CN203840156U - Laser-based thickness measuring mechanism of machining equipment for stator and rotor of motor - Google Patents
Laser-based thickness measuring mechanism of machining equipment for stator and rotor of motor Download PDFInfo
- Publication number
- CN203840156U CN203840156U CN201420248267.8U CN201420248267U CN203840156U CN 203840156 U CN203840156 U CN 203840156U CN 201420248267 U CN201420248267 U CN 201420248267U CN 203840156 U CN203840156 U CN 203840156U
- Authority
- CN
- China
- Prior art keywords
- laser
- side plate
- supporting plate
- fixed
- steel band
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The utility model relates to the machining field of stators and rotors and particularly relates to a laser-based thickness measuring mechanism of machining equipment for the stator and the rotor of a motor, which comprises lasers, a steel strip supporting plate and a laser side plate. The steel strip supporting plate is horizontally fixed on a vertical side plate. The middle part of the laser side plate is flattened and sunken to form a gap. The gap and the steel strip supporting plate are arranged in a vertically staggered manner. The lasers arranged on the laser side plate are positioned both above and below the steel strip supporting plate. The laser side plate is fixed on the side plate. The side plate is fixed on a mounting seat. A controller fixing case internally provided with a controller is arranged on the mounting seat. According to the technical scheme of the utility model, the accuracy of measurement results is greatly improved due to the adoption of two lasers, namely an upper laser and a lower laser. Since the thickness measuring operation is conducted by the lasers, the cumulative thickness of an original workpiece can be known, so that the workpiece is subjected to stamping only when the cumulative thickness thereof conforms to the stamping standard. The laser-based thickness measuring mechanism of the machining equipment is ingenious in design, and convenient to use. The cost of human resources is greatly reduced.
Description
Technical field
The utility model relates to rotor manufacture field, especially a kind of thickness measurement with laser mechanism of motor stator rotor machining device
.
Background technology
Motor stator, rotor are to be formed by the stack of multi-disc silicon steel sheet, and stator, rotor thickness are to weigh the whether qualified unique index of motor.Traditional stator, the rotor mode of production, the silicon steel material that motor press machine drags regular length at interval of a period of time is under cutter sweep, silicon steel material is cut into the monolithic silicon steel sheet of solid shape, and more than repeating, action superposes to silicon steel sheet, when silicon steel sheet stack is added to stator number, decompressor carries out drawing to the silicon steel sheet of stack.But while adopting ordinary silicon Steel material to produce, different batches or with uneven thickness likely batch all, in the time that superimposed sheets number meets or exceeds 100, the cumulative errors of generation are larger, causes motor stator, rotor thickness uncontrollable, and qualification rate is low.Conventionally the mode that employing is manually weighed at present, because density of material is certain, make mould given volume, thickness and weight are directly proportional, there is relevant correspondence table in a lot of enterprises, judge the stator of drawing according to weight, rotor thickness, artificial cutting or interpolation silicon steel sheet make motor stator, rotor thickness meets the demands, therefore need silicon steel sheet to carry out thickness measuring in order to control thickness before punching press, but common measuring thickness device at present, laser is arranged on device top, the measurement thing that is placed on bottom is measured, ordinary silicon Steel material is so not smooth, the precision of measuring easily has problems.
Summary of the invention
In order to solve the easy in-problem technical problem of precision of above-mentioned measurement, the utility model provides a kind of thickness measurement with laser mechanism of the stator rotor processing unit (plant) that can improve certainty of measurement
.
The technical solution of the utility model is as follows:
A kind of thickness measurement with laser mechanism of motor stator rotor machining device, comprise laser, steel band supporting plate and laser side plate, described steel band supporting plate is horizontally fixed on vertical side plate, the smooth breach that is recessed to form in the middle of described laser side plate, breach and the staggered vertical setting of steel band supporting plate, laser side plate is equipped with laser at the upper and lower of steel band supporting plate, and laser side plate is fixed on side plate, described side plate is fixed on mount pad, establishes the controller fixed case of controller in mount pad is provided with.Because silicon strip only has horizontal survey just can obtain data more accurately, therefore need the stand of level, laser is all installed up and down and is avoided silicon steel material out-of-flatness partly, improve the accuracy of measuring.
As preferably, between described steel band supporting plate bottom and mount pad, fix by support, described mount pad bottom is fixed with upper bush, described upper bush is set in lower sleeve, fix by the bolt bar that penetrates lower sleeve, lower sleeve is arranged on firm banking, between mount pad and ground, is also provided with in order to firm steel wire rope.Lathe operation vibration is larger, needs firm banking and steel wire rope multiple firm, and sleeve Height Adjustment is convenient to adapt to multiple lathe and is used.
As preferably, described steel band supporting plate rear and front end parallel with laser side plate is provided with unpowered roller by roller holder level.Compacting through unpowered roller two ends can make silicon strip more flatly pass through laser, increases the accuracy of thickness measure.
Use the technical solution of the utility model, upper and lower two lasers improve measurement result accuracy greatly, because there is the thickness measuring of laser, we can know the cumulative thickness of multiple original papers, guarantee that cumulative thickness reaches punching press standard and carries out punching press again, avoid like this error range excessive, original paper quality has been had to preliminary control, and the qualification rate while detection of weighing improves widely, the disqualification rate of keeping under strict control, design ingeniously and easy-to-use, greatly reduce the cost of human resources.
Brief description of the drawings
Fig. 1,2, the 3rd, structural representation of the present utility model;
Fig. 4,5,6, the 7th, the structural representation of the utility model embodiment.
Embodiment
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Embodiment
As Fig. 1, 2, the described thickness measurement with laser mechanism 1 of a kind of motor stator rotor machining device shown in 3, comprise laser 17, steel band supporting plate 5 and laser side plate 13, described steel band supporting plate 5 is by being horizontally fixed on vertical side plate 14, the smooth breach that is recessed to form in the middle of described laser side plate 13, breach and the staggered vertical setting of steel band supporting plate 5, laser side plate 13 is equipped with laser 17 at the upper and lower of steel band supporting plate 5, laser side plate 13 is fixed on side plate 14 by fixed head 12, described side plate 14 is fixed on mount pad 15, in being provided with, establishes mount pad 15 the controller fixed case 11 of controller.
Between described steel band supporting plate 5 bottoms and mount pad 15, fix by support, described mount pad 15 bottoms are fixed with upper bush 6, described upper bush 6 is set in lower sleeve 7, fix by the bolt bar 10 that penetrates lower sleeve 7, lower sleeve 7 is arranged on firm banking 8, between mount pad 15 and ground, is also provided with in order to firm steel wire rope 9.
Described steel band supporting plate 5 rear and front end parallel with laser side plate 13 is provided with unpowered roller 16 by roller holder 18 levels.
As Fig. 4, 5, 6, shown in 7, a kind of motor stator rotor machining device is by thickness measurement with laser mechanism 1, cutting punching mechanism 2, weight induction mechanism 3 forms successively, described thickness measurement with laser mechanism 1 comprises the steel band supporting plate 5 of hollow, on described steel band supporting plate 5 hollow spaces, have vertically relative laser 17, described cutting punching mechanism 2 comprises cutting tool 39, staking punch 40 and workbench, described weight induction mechanism 3 comprises adjustable-width slideway 23, the blanking port below of described workbench is provided with transport tape 21, described adjustable-width slideway 23 and transport tape 21, loose slot 32 docks, described thickness measurement with laser mechanism 1, cutting punching mechanism 2, weight induction mechanism 3 keeps data communication with controller, described laser 17 is by data collecting card and communication interface and controller maintenance data communication, described controller and die cut mechanism 2 keep data communication, described controller and weighing controller keep data communication, described weighing controller and electronic scale 35 keep data communication.
Described weight induction mechanism 3 comprises transport tape 21, adjustable-width slideway 23 and loose slot 32, described transport tape 21 front ends are provided with adjustable-width slideway 23, described adjustable-width slideway 23 upper left-hand are provided with rib 42, described rib 42 outer walls are provided with in order to the electric pushrod A26 of pusher and whether have the infrared switch Receiver A27 of material in order to detect rib 42 places, rib 42 lower right side are provided with narrow slideway, in the middle of described narrow slideway, be provided with line slideway module 28, described narrow slideway discharging opening below is mounted in loose slot 32 sliding back and forth on line slideway 33.
Described adjustable-width slideway 23 upper right are provided with infrared switch emitting head A25 and in order to adjust the ball screw module A 24 of adjustable-width slideway 23 width.
Described loose slot 32 left sides are provided with electric pushrod B29 and infrared switch Receiver B30, loose slot 32 is provided with infrared switch emitting head B34 and backgauge limit 47, backgauge limit 47 is in order to prevent that multiple stators from falling, be used for sealing discharging opening, described loose slot 32 right sides are provided with electronic scale 35, described electronic scale 35 is provided with material cover 41, and described material cover 41 connects stepping motor 36 by U-shaped rotating push rod 37.
When use, the height of adjusting steel band supporting plate 5 is consistent with workbench, original paper is process laser 17 under unpowered roller 16, because original paper each run is fixed and unanimously, so the average thickness of each section of original paper can be surveyed, we arrange needs the rotor thickness of producing as the value of appraising and deciding, controller receives the synchronization pulse that cutting punching mechanism 2 sends, send data acquisition signal to data collecting card by communication interface, data collecting card carries out data acquisition process to laser 17, calculate the thickness of current silicon steel sheet and feed back to controller, controller receives the single-sheet thickness that feedback is come, and calculate the silicon steel sheet thickness of cutting punching mechanism 2 current accumulations, if thickness meets the demands, start solenoid control cutting punching mechanism 2 and carry out punching press, punching press is pressed into stator, because original paper thickness is at 0.5mm in original operation, error amount is 0.02mm, there is in theory the error amount of 2mm in 100 silicon steel sheet stacks, this with respect to approach 4 silicon steel sheets thickness and, error is too large, have a strong impact on accuracy and productivity effect, the processing that can not link up also increases the loss of machine, stator falls into transport tape 21 and is sent to adjustable-width slideway 23, if the infrared switch Receiver A27 on slideway has detected that stator is blocked by baffle plate in continuous 3 seconds, start electric pushrod A26, stator is pushed in narrow slideway, narrow chute width can free adjustment, it is adjusted to stator width size, therefore the stator in narrow passage can be arranged in order and enter loose slot 32, stator falls loose slot 32 motion backgauge limits 47 and blocks narrow slideway outlet, loose slot 32 can regulate front and back, can be adjusted to and can only hold a stator, infrared switch Receiver B30 has detected that stator falls, can start electric pushrod B29 pushes stator in electronic scale 35, electronic scale 35 is weighed to stator, weighing controller contrasts weight, the qualified U-shaped rotating push rod 37 by stepping motor 36 is pushed the left side claiming to, underproof the right of pushing title to, complete automatic sorting function, weighing controller is continuous detects that stator rotor weight is not in scope for 3 times, calculate thickness side-play amount according to deviation of weight and feed back to controller, controller is proofreaied and correct laser 17, if stator standard thickness h, standard thickness weight is within the scope of a1 ~ a2, and single piece of silicon Steel material standard is 0.5, total sheet of stator is counted n=h/0.5 so, the weight of monolithic stator is within the scope of a1/2h ~ a2/2h so, be h if laser measurement thickness is set, and the weight of actual stator is a3, not within the scope of a1 ~ a2, deviation of weight between them is a1-a3 ~ a2-a3 scope, single piece of silicon Steel material standard is within the scope of a1/2h ~ a2/2h, monolithic stator thickness deviation is within the scope of (a1-a3)/a2*h ~ (a2-a3)/a1*h so, take the mean and compensate, offset is ((a2-a3)/a1*h+(a1-a3)/a2*h)/2, quality examination before existing like this punching press, there is again the check and correction of last detection to remedy, front and back two rings have all improved technological level and the automation control of producing greatly, the quality of product and the economic benefit of enterprise are greatly improved.
Claims (3)
1. the thickness measurement with laser mechanism of a motor stator rotor machining device, it is characterized in that: comprise laser (17), steel band supporting plate (5) and laser side plate (13), described steel band supporting plate (5) is horizontally fixed on vertical side plate (14), the smooth breach that is recessed to form in the middle of described laser side plate (13), breach and the staggered vertical setting of hollow space in the middle of steel band supporting plate (5), laser side plate (13) is equipped with laser (17) at the upper and lower of steel band supporting plate (5), laser side plate (13) is fixed on side plate (14), described side plate (14) is fixed on mount pad (15), in being provided with, establishes mount pad (15) the controller fixed case (11) of controller.
2. the thickness measurement with laser mechanism of a kind of motor stator rotor machining device according to claim 1, it is characterized in that: between described steel band supporting plate (5) portion and mount pad (15), fix by support, described mount pad (15) bottom is fixed with upper bush (6), described upper bush (6) is set in lower sleeve (7), fix by the bolt bar (10) that penetrates lower sleeve (7), it is upper that lower sleeve (7) is arranged on firm banking (8), between mount pad (15) and ground, is also provided with in order to firm steel wire rope (9).
3. the thickness measurement with laser mechanism of a kind of motor stator rotor machining device according to claim 1, is characterized in that: described steel band supporting plate (5) is provided with unpowered roller (16) with the parallel rear and front end of laser side plate (13) by roller holder (18) level.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420248267.8U CN203840156U (en) | 2014-05-14 | 2014-05-14 | Laser-based thickness measuring mechanism of machining equipment for stator and rotor of motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420248267.8U CN203840156U (en) | 2014-05-14 | 2014-05-14 | Laser-based thickness measuring mechanism of machining equipment for stator and rotor of motor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203840156U true CN203840156U (en) | 2014-09-17 |
Family
ID=51517950
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420248267.8U Active CN203840156U (en) | 2014-05-14 | 2014-05-14 | Laser-based thickness measuring mechanism of machining equipment for stator and rotor of motor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203840156U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107238351A (en) * | 2017-07-07 | 2017-10-10 | 宁波九纵智能科技有限公司 | A kind of measurement apparatus corrected applied to rotor on-line thickness measurement |
| CN114043185A (en) * | 2021-11-29 | 2022-02-15 | 天津吉达尔重型机械科技股份有限公司 | Pull rod production and processing device |
-
2014
- 2014-05-14 CN CN201420248267.8U patent/CN203840156U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107238351A (en) * | 2017-07-07 | 2017-10-10 | 宁波九纵智能科技有限公司 | A kind of measurement apparatus corrected applied to rotor on-line thickness measurement |
| CN114043185A (en) * | 2021-11-29 | 2022-02-15 | 天津吉达尔重型机械科技股份有限公司 | Pull rod production and processing device |
| CN114043185B (en) * | 2021-11-29 | 2023-03-24 | 天津吉达尔重型机械科技股份有限公司 | Pull rod production and processing device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103956866B (en) | Motor stator and rotor machining method | |
| CN103956867B (en) | A kind of motor stator rotor machining device | |
| CN106180212B (en) | A kind of intelligent adjustment control method of looper control system and loop length | |
| JP2020001090A (en) | Pressing/cutting/collection compound machine capable of equipment maintenance management | |
| US10486384B2 (en) | Press system and control method for press system | |
| CN104117648B (en) | The online scale weighing system of a kind of multithread many scales continuous casting billet | |
| CN203840155U (en) | Machining equipment for stator and rotor of motor | |
| CN109731984B (en) | Auxiliary punching system of stator punching die | |
| CN203840156U (en) | Laser-based thickness measuring mechanism of machining equipment for stator and rotor of motor | |
| CN208101160U (en) | A kind of corrugated box die-cutting machine | |
| CN203840154U (en) | Weight sensing mechanism of motor stator and rotor processing device | |
| CN109877650A (en) | A kind of sheared blank cutter life prediction technique | |
| CN201182193Y (en) | Light screen type constant flow capacity cigarette block splitting machine | |
| CN204135306U (en) | The online scale weighing system of a kind of multithread many scales continuous casting billet | |
| CN112853348B (en) | Blade cladding equipment for tracking blade cladding track by using sensor | |
| CN107584256A (en) | A kind of rail milling process | |
| CN210315016U (en) | Automatic cutting machine for scouring pad | |
| CN211740964U (en) | Full-automatic detection machine for pressed bricks | |
| CN210321523U (en) | Tool for detecting and positioning shredding width of TOBSPIN shredding machine | |
| CN212733104U (en) | High-precision weighing and sorting device for slender bars | |
| CN209288385U (en) | A kind of accurate cutter device of steel plate | |
| CN114054361A (en) | Battery core pole piece sorting device | |
| CN110181112B (en) | Automatic control system for blade clearance of cross-cut shear | |
| JPS5942200A (en) | Method for adjusting weight of molding part in power compression molding machine | |
| CN219537409U (en) | Loosening device for materials |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220119 Address after: 518103 B301, No. 44-1, Xintang Road, Xintian community, Fuhai street, Bao'an District, Shenzhen, Guangdong Patentee after: Guangdong jiuzong Intelligent Technology Co.,Ltd. Address before: 315332 Yisheng kangnei, industrial North Zone, Fuhai Town, Cixi City, Ningbo City, Zhejiang Province Patentee before: NINGBO JIUZONG INTELLIGENT TECHNOLOGY Co.,Ltd. |
|
| TR01 | Transfer of patent right |