CN203842871U - Ultrasonic cleaning mechanism heating system of drawing enameling machine - Google Patents
Ultrasonic cleaning mechanism heating system of drawing enameling machine Download PDFInfo
- Publication number
- CN203842871U CN203842871U CN201420155678.2U CN201420155678U CN203842871U CN 203842871 U CN203842871 U CN 203842871U CN 201420155678 U CN201420155678 U CN 201420155678U CN 203842871 U CN203842871 U CN 203842871U
- Authority
- CN
- China
- Prior art keywords
- ultrasonic cleaning
- pipe network
- bathing pool
- heating system
- wire drawing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004506 ultrasonic cleaning Methods 0.000 title claims abstract description 25
- 238000010438 heat treatment Methods 0.000 title claims abstract description 19
- 238000004534 enameling Methods 0.000 title abstract 3
- 238000003287 bathing Methods 0.000 claims description 27
- 238000009413 insulation Methods 0.000 claims description 10
- 238000005491 wire drawing Methods 0.000 claims description 10
- 238000004321 preservation Methods 0.000 claims description 6
- 229920000742 Cotton Polymers 0.000 claims description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 3
- 238000005485 electric heating Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000012774 insulation material Substances 0.000 description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses an ultrasonic cleaning mechanism heating system of a drawing enameling machine. The system comprises a steam generator, an ultrasonic cleaning device, and also a pipe network; the ultrasonic cleaning device comprises a coiled pipe, a bath and a vibrator; the steam generator comprises a steam outlet; a thermal insulating layer is arranged on the outer wall of the pipe network; wire passing nozzles allowing electromagnetic wires to be inserted and traverse through the bath are arranged above the bath; the wire passing nozzles are arranged in transverse rows by virtue of a wire passing support connected with the inner wall of the bath. The previous idle steam is introduced into the ultrasonic cleaner to take the place of previous electric heating power, and therefore, the electric charge can be saved. Meanwhile, as the steam generator is separated from the ultrasonic cleaner by a long distance and the temperature is easy to drop in the steam transportation process of the pipe network, the thermal insulating layer is arranged to cover the pipe network to reduce energy loss. The ultrasonic cleaning mechanism heating system of the drawing enameling machine can be widely applied to the electromagnetic wire flowline production equipment.
Description
Technical field
The utility model relates to enamelling machine, particularly ultrasonic cleaning equipment.
Background technology
In electromagnetic wire production process, before painting process, there is matting one, need to clean bare wire surface, to remove dust, the greasy dirt etc. on bare wire surface, guarantee electromagnetic wire product quality.This cleaning is normally carried out in supersonic wave cleaning machine, bare wire completes cleaning by 50 °~60 DEG C cleaning fluids in cleaning machine and ultrasonic wave, cleaning fluid in cleaning machine need to be heated to 50 °~60 DEG C with electric heating tube, and annual every cleaning machine power consumption reaches 1.8 ten thousand degree, and energy consumption is larger.On the large stove of former enamelling machine, have a steam generator, the superheated steam being produced by steam generator is not fully used and is wasted simultaneously.
Utility model content
The technical problems to be solved in the utility model is: a kind of wire drawing enamelling machine ultrasonic cleaning agency heating system is provided, saves energy consumption, increase economic efficiency.
The solution that the utility model solves its technical problem is: a kind of wire drawing enamelling machine ultrasonic cleaning agency heating system, comprise steam generator, ultrasonic cleaning equipment, also comprise pipe network, described ultrasonic cleaning equipment comprises coil pipe, bathing pool and vibrator; Described steam generator comprises gas outlet; Described coil pipe is located in bathing pool, and described vibrator is located at the bottom of bathing pool, and described pipe network is communicated with coil pipe and gas outlet; Described pipe network outer wall is provided with heat-insulation layer; Described bathing pool top be provided with for electromagnetic wire inserts and traverses by bathing pool cross line mouth, cross line mouth by be connected with the inwall of bathing pool line bracket become horizontally-arranged setting.
Preferably, in order to reach better cleaning performance, can ensure the water temperature in supersonic wave cleaning machine by electric heater unit is set, meanwhile, for energy-conservation, in the transmitting procedure of steam, can utilize heat-insulation layer to carry out heat insulation processing to pipe network.
The beneficial effects of the utility model are: the idle steam of script is incorporated into supersonic wave cleaning machine, replaces electric heating power originally, save the electricity charge.Meanwhile, because steam generator and supersonic wave cleaning machine have more at a distance, in pipe network transit steam process, easily lower the temperature, so at pipe network outer side covers one layer of heat preservation layer, reduce energy loss.
The utility model can be widely used in electromagnetic wire Production line equipment.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Detailed description of the invention
With reference to Fig. 1, a kind of wire drawing enamelling machine ultrasonic cleaning agency heating system, comprises steam generator 1, ultrasonic cleaning equipment 2, also comprises pipe network 3, and described ultrasonic cleaning equipment 2 comprises coil pipe 21, bathing pool 22 and vibrator 23; Described steam generator 1 comprises gas outlet 11; Described coil pipe 21 is located in bathing pool 22, and described vibrator 23 is located at the bottom of bathing pool 22, and described pipe network 3 is communicated with coil pipe 21 and gas outlet 11; Described pipe network 3 outer walls are provided with heat-insulation layer; Described bathing pool 22 tops be provided with for electromagnetic wire inserts and traverses by bathing pool 22 cross line mouth, cross line mouth and become horizontally-arranged setting by the mistake line bracket being connected with the inwall of bathing pool 22.The high-temperature steam that utilizes steam generator to produce, is passed in ultrasonic cleaning equipment by pipe network, utilizes the water in Steam Heating bathing pool, reaches the effect of cleaning electromagnetic wire.The steam-heated thermal efficiency is higher than electrical heating, and this steam is originally in one waste state, is introduced in bathing pool, saved a large amount of electricity charge.Meanwhile, due to pipe network expose with air in, in steam transportation, easily cause energy loss, pipe network is wrapped with heat-insulation layer, reduced exchange heat, improved the heating efficiency of steam.
Further preferred, described ultrasonic cleaning equipment 2 is also provided with electric heater unit, and described electric heater unit is arranged in bathing pool.When after the water of changing in bathing pool, depend merely on Steam Heating, cannot promptly reach operating temperature requirement, in order to increase work efficiency, by electric heater unit auxiliary heating, reduce because of the too low impact on cleaning performance of water temperature
Further preferred, the heat-insulation layer outside described pipe network 3 be by first in the outer covering one layer of heat preservation of pipe network 3 cotton, be then wrapped with again tinfoil in heat-preservation cotton outside and form.Utilize heat-preservation cotton and tinfoil to be incubated, both had economic benefit, heat insulation effect is desirable again.In addition, can also adopt the insulation materials such as polytene heat-insulation material, composite silicate thermal insulation material or alumina silicate as heat-insulation layer.
Further preferred, described pipe network 3 is provided with ball valve switch.Can give multiple aqua storage tank heating by valve control, while changing water, close other groove steam and can accelerate firing rate, reduce because of the too low impact on cleaning performance of water temperature.
Further preferred, the lower sides of bathing pool 22 is provided with and changes penstock, in bathing pool 22, is provided with temperature sensor.
These are only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (6)
1. a wire drawing enamelling machine ultrasonic cleaning agency heating system, comprise steam generator (1), ultrasonic cleaning equipment (2), it is characterized in that: also comprise pipe network (3), described ultrasonic cleaning equipment (2) comprises coil pipe (21), bathing pool (22) and vibrator (23); Described steam generator (1) comprises gas outlet (11); Described coil pipe (21) is located in bathing pool (22), and described vibrator (23) is located at the bottom of bathing pool (22), and described pipe network (3) is communicated with coil pipe (21) and gas outlet (11); Described pipe network (3) outer wall is provided with heat-insulation layer; Described bathing pool (22) top be provided with for electromagnetic wire inserts and traverses by bathing pool (22) cross line mouth, cross line mouth by be connected with the inwall of bathing pool (22) line bracket become horizontally-arranged setting.
2. wire drawing enamelling machine ultrasonic cleaning agency heating system according to claim 1, is characterized in that: described ultrasonic cleaning equipment (2) also comprises electric heater unit, and described electric heater unit is located at the bottom of bathing pool.
3. wire drawing enamelling machine ultrasonic cleaning agency heating system according to claim 2, it is characterized in that: the outer heat-insulation layer of described pipe network (3) is by first covering one layer of heat preservation cotton outside pipe network (3), being then wrapped with tinfoil in heat-preservation cotton outside again and forming.
4. wire drawing enamelling machine ultrasonic cleaning agency heating system according to claim 3, is characterized in that: described pipe network (3) is provided with ball valve switch.
5. wire drawing enamelling machine ultrasonic cleaning agency heating system according to claim 4, is characterized in that: the lower sides of bathing pool (22) is provided with and changes penstock.
6. wire drawing enamelling machine ultrasonic cleaning agency heating system according to claim 5, is characterized in that: in described bathing pool (22), be provided with temperature sensor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420155678.2U CN203842871U (en) | 2014-04-02 | 2014-04-02 | Ultrasonic cleaning mechanism heating system of drawing enameling machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420155678.2U CN203842871U (en) | 2014-04-02 | 2014-04-02 | Ultrasonic cleaning mechanism heating system of drawing enameling machine |
Publications (1)
Publication Number | Publication Date |
---|---|
CN203842871U true CN203842871U (en) | 2014-09-24 |
Family
ID=51555933
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201420155678.2U Expired - Lifetime CN203842871U (en) | 2014-04-02 | 2014-04-02 | Ultrasonic cleaning mechanism heating system of drawing enameling machine |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN203842871U (en) |
-
2014
- 2014-04-02 CN CN201420155678.2U patent/CN203842871U/en not_active Expired - Lifetime
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20140924 |
|
CX01 | Expiry of patent term |