CN203843400U - Novel multifunctional electrode thermostat - Google Patents
Novel multifunctional electrode thermostat Download PDFInfo
- Publication number
- CN203843400U CN203843400U CN201420262090.7U CN201420262090U CN203843400U CN 203843400 U CN203843400 U CN 203843400U CN 201420262090 U CN201420262090 U CN 201420262090U CN 203843400 U CN203843400 U CN 203843400U
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- cover
- thermostat
- magnet
- heat
- preservation cylinder
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Abstract
The utility model belongs to the technical field of welding supporting devices and particularly provides a novel multifunctional electrode thermostat. The novel multifunctional electrode thermostat comprises a thermostat body, a handle is arranged on the outer side wall of the thermostat body, and a thermostat cover and a base are mounted at the top end and the bottom end of the thermostat body respectively. The thermostat body is composed of a thermostat shell and a thermostat liner disposed in the thermostat shell, a first heater is arranged in the base, and second heating wires are arranged in a gap between the thermostat shell and the thermostat liner. The thermostat cover is fixedly connected with the thermostat body through a thermostat cover connector and is locked through magnetic fasteners. The outer side of the thermostat body is provided with magnetic tighteners fixing the thermostat on the metal side wall, and a step type basket is arranged in the thermostat body. The novel multifunctional electrode thermostat has the advantages that thermostasis effect is enhanced, and welding efficiency is improved; the electrode thermostat is optionally arranged on metal equipment, and damages to the thermostat falling during overhead operation are avoided.
Description
Technical field
The utility model belongs to welding auxiliary equipment technical field, is specifically related to a kind of Multifunction electrode dryer.
Background technology
In the manufacture of the equipment such as boiler, pressure vessel, pressure pipeline, welding is indispensable processing technology, in welding, SMAW is particularly general welding method, in the use of welding rod, for special welding rod, important weldment, require welding rod to deposit in the electrode dryer with heat insulation effect.So electrode dryer plays particularly important effect in welding.At present, the electrode dryer using for the manufacturing firm of boiler, pressure vessel, pressure pipeline etc., exists a lot of not enough:
(1) cover of electrode dryer is 180 degree overturn structures, and adopts clasp fastening, and clasp is very easily damaged, and often in use for some time, the situation of cannot fasten or not detaining appears in electrode dryer lid, and heat insulation effect reduces.In addition, workman is in using electrode dryer, and cover keeps opening-wide state often, and heat insulation effect is difficult to guarantee.
(2) electrode dryer will continue energising, could keep normal and use, operation inconvenience;
(3) because the welding rod length of different size is different, welder, when using short welding rod, need to stand upside down heat-preservation cylinder to take out welding rod, uses inconvenience, and welding efficiency is caused to certain restriction;
(4) heat-preservation cylinder carries inconvenience, and for being difficult to fix compared with large cylinder work high above the ground heat-preservation cylinder, heat-preservation cylinder very easily falls and causes damage;
(5) electrode dryer spoilage is high, need to change twice every year electrode dryer, and production cost is increased, and Business Economic Benefit is caused to certain influence.
These foot points not above, welding quality, working (machining) efficiency, performance of enterprises impact are very large, and therefore, the electrode dryer product that needs research and development to make new advances replaces traditional electrode dryer.
Utility model content
The purpose of this utility model is that to overcome in prior art electrode dryer cover buckle part fragile, and heat insulation effect is low, and minor diameter welding rod is difficult for taking out, and heat-preservation cylinder is placed the problems such as difficulty on cylindrical shell.
For this reason, the utility model provides a kind of Multifunction electrode dryer, comprise cylindrical shell, on the lateral wall of cylindrical shell, be provided with handle, the top of cylindrical shell and bottom are separately installed with cover and base, described cylindrical shell is comprised of heat-preservation cylinder shell and the heat-preservation cylinder inner bag that is placed in heat-preservation cylinder enclosure, in described base, is provided with primary heater, in the gap between heat-preservation cylinder shell and heat-preservation cylinder inner bag, is provided with the second heater strip; Described cover is fixedly connected with cylindrical shell by cover connector, and locks by magnetic clasp; Cylindrical shell arranged outside is useful on and heat-preservation cylinder is fixed on to magnetic-type in metal sidewall takes off tight device; In cylindrical shell, be provided with staged hand basket.
Described cover inwall and cylinder top outer wall spin by screw thread, and cover is divided equally into two parts, comprise semicircular cover a and semicircular cover b, and the top of semicircle one end of described cover a is fixed with by part; Described cover b is comprised of upper and lower two parts, comprises and is positioned at the cover b1 of top and the cover b2 of below.
Described cover connector comprises rotating shaft and spring a, and corresponding side and cylindrical shell side, the semicircle one end of described cover b1 is respectively arranged with the back-up block on same vertical direction, and between two back-up blocks, vertically rotating shaft in cross-under, and described spring a is socketed in rotating shaft.
Described magnetic clasp comprises magnet a, magnetic conductor and magnet c, described magnet c is arranged on side corresponding to the semicircle one end of described cover b1 and is oppositely arranged with back-up block, it is upper and adjacent with magnet c and be positioned in same level that described magnet a is arranged on cover a, between magnet a and magnet c, be provided with magnetic conductor, described magnetic conductor is connected with by part and is positioned on same vertical direction; Described magnet a is identical with the polarity of magnet c opposite end; Described magnet a and magnet c are all wedge structure, and magnetic conductor is rectangular plate shape structure.
Describedly magnetic-typely take off tight device and formed by spring b, adjustable plate, magnet and two flexible steel tapes being fixed on cylindrical shell; Two described flexible steel tapes in same level and with the lateral vertical of cylindrical shell, two flexible steel tapes are respectively through the two ends of adjustable plate and be fixed on cylindrical shell; Described spring b is arranged between two flexible steel tapes and one end is fixedly connected with adjustable plate, the other end be fixedly connected on two fixed blocks between flexible steel tape and be connected; The outside of described two flexible steel tapes is evenly distributed with tooth bar, and inner side is evenly distributed with bar magnet.
Described primary heater is connected with external power supply by power line respectively with the second heater strip, and described the second heater strip in the shape of a spiral structure is centered around on the outer wall of described heat-preservation cylinder inner bag.
In the cavity forming between described heat-preservation cylinder shell and heat-preservation cylinder inner bag, be filled with insulation material; In described cover, be hollow cavity, in described hollow cavity, be filled with insulation material.
Described insulation material is asbestos liner.
Described staged hand basket comprises the shadoof of hand basket and hand basket both sides, on described hand basket outer wall, is provided with hand basket locating piece, is provided with inner bag locating piece on heat-preservation cylinder wall of inner container.
Described hand basket locating piece has two, is symmetricly set on the middle and lower part of hand basket outer wall both sides; The both sides of described heat-preservation cylinder wall of inner container are respectively provided with three inner bag locating pieces, and three inner bag locating pieces of every side are arranged on three differing heights on heat-preservation cylinder wall of inner container.
The beneficial effects of the utility model: this Multifunction electrode dryer that the utility model provides, heat-preservation cylinder cover extremely easy to use, has reduced spoilage, has strengthened heat insulation effect, has extended the service life of heat-preservation cylinder; Electrode dryer is applicable to the welding rod of different length, facilitates welder to take welding rod, thereby has improved welding efficiency; Electrode dryer can arbitrarily be put on hardware, and while having avoided work high above the ground, heat-preservation cylinder falls the damage causing, and can be suitable for different operating modes, and whole result of use is better; Welding quality is protected, and has reduced the waste of resource, produced higher economic benefit, has played the effect of highly effective and safe production, utilization of resources.
Below with reference to accompanying drawing, to the utility model is novel, be described in further details.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is B-B direction schematic diagram.
Fig. 3 is that A is to schematic diagram.
Fig. 4 is that C is to structural representation.
Fig. 5 is the partial enlarged drawing at E place.
Fig. 6 is the partial enlarged drawing at F place.
Description of reference numerals: 1. base; 2. primary heater; 3. the second heater strip; 4. insulation material; 5. heat-preservation cylinder shell; 6. heat-preservation cylinder inner bag; 7. shadoof; 8. inner bag locating piece; 9. hand basket locating piece; 10. handle; 11. hand baskets; 12. cover connectors; 12a, spring a; 12b, rotating shaft; 12c, back-up block; 13. flexible steel tapes; 14. adjustable plates; 15. spring b; 16. magnet; 17. magnet a; 18. magnetic conductors; 19. magnet c; 20, cover; 20a, cover a; 20b, cover b; 20b1, cover b1; 20b2, cover b2; 21, press part; 22, cylindrical shell; 23, fixed block.
The specific embodiment
Embodiment 1:
Fragile for overcoming in prior art electrode dryer cover buckle part, heat insulation effect is low, and minor diameter welding rod is difficult for taking out, and heat-preservation cylinder is placed the problems such as difficulty on cylindrical shell 22.The utility model provides a kind of Multifunction electrode dryer, as shown in Figure 1, comprise cylindrical shell 22, on cylindrical shell 22 sidewalls, be provided with handle 10, the top of cylindrical shell 22 and bottom are separately installed with cover 20 and base 1, described cylindrical shell 22 is comprised of heat-preservation cylinder shell 5 and the heat-preservation cylinder inner bag 6 that is placed in heat-preservation cylinder shell 5 inside, in described base 1, be provided with primary heater 2, in gap between heat-preservation cylinder shell 5 and heat-preservation cylinder inner bag 6, be provided with the second heater strip 3, primary heater 2 is connected with external power supply by power line respectively with the second heater strip 3, for heat-preservation cylinder inner bag 6 is heated evenly, the second heater strip 3 in the shape of a spiral structure is centered around on the outer wall of described heat-preservation cylinder inner bag 6, in the cavity forming between described heat-preservation cylinder shell 5 and heat-preservation cylinder inner bag 6, be filled with insulation material 4, in cover 20, be hollow cavity, in described hollow cavity, be filled with insulation material 4.When needs heat heat-preservation cylinder, by primary heater 2 and the second heater strip 3 energising heating, heating a period of time after by primary heater 2 and the second heater strip 3 power-off, insulation material 4 plays insulation effect, for strengthening heat-insulating property, described insulation material 4 is asbestos liner, can realize heating ten minutes, be incubated the heat insulation effect of 2-2.5 hour, overcome that existing electrode dryer needs to continue energising in use and the inconvenient problem brought.
Embodiment 2:
In order to solve, existing electrode dryer lid is fragile, operation inconvenience and the not good problem of heat insulation effect, the utility model has changed original electrode dryer and has covered down the structure that 180 degree overturn and utilize clasp fastening, as shown in Fig. 1,3,4, cover 20 inwalls and cylindrical shell 22 top outer walls spin by screw thread, conveniently retract cover 20 to deposit welding rod.Cover 20 is divided equally into two parts, comprises semicircular cover a20a and semicircular cover b20b, and the top of semicircle one end of described cover a20a is fixed with by part 21; Described cover b20b is comprised of upper and lower two parts, comprises and is positioned at the cover b120b1 of top and the cover b220b2 of below.
As shown in Figure 1 and Figure 4, cover connector 12 comprises rotating shaft 12b and spring a12a, corresponding side and cylindrical shell 22 sides, the semicircle one end of described cover b120b1 are respectively arranged with the back-up block 12c on same vertical direction, between two back-up block 12c, vertically rotating shaft 12b in cross-under, described spring a12a is socketed on rotating shaft 12b, cover b120b1 is rotated counterclockwise and opens around rotating shaft 12b, and the spring a12a that is socketed in rotating shaft 12b can regulate the height of cover.
As Fig. 1, shown in 4, magnetic clasp comprises magnet a17, magnetic conductor 18 and magnet c19, described magnet c19 is arranged on side corresponding to the semicircle one end of described cover b120b1 and is oppositely arranged with back-up block 12c, it is upper and adjacent with magnet c19 and be positioned in same level that described magnet a17 is arranged on cover a20a, between magnet a17 and magnet c19, be provided with magnetic conductor 18, described magnetic conductor 18 is connected with by part 21 and is positioned on same vertical direction; Described magnet a17 is identical with the polarity of magnet c19 opposite end; Described magnet a17 and magnet c19 are all wedge structure, and magnetic conductor 18 is rectangular plate shape structure.
Because magnetic conductor 18 is between magnet a17 and magnet c19, magnetic conductor 18 is inhaled mutually with magnet a17 and magnet c19 simultaneously, cover 20 is in closure state. when needs are opened cover 20 and are taken welding rod, depress be connected with magnetic conductor 18 by part 21, magnetic conductor 18 is drawn out the space between magnet a17 and magnet c19, because magnet a17 is identical with the polarity of magnet c19 opposite end, magnet a17 and magnet c19 repel mutually, cover b220b2 is rotated counterclockwise and flicks around being arranged on rotating shaft 12b on cover b20b, therefrom take out after welding rod, unclamp by part 21, magnetic conductor 18 resets, magnetic conductor 18 is adsorbed on the magnet a17 on fixing cover a20, because magnet c19 also inhales mutually with magnetic conductor 18, cover b220b2 is along with magnet c19 turns clockwise, magnet c19 and magnetic conductor 18 are attached together, cover 20 closures, avoided being incubated in prior art after the upper and lower 180 degree upsets of cover 20 are opened and forgotten the problem of closing and causing heat insulation effect to reduce.
In order to guarantee when depressing by part 21, the magnetic conduction physical efficiency of inhaling mutually with magnet a17 and magnet c19 is by the space between upper proposition magnet a17 and magnet c19, as shown in Figure 6, magnet a and magnet c are all wedge structure, magnetic conductor is rectangular plate shape structure, thus, magnetic conductor 18 only has part position and magnet a17 and magnet c19 tightly to inhale.
Embodiment 3:
When solving work high above the ground, electrode dryer easily falls and causes the problem of damage, cylindrical shell 22 1 sides are provided with fixing heat-preservation cylinder, prevent that it from falling magnetic-typely take off tight device, as shown in Figure 2, describedly magnetic-typely take off tight device and formed by spring b15, adjustable plate 14, magnet and two flexible steel tapes 13 being fixed on cylindrical shell 22; Two described flexible steel tapes 13 in same level and with the lateral vertical of cylindrical shell 22, two flexible steel tapes 13 are fixed on cylindrical shell 22 through the two ends of adjustable plate 14 respectively; Described spring b15 is arranged between two flexible steel tapes 13 and one end is fixedly connected with adjustable plate 14, the other end be fixedly connected on two fixed blocks 23 between flexible steel tape 13 and be connected; The outside of described two flexible steel tapes 13 is evenly distributed with tooth bar, and inner side is evenly distributed with bar magnet.
Because flexible steel tape 13 has certain rigidity, and outside is equipped with tooth bar, therefore two tapes mediated, and by moving forward and backward adjustable plate 14, makes it open different angles to be applicable on the hardware of different-diameter; There are a plurality of bar magnets tape inner side, and electrode dryer is taken off tightly on hardware, has avoided the falling from high altitude of heat-preservation cylinder to damage.
Embodiment 4:
In order to facilitate welder to take the welding rod of different length, in cylindrical shell 22, be provided with the staged hand basket of conveniently taking welding rod, described staged hand basket comprises the shadoof 7 of hand basket 11 and hand basket 11 both sides, as shown in Figure 5, on described hand basket 11 outer walls, be provided with hand basket locating piece 9, on heat-preservation cylinder wall of inner container, be provided with inner bag locating piece 8.Described hand basket locating piece 9 has two, is symmetricly set on the middle and lower part of hand basket outer wall both sides; The both sides of described heat-preservation cylinder wall of inner container are respectively provided with three inner bag locating pieces 8, and three inner bag locating pieces 8 of every side are arranged on three differing heights on heat-preservation cylinder wall of inner container.
According to the welding rod of different length, can adjust hand basket 11 height, concrete grammar is as follows, mention rear rotation hand basket 11 certain angles of shadoof 7, after assurance falls shadoof 7 hand baskets 11, the hand basket locating piece 9 of its hand basket outer arm is stuck in inner bag locating piece 8 tops on heat-preservation cylinder inner bag arm, hand basket 11 has been thus lifted to corresponding height, finally packs welding rod into.In welder uses, facilitated the taking-up of welding rod like this.
More than exemplifying is only to illustrate of the present utility model, does not form the restriction to the novel protection domain of the utility model, within the every and same or analogous design of the utility model all belongs to protection domain of the present utility model.
Claims (10)
1. a Multifunction electrode dryer, comprise cylindrical shell (22), on the lateral wall of cylindrical shell (22), be provided with handle (10), the top of cylindrical shell (22) and bottom are separately installed with cover (20) and base (1), it is characterized in that: described cylindrical shell (22) is by heat-preservation cylinder shell (5) and be placed in the inner heat-preservation cylinder inner bag (6) of heat-preservation cylinder shell (5) and form, in described base (1), be provided with primary heater (2), in the gap between heat-preservation cylinder shell (5) and heat-preservation cylinder inner bag (6), be provided with the second heater strip (3); Described cover (20) is fixedly connected with cylindrical shell (22) by cover connector (12), and locks by magnetic clasp; Cylindrical shell (22) arranged outside is useful on and heat-preservation cylinder is fixed on to magnetic-type in metal sidewall takes off tight device; Cylindrical shell is provided with staged hand basket in (22).
2. a kind of Multifunction electrode dryer as claimed in claim 1, it is characterized in that: described cover (20) inwall and cylindrical shell (22) top outer wall spin by screw thread, cover (20) is divided equally into two parts, comprise semicircular cover a(20a) and semicircular cover b(20b), described cover a(20a) the top of semicircle one end be fixed with by part (21); Described cover b(20b) by upper and lower two parts, formed, comprise the cover b1(20b1 that is positioned at top) and the cover b2(20b2 of below).
3. a kind of Multifunction electrode dryer as claimed in claim 1, it is characterized in that: described cover connector (12) comprises rotating shaft (12b) and spring a(12a), described cover b1(20b1) corresponding side and cylindrical shell (22) side, semicircle one end is respectively arranged with the back-up block (12c) on same vertical direction, between two back-up blocks (12c), vertically cross-under rotating shaft (12b), described spring a(12a) be socketed in rotating shaft (12b).
4. a kind of Multifunction electrode dryer as claimed in claim 1, it is characterized in that: described magnetic clasp comprises magnet a(17), magnetic conductor (18) and magnet c(19), described magnet c(19) be arranged on described cover b1(20b1) side corresponding to semicircle one end and being oppositely arranged with back-up block (12c), described magnet a(17) be arranged on cover a(20a) upper and with magnet c(19) adjacent and be positioned in same level, magnet a(17) and magnet c(19) between be provided with magnetic conductor (18), described magnetic conductor (18) is connected with by part (21) and is positioned on same vertical direction, described magnet a(17) with magnet c(19) polarity of opposite end is identical, described magnet a(17) with magnet c(19) be all wedge structure, magnetic conductor (18) is rectangular plate shape structure.
5. a kind of Multifunction electrode dryer as claimed in claim 1, is characterized in that: describedly magnetic-typely take off tight device by spring b(15), adjustable plate (14), magnet and two flexible steel tapes (13) of being fixed on cylindrical shell (22) form; Described two flexible steel tapes (13) in same level and with the lateral vertical of cylindrical shell (22), two flexible steel tapes (13) are respectively through the two ends of adjustable plate (14) and be fixed on cylindrical shell (22); Described spring b(15) be arranged between two flexible steel tapes (13) and one end is fixedly connected with adjustable plate (14), the other end is connected with the fixed block (23) being fixedly connected between two flexible steel tapes (13); The outside of described two flexible steel tapes (13) is evenly distributed with tooth bar, and inner side is evenly distributed with bar magnet.
6. a kind of Multifunction electrode dryer as claimed in claim 1, it is characterized in that: described primary heater (2) is connected with external power supply by power line respectively with the second heater strip (3), described the second heater strip (3) in the shape of a spiral structure is centered around on the outer wall of described heat-preservation cylinder inner bag (6).
7. a kind of Multifunction electrode dryer as claimed in claim 1, is characterized in that: in the cavity forming between described heat-preservation cylinder shell (5) and heat-preservation cylinder inner bag (6), be filled with insulation material (4); In described cover (20), be hollow cavity, in described hollow cavity, be filled with insulation material (4).
8. a kind of Multifunction electrode dryer as claimed in claim 7, is characterized in that: described insulation material (4) is asbestos liner.
9. a kind of Multifunction electrode dryer as claimed in claim 1, it is characterized in that: described staged hand basket comprises the shadoof (7) of hand basket (11) and hand basket (11) both sides, on described hand basket (11) outer wall, be provided with hand basket locating piece (9), on heat-preservation cylinder wall of inner container, be provided with inner bag locating piece (8).
10. a kind of Multifunction electrode dryer as claimed in claim 9, is characterized in that: described hand basket locating piece (9) has two, is symmetricly set on the middle and lower part of hand basket outer wall both sides; The both sides of described heat-preservation cylinder wall of inner container are respectively provided with three inner bag locating pieces (8), and three inner bag locating pieces (8) of every side are arranged on three differing heights on heat-preservation cylinder wall of inner container.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420262090.7U CN203843400U (en) | 2014-05-22 | 2014-05-22 | Novel multifunctional electrode thermostat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420262090.7U CN203843400U (en) | 2014-05-22 | 2014-05-22 | Novel multifunctional electrode thermostat |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203843400U true CN203843400U (en) | 2014-09-24 |
Family
ID=51556458
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420262090.7U Withdrawn - After Issue CN203843400U (en) | 2014-05-22 | 2014-05-22 | Novel multifunctional electrode thermostat |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203843400U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104028922A (en) * | 2014-05-22 | 2014-09-10 | 西安长庆科技工程有限责任公司 | Novel multifunctional electrode thermostat cylinder |
| CN109202835A (en) * | 2018-09-05 | 2019-01-15 | 江苏省特种设备安全监督检验研究院 | Detection switch lid electrode dryer |
| CN109514513A (en) * | 2019-01-17 | 2019-03-26 | 中国电建集团贵州电力设计研究院有限公司 | A kind of high efficiency electrode heat-preservation cylinder |
| CN112224596A (en) * | 2020-11-06 | 2021-01-15 | 合肥潜望镜机械科技有限公司 | Sealed storage device for welding electrode |
-
2014
- 2014-05-22 CN CN201420262090.7U patent/CN203843400U/en not_active Withdrawn - After Issue
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104028922A (en) * | 2014-05-22 | 2014-09-10 | 西安长庆科技工程有限责任公司 | Novel multifunctional electrode thermostat cylinder |
| CN104028922B (en) * | 2014-05-22 | 2015-11-25 | 西安长庆科技工程有限责任公司 | A kind of Multifunction electrode dryer |
| CN109202835A (en) * | 2018-09-05 | 2019-01-15 | 江苏省特种设备安全监督检验研究院 | Detection switch lid electrode dryer |
| CN109202835B (en) * | 2018-09-05 | 2023-06-06 | 江苏省特种设备安全监督检验研究院 | Detection switch cover welding rod heat preservation cylinder |
| CN109514513A (en) * | 2019-01-17 | 2019-03-26 | 中国电建集团贵州电力设计研究院有限公司 | A kind of high efficiency electrode heat-preservation cylinder |
| CN109514513B (en) * | 2019-01-17 | 2023-11-07 | 中国电建集团贵州电力设计研究院有限公司 | Welding rod heat preservation cylinder |
| CN112224596A (en) * | 2020-11-06 | 2021-01-15 | 合肥潜望镜机械科技有限公司 | Sealed storage device for welding electrode |
| CN112224596B (en) * | 2020-11-06 | 2022-06-24 | 佛山市奇伟建材有限公司 | Sealed storage device for welding electrode |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140924 Effective date of abandoning: 20151125 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |