for example meets regulation (national standard of China).In addition, in the time that above-mentioned raw materials, mixed liquor, sweet milk, skimmed milk, milk wet goods are carried out to low-temperature heat sterilization, preferably by the temperature and time control (management) of above-mentioned sterilization conditions at for example 75 DEG C~99 DEG C, 5~60 seconds, more preferably be controlled at 80 DEG C~95 DEG C, 5~40 seconds, be further preferably controlled at 85 DEG C~90 DEG C, 5~20 seconds.In addition, in the time that above-mentioned raw materials, mixed liquor, sweet milk, skimmed milk, milk wet goods are carried out to high-temperature heating sterilization, preferably by the temperature and time control (management) of above-mentioned sterilization conditions at for example 100 DEG C~145 DEG C, 1~20 second, more preferably be controlled at 115 DEG C~140 DEG C, 1~10 second, be further preferably controlled at 130 DEG C~135 DEG C, 1~5 second.On the other hand, when the raw milk of acidified milk is carried out to pasteurization, preferably by the temperature and time control (management) of above-mentioned sterilization conditions at for example 90 DEG C~125 DEG C, 10~80 seconds, more preferably be controlled at 100 DEG C~120 DEG C, 15~60 seconds, be further preferably controlled at 110 DEG C~115 DEG C, 20~40 seconds.This is to suppress or prevent the aggegation of above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, milk wet goods or burn etc. owing to being easy to, or be easy to adjust well taste or the physical property etc. of above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, cream, acidified milk etc., or the entirety that is easy to the production process that makes above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, cream, acidified milk etc. is raised the efficiency.
At sterilization process, condition and time to above-mentioned sterilization do not limit, and can be suitable for low temperature long-time heating (LTLT; Low Temperature Long Time), heating (HTST between high temperature, short time; High Temperature Short Time), extraordinary high temperature heating (UHT; Ultra High Temperature) etc. any, or can be suitable for to use and have batch-type (batch type) heating of storage tank with sheath etc., use any that has continous way (continuous type) heating of heat exchanger etc. etc.At this moment, can be suitable for any of plate type heat exchanger, tubular heat exchanger, steam-sprayed heating arrangement, steam injection type heating arrangement, energized (joule formula) heating arrangement etc.
At sterilization process, consider the content (temperature etc.) of the processing in subsequent handling, cooling above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, the device of milk wet goods, equipment are preferably set.And, preferably arrange the temperature of above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, milk wet goods be controlled to the device of specified value, equipment.In addition, preferably by the temperature control (management) of above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, cream, acidified milk etc. at for example 1 DEG C~15 DEG C, be more preferably controlled at 2 DEG C~12 DEG C, be further preferably controlled at 3 DEG C~10 DEG C.But, enter lactic acid bacteria injection process described later and fermentation procedure after above-mentioned sterilization process time at once, as required, preferably by the temperature control (management) of above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, milk wet goods at for example 30 DEG C~45 DEG C, more preferably be controlled at 33 DEG C~44 DEG C, be further preferably controlled at 36 DEG C~43 DEG C.At this moment, can be suitable for any of storage tank with sheath, plate type heat exchanger, tubular heat exchanger, vacuum (flash distillation) cooling mechanism etc.
At sterilization process, consider the content (temperature etc.) of the processing in subsequent handling, preferably above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, milk wet goods are stored in to storage tank with sheath or the moveable type storage tank for dairy products storage of the present utility model etc., confirm, manage (adjustment) its temperature while above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, milk wet goods are mixed to (stirring etc.) etc.In addition, as required, preferably grease class (raw material of margarine, spread, milk beverage, liquid food, modulation milk powder (infant uses etc.) etc.) is stored in the storage tank with sheath, confirms, manage its temperature while above-mentioned grease class is mixed.
The < operation > that homogenizes
The operation that homogenizes is by grain refines such as the lipid (butter oil etc.) in above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, cream, acidified milk etc. and protein (casein, lactalbumin etc.), the operation of roughly disperseing equably.At this moment, homogenizing in operation, the condition of homogenizing that is suitable as dairy products can be the condition that homogenizes of the necessary condition of the quality loop (national standard of China) that for example meets regulation.In addition, preferably by the temperature control (management) of the above-mentioned condition that homogenizes at for example 30 DEG C~80 DEG C, be more preferably controlled at 35 DEG C~75 DEG C, be further preferably controlled at 40 DEG C~70 DEG C.And, preferably by the pressure control (management) of the above-mentioned condition that homogenizes at for example 5~100MPa, be more preferably controlled at 10~60MPa, be further preferably controlled at 15~40MPa.This is due to the taste or the physical property etc. that are for example easy to adjust well above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, cream, acidified milk etc., or the entirety that is easy to the production process that makes above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, cream, acidified milk etc. is raised the efficiency.
In the operation that homogenizes, consider the content (temperature etc.) of the processing in subsequent handling, device, the equipment of cooling above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, cream, acidified milk etc. is preferably set.And, the device, the equipment that the temperature of above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, cream, acidified milk etc. are controlled to specified value are preferably set.In addition, preferably by the temperature control (management) of above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, cream, acidified milk etc. at for example 1 DEG C~15 DEG C, be more preferably controlled at 2 DEG C~12 DEG C, be further preferably controlled at 3 DEG C~10 DEG C.But, enter lactic acid bacteria injection process described later and fermentation procedure after the above-mentioned operation that homogenizes time at once, as required, preferably by the temperature control (management) of above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, milk wet goods at for example 30 DEG C~45 DEG C, more preferably be controlled at 33 DEG C~44 DEG C, be further preferably controlled at 36 DEG C~43 DEG C.At this moment, can be suitable for any of storage tank with sheath, plate type heat exchanger, tubular heat exchanger, vacuum (flash distillation) cooling mechanism etc.
In the operation that homogenizes, consider the content (temperature etc.) of the processing in subsequent handling, preferably above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, cream, acidified milk etc. are stored in to storage tank with sheath or the moveable type storage tank for dairy products storage of the present utility model etc., confirm, manage (adjustment) its temperature while above-mentioned raw materials, mixed liquor, sterilization breast, skimmed milk, cream, acidified milk etc. are mixed to (stirring etc.) etc.
The operation that homogenizes, as required, before it can being arranged on to above-mentioned sterilization process individually, after also it can being arranged on to above-mentioned sterilization process individually, also can combine the front and back that are repeatedly arranged on above-mentioned sterilization process.
< lactic acid bacteria injection process >
Lactic acid bacteria injection process is the operation that germ (lactic acid bacteria, Bifidobacterium, bacterium acidi propionici, yeast (comprising the leaven of these mixing etc.) etc.) is injected into (add, mix) above-mentioned mixed liquor, sterilization breast, skimmed milk, milk wet goods.At this moment, mentioned microorganism is preferably lactic acid bacteria, Bifidobacterium, bacterium acidi propionici, more preferably lactobacillus bulgaricus, streptococcus thermophilus, Lactobacillus gasseri, Lactobacillus rhamnosus, Lactobacillus helveticus, Lactococcus lactis, streptococcus, butter bacillus, more preferably lactobacillus bulgaricus (for example: LB81, R-1), streptococcus thermophilus, Lactobacillus gasseri (for example: LG21), Lactobacillus rhamnosus (for example: MG28).And, when mentioned microorganism is injected into above-mentioned mixed liquor, sterilization breast, skimmed milk, milk wet goods, preferably by the concentration control (management) of this germ for example 10
4~10
9individual/g, be more preferably controlled at 10
5~10
8individual/g, be further preferably controlled at 10
6~10
7individual/g.
At lactic acid bacteria injection process, mentioned microorganism is injected in above-mentioned mixed liquor, sterilization breast, skimmed milk, milk wet goods, and after being mixed into evenly with large-scale storage tank etc., while entering fermentation procedure, preferably by the temperature control (management) of above-mentioned mixed liquor, sterilization breast, skimmed milk, milk wet goods at for example 1 DEG C~25 DEG C, be more preferably controlled at 2 DEG C~20 DEG C, be further preferably controlled at 3 DEG C~15 DEG C, to use in the mixed processes such as large-scale storage tank, be difficult to ferment.In addition, at lactic acid bacteria injection process, mentioned microorganism is injected in above-mentioned mixed liquor, sterilization breast, skimmed milk, milk wet goods, mix continuously with in-line mixer etc. on one side, while entering fermentation procedure on one side, preferably by the temperature control (management) of above-mentioned mixed liquor, sterilization breast, skimmed milk, milk wet goods at for example 30 DEG C~45 DEG C, more preferably be controlled at 33 DEG C~44 DEG C, further preferably be controlled at 36 DEG C~43 DEG C, so that the fermentation that will begin in a minute after being easy to mix continuously with in-line mixer etc.
At lactic acid bacteria injection process, consider the content (temperature etc.) of the processing in subsequent handling, preferably above-mentioned mixed liquor, sterilization breast, skimmed milk, milk wet goods are stored in to storage tank with sheath or the moveable type storage tank for dairy products storage of the present utility model etc., confirm, manage (adjustment) its temperature while above-mentioned mixed liquor, sterilization breast, skimmed milk, milk wet goods are mixed to (stirring etc.) etc.
< fermentation procedure >
Fermentation procedure be germ (lactic acid bacteria, Bifidobacterium, bacterium acidi propionici, yeast (comprising the leaven of these mixing etc.) etc.) is injected into (add, mix) above-mentioned mixed liquor, sterilization breast, skimmed milk, milk wet goods after,, after lactic acid bacteria injection process, keep specified time in set point of temperature, the operation of preparation acidified milk.At this moment,, preferably in above-mentioned maintenance temperature with in the above-mentioned holding time, setting is suitable for each germ and brings into play active condition.But fermentation procedure can be divided into primary fermentation and after fermentation.
Primary fermentation is, for example mentioned microorganism is injected in above-mentioned mixed liquor, sterilization breast, skimmed milk, milk wet goods, after being mixed into roughly evenly with large-scale storage tank etc., or mentioned microorganism is injected in above-mentioned mixed liquor, sterilization breast, skimmed milk, milk wet goods, mix continuously with in-line mixer (pipeline) etc. on one side, after being stored on one side large-scale storage tank etc., or on one side after the storages such as large-scale storage tank fermentation on one side, be filled into the method in container.That is, primary fermentation is before vessel filling operation described later, through the method for lactic acid bacteria injection process and fermentation procedure.At this moment, as required, after fermentation procedure, can be with the large-scale mixing such as storage tank or in-line mixer (mixing) auxiliary material liquid (pulp liquid, fruit juice, vegetable juice, molasses etc.) etc., to adjust local flavor and the mouthfeel of acidified milk (Yoghourt etc.).
After fermentation is, for example mentioned microorganism is injected into above-mentioned mixed liquor, sterilization breast, skimmed milk, in milk wet goods, after being mixed into roughly evenly with large-scale storage tank etc., being filled under the state of (individual packaging) in container, or mentioned microorganism is injected into above-mentioned mixed liquor, sterilization breast, skimmed milk, in milk wet goods, mixing continuously with in-line mixer (pipeline) etc. on one side, directly be filled under the state in container on one side, or after being stored to large-scale storage tank etc., under the state being filled in container, utilize the spaces such as fermenting cellar, the method that keeps (keeping) container to ferment.That is, after fermentation is, before vessel filling operation described later or pass through lactic acid bacteria injection process simultaneously, and the method for operation by fermentation after vessel filling operation described later.At this moment, as required, before fermentation procedure, can be with the large-scale mixing such as storage tank or in-line mixer (mixing) auxiliary material liquid (pulp liquid, fruit juice, vegetable juice, molasses etc.) etc., to adjust local flavor and the mouthfeel of acidified milk (Yoghourt etc.).In addition, can, multiple said vesses being arranged under the state being placed on vinyl disc etc., utilize the spaces such as fermenting cellar, keep (keeping) vinyl disc or carton etc. to ferment.
Primary fermentation is mainly suitable for the acidified milk (soft type Yoghourt etc.) of pasty state or the acidified milk (beverage type Yoghourt etc.) of liquid.And, in primary fermentation, preferably above-mentioned maintenance temperature (fermentation temperature) is controlled to (management) at for example 30 DEG C~45 DEG C, be more preferably controlled at 33 DEG C~44 DEG C, be further preferably controlled at 36 DEG C~43 DEG C.In addition, preferably the above-mentioned holding time (fermentation time) is controlled to (management) at for example 1~48 hour, be more preferably controlled at 2~24 hours, be further preferably controlled at 3~12 hours.This is due to the primary fermentation in the situation that, only utilizes the direct maintenance of large-scale storage tank to ferment, and therefore easily fermentation time is set longlyer.
After fermentation is mainly applicable to the acidified milk (assembly type Yoghourt etc.) of solid shape or the acidified milk (natural yogurt etc.) of unmixed auxiliary material.And, in after fermentation, preferably above-mentioned maintenance temperature (fermentation temperature) is controlled to (management) at for example 30 DEG C~45 DEG C, be more preferably controlled at 33 DEG C~44 DEG C, be further preferably controlled at 36 DEG C~43 DEG C.In addition, preferably the above-mentioned holding time (fermentation time) is controlled to (management) at for example 1~9 hour, be more preferably controlled at 2~7 hours, be further preferably controlled at 3~5 hours.This is due to the after fermentation in the situation that, need to utilize the spaces such as fermenting cellar, keeps (keeping) container to ferment, and still due to limited spaces such as fermenting cellars, is therefore difficult to fermentation time to set longlyer.Here, the spaces such as fermenting cellar, the temperature in preferred whole space is roughly unified.For this reason, in spaces such as fermenting cellars, preferably every the interval specifying (for example, certain interval), multiple units of being heated in this space (temperature booster, coil pipe etc.) are set, or for example, every the interval (, certain interval) specifying, arrange multiple for example, to the take a breath unit (scavenger fan, exhaust fan etc.) of (, air flow etc.) of this space.And the unit of being heated in above-mentioned space or the unit of being taken a breath in above-mentioned space, as required, can be arranged on the top (top ceiling), bottom (floor), middle part (wall) in the space of fermenting cellar etc. Anywhere.In addition, in the unit of being heated in above-mentioned space, as heating source, can utilize electricity or gas.In addition, in the unit of being taken a breath in above-mentioned space, as mode, can utilize manual type or self acting (computing machine etc.), preferably utilize self acting.At this moment,, to said vesse (commodity), from improving the viewpoint of cooling effectiveness, preferably immediately to said vesse blast-cold air-flow (cold air) but, more preferably blow to specific direction.In addition,, to above-mentioned cooling source, from improving the viewpoint of energy efficiency, preferred cycle is used above-mentioned cold air.
< refrigerating work procedure >
Refrigerating work procedure is that above-mentioned mixed liquor, sterilization breast, skimmed milk, milk wet goods are fermented, and makes after acidified milk, that is, through after fermentation procedure, make acidified milk be reduced to the operation of set point of temperature (cooling).At this moment,, under above-mentioned chilling temperature, preferably set the condition that suppresses or prevent the undue fermentation of each acidified milk that is suitable for use in.
At refrigerating work procedure, consider the content (temperature etc.) of the processing in subsequent handling, device, the equipment of cooling above-mentioned acidified milk is preferably set.And, the device, the equipment that the temperature of above-mentioned acidified milk are controlled to specified value are preferably set.In addition, preferably by the temperature control (management) of above-mentioned acidified milk at for example 3 DEG C~10 DEG C, be more preferably controlled at 4 DEG C~9 DEG C, be further preferably controlled at 5 DEG C~8 DEG C.
In primary fermentation, as refrigerating work procedure, for example mix (stirring) above-mentioned acidified milk with large-scale storage tank etc., pulverize the curdled milk of acidified milk on one side, on one side with large-scale storage tank keep carrying out cooling after, or with mixing (stirring) above-mentioned acidified milks such as large-scale storage tanks, after the curdled milk of pulverizing acidified milk, use in-line mixer (pipeline) etc. to mix continuously while after cooling, be filled into the method in container.At this moment, as required, in refrigerating work procedure or after refrigerating work procedure, can be with the large-scale mixing such as storage tank or in-line mixer (mixing) auxiliary material liquid (pulp liquid, fruit juice, vegetable juice, molasses etc.) etc., to adjust local flavor or the mouthfeel of acidified milk (Yoghourt etc.).In primary fermentation, the cooling temperature (chilling temperature) such as the pipeline of preferably sheath of the storage tank with large-scale or interchange of heat being used is controlled (management) at for example 1 DEG C~10 DEG C, is more preferably controlled at 2 DEG C~8 DEG C, is further preferably controlled at 3 DEG C~6 DEG C.
In after fermentation, as refrigerating work procedure, for example, above-mentioned acidified milk is filled under the state of (individual packaging) in container, utilize the space of reefer or cold chamber etc., keep (keeping) container to carry out cooling method.In addition, can, under the state that multiple said vesses is placed in side by side to vinyl disc etc., utilize the space of reefer or cold chamber, keep (keeping) vinyl disc or carton etc. to carry out cooling.Here,, in the space of reefer or cold chamber, the temperature in preferred whole space is roughly unified.For this reason, in the space of reefer or cold chamber, preferably every the interval specifying (for example, certain interval), multiple units cooling to this space (cooler etc.) are set, or for example, every the interval (, certain interval) specifying, arrange multiple for example, to the take a breath unit (scavenger fan, exhaust fan etc.) of (, air flow etc.) of this space.And, to the cooling unit in above-mentioned space or the unit taken a breath in above-mentioned space, the top (top ceiling), bottom (floor), middle part (wall) that as required, can be arranged on the space of reefer or cold chamber are Anywhere.In addition, in to the cooling unit in above-mentioned space, as cooling source, can utilize electricity or gas.In addition, in the unit of being taken a breath in above-mentioned space, as mode, can utilize manual type or self acting (computing machine etc.), preferably utilize self acting.In after fermentation, preferably the temperature in the space of refrigerated compartment or cold chamber etc. (chilling temperature) is controlled to (management) at for example-20 DEG C~10 DEG C, be more preferably controlled at-10 DEG C~8 DEG C, be further preferably controlled at-5 DEG C~6 DEG C.At this moment,, to said vesse (commodity), from improving the viewpoint of cooling effectiveness, preferably immediately to said vesse blast-cold air-flow (cold air) but, more preferably blow to specific direction.In addition,, to above-mentioned cooling source, from improving the viewpoint of energy efficiency, preferred cycle is used above-mentioned cold air.
< container (packaging) filling work procedure >
Container (packaging) filling work procedure is the operation to the container for effective sale or transaction by fillings (packing into) such as above-mentioned sterilization breast, skimmed milk, cream, acidified milks.In addition, preferably by the temperature control (management) of above-mentioned sterilization breast, skimmed milk, cream, acidified milk etc. at for example 1~15 DEG C, be more preferably controlled at 2~12 DEG C, be further preferably controlled at 3~10 DEG C.
In vessel filling operation, in the situation of acidified milk (Yoghourt etc.) of after fermentation type, after process lactic acid bacteria injection process and vessel filling operation, operation and refrigerating work procedure by fermentation, so germ is injected to above-mentioned mixed liquor, sterilization breast, skimmed milk, milk wet goods, and after being mixed into roughly evenly with large-scale storage tank etc., or germ is injected to above-mentioned mixed liquor, sterilization breast, skimmed milk, milk wet goods, and after with in-line mixer etc., mixing is filled into the container for effective sale or transaction on one side continuously on one side, ferment with cooling, enter operation below.Therefore, in vessel filling operation, mentioned microorganism is injected to above-mentioned mixed liquor, sterilization breast, skimmed milk, milk wet goods, and after being mixed into roughly evenly with large-scale storage tank etc., enter in the situation of fermentation procedure, preferably by the temperature control (management) of above-mentioned sterilization breast, skimmed milk, cream, acidified milk etc. at for example 1~25 DEG C, more preferably be controlled at 2~20 DEG C, further preferably be controlled at 3~15 DEG C, so that in the time mixing with large-scale storage tank etc., be difficult to ferment.In addition, in vessel filling operation, germ is injected to above-mentioned mixed liquor, sterilization breast, skimmed milk, milk wet goods, and mix continuously and enter in the situation of fermentation procedure on one side with in-line mixer etc. on one side, preferably the temperature control (management) of just above-mentioned sterilization breast, skimmed milk, cream, acidified milk etc. is at for example 30~45 DEG C, more preferably be controlled at 33~44 DEG C, further preferably be controlled at 36~43 DEG C, so that will begin in a minute and ferment after being easy to mix continuously with in-line mixer etc.
In vessel filling operation, for the operation of this operation, movable space environment (atmosphere) with for being provided with the device of this operation, the indoor environment of equipment, with outside its space or the environmental facies ratio of outdoor (other rooms, next room etc.), preferably remain on the more state of high pressure.And, be provided with for the device of vessel filling, the indoor environment of equipment, compared with its outdoor environment, preferably remain on the more state of high pressure, and above-mentioned be provided with for the indoor environment of the device of vessel filling, equipment, by actual space environments being filled in container such as above-mentioned sterilization breast, skimmed milk, cream, acidified milks, compared with its indoor environment, preferably remain on the more state of high pressure.This is in order to prevent that aerial polluted bacteria (suspension bacterium) etc. is blended into actual space environments being filled in container such as above-mentioned sterilization breast, skimmed milk, cream, acidified milks.In addition,, in vessel filling operation, the actual space environments that are filled in container such as above-mentioned sterilization breast, skimmed milk, cream, acidified milk can be so-called clean room or superclean bench.
In vessel filling operation, in the gangway in the operation for this operation, movable space, preferably setting can be removed device, the equipment (Airshower chamber etc.) of the bur (dust etc.) of (working clothes, cleanness clothing, white clothes) on clothes.This is in order to prevent that bur on clothes etc. is blended into actual space environments being filled in container such as above-mentioned sterilization breast, skimmed milk, cream, acidified milks.In addition, not only vessel filling operation, at above-mentioned raw material injection process, raw material dissolution process, raw milk management operation, cream separation circuit, sterilization process, operation homogenizes, lactic acid bacteria injection process, fermentation procedure, refrigerating work procedure, packaging process described later is same, in the operation for these operations, movable space environment (atmosphere) or for being provided with the device of these operations, the indoor environment of equipment, with outside its space or outdoor (other rooms, next room etc.) environmental facies ratio, preferably remain on the more state of high pressure, in the operation for this operation, the gangway in movable space, preferably setting can be removed (working clothes on clothes, cleanness clothing, white clothes) the device of bur (dust etc.), equipment (Airshower chamber etc.).
< packs (tying up) operation >
Packaging (tying up) operation is that above-mentioned sterilization breast, skimmed milk, cream, acidified milk etc. are filled into after the container (commodity) for effective sale or transaction,, after vessel filling operation, be packaged into the medium operation of carton (carboard etc.) for effective sale or transaction.In addition, preferably by the temperature control (management) of said vesse (commodity), carton at for example 1~15 DEG C, be more preferably controlled at 2~12 DEG C, be further preferably controlled at 3~10 DEG C.
At packaging process, as required, before or after said vesse filling work procedure, to above-mentioned each container (commodity), each carton etc., preferably be provided for detecting the foreign matters such as metal, prevent metal detector that it is sneaked into etc., and to above-mentioned each container (commodity), each carton etc., preferably be provided for confirming all weight, prevent too much or underweight survey meter etc.These equipment can arrange individually before or after above-mentioned packaging process, also can before or after above-mentioned packaging process, be set in combination repeatedly.In addition, above-mentioned metal detector, weight measurement instrument etc., as mode, can use manual type or self acting (computing machine etc.), preferably uses self acting.
< storage operation >
Storage operation is until said vesse (commodity), carton etc. dispatch from the factory, and preserves the operation of these dairy products etc.Here in storage operation, in order to make said vesse, carton efficiently to market circulation, or in order to supply with efficiently client, be preferably provided for the space such as warehouse of storage.And; in order to make the keeping (protection) under the state of safety, relieved, health of said vesse, carton; preferably, in the above-mentioned gangway for spaces such as the warehouses preserved, setting can limit device and the equipment (security system) of personnel (related personnel, external staff etc.) turnover (discrepancy).
Moveable type storage tank for dairy products storage of the present utility model, as required, also can be used in operation not mentioned above.
Claims (3)
1. for preserving a moveable type storage tank for dairy products, it is characterized in that, the described capacity for the moveable type storage tank of preserving dairy products is that below 50 liters, it is shaped as cylindrical, and its main body is carried castor.
2. according to the moveable type storage tank of claim 1, it is characterized in that, also carry at its main body top the shedding mechanism that is not more than 1/2 topside area, and at least two top inlets and/or top discharge orifice.
3. according to the moveable type storage tank of claim 1 or 2, it is characterized in that, wherein also carry at least one bottom inlet and/or bottom discharge orifice in its bottom part body.
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