CN203838358U - Brightness enhancing film and backlight module group containing the brightness enhancing film - Google Patents

Brightness enhancing film and backlight module group containing the brightness enhancing film Download PDF

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Publication number
CN203838358U
CN203838358U CN201420220450.7U CN201420220450U CN203838358U CN 203838358 U CN203838358 U CN 203838358U CN 201420220450 U CN201420220450 U CN 201420220450U CN 203838358 U CN203838358 U CN 203838358U
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China
Prior art keywords
vortex
brightness enhancement
enhancement film
brightness enhancing
microstructure unit
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Withdrawn - After Issue
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CN201420220450.7U
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Chinese (zh)
Inventor
朱伟
陆国华
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Zhangjiagang Kangdexin Optronics Material Co Ltd
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Zhangjiagang Kangdexin Optronics Material Co Ltd
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Abstract

The utility model discloses a brightness enhancing film comprising a base material layer, and a light emitting face of the base material layer comprises a microstructure layer consisting of microstructure units that exert brightness enhancing effects; on the light emitting face, the microstructure units gradually extend outward with the light emitting face center serving as a starting point. A microstructure is designed into a vortex line structure, light rays in all directions can be gathered in the center, light rays in the lengthways direction and the horizontal direction can be converged at the same time, good brightness enhancing effects can be realized, the brightness enhancing film of the utility model is obviously better than a normal brightness enhancing film in brightness enhancing effects, the microstructure units can be asymmetric and therefore a brightness enhancing center cannot be caused to deviate, and therefore processing error tolerance is enlarged. A molding function can be realized just by rotating a brightness enhancing film forming mold along a hour hand direction, and convenience is realized in processing procedures; compared with a Fresnel type processing mode, the vortex structure is advantaged by saved time and high efficiency. Optical angles of the brightness enhancing film can be altered in design processes, and other processing modes cannot be affected.

Description

A kind of brightness enhancement film and the backlight module that comprises this brightness enhancement film
Technical field
The utility model belongs to optic film structure technical field, the backlight module that is specifically related to a kind of brightness enhancement film and comprises this brightness enhancement film.
Background technology
Brightness enhancement film refers to and is applied to take and improve film or the thin slice that whole back light system luminescence efficiency is aim in TFT (Thin Film Transistor (TFT)) LCD backlight module, common brightness enhancement film is by a flat-shaped substrate and a plurality ofly in order to converge the prism of light, is formed, along with improving constantly that backlight illumination requires, requirement to backlight module inside all parts is also more and more higher, brightness enhancement film is particularly crucial, and those skilled in the art constantly attempt adopting new frame mode to improve the increment effect of brightness enhancement film in recent years.
Fig. 1 is a kind of brightness enhancement film of the prior art, and current brightness enhancement film comprises one deck transmitting substrate layer and one deck blast microstructured layers.Be used for the microstructure design of blast at the opposite side of incident ray, first incident ray passes through substrate layer, enter afterwards blast prism microstructure, according to snell law, only have the light of some incident angle scope could produce refraction and pass through brightness enhancement film, all the other light can produce total reflection can be continued to reclaim until its incident angle can pass through brightness enhancement film, and make brightness enhancement film can restrain or dwindle the degree of divergence of light, and then make the brightening effect of light in brightness enhancement film reachability set.
This brightness enhancement film microstructure is only extended to a direction, so the light of a direction can only be assembled, the light of another direction does not change.So can only longitudinal or horizontal blast, be so limited, brightening effect is limited.Meanwhile, if base angle angle is unequal and one-piece construction is asymmetric for 2 of prism, the central point of blast there will be skew, causes observer uncomfortable.
Fig. 2 is a kind of light guide plate of innovation, comprises the exiting surface 101 of an incidence surface 100 and adjacent this incidence surface.Exiting surface is provided with V-arrangement, the trapezoidal or other forms of concentric groove that spacing changes.Thereby groove structure is set on exiting surface and can plays the viscose process that prismatic lens and prismatic lens and light guide plate are omitted in blast effect.Because this groove is concentric structure, the spotlight effect that can strengthen all directions improves emitting brightness.
Thereby the brightening structure of Fresnel form needs first the concentric groove of the type to be carved on a mould and produced in actual process.When engraved die, the concentric groove of Fresnel form need to be carved one by one, and a donut need to once play cutter and a roll setting, and for a Fresnel structure, may need the roll setting that rises of up to ten thousand times, and engraving process wastes time and energy, and efficiency is not high.
Therefore, in view of above problem, be necessary to propose a kind of novel easy to process quick, the brightness enhancement film that production efficiency is higher, to realize 2 directions, carry out blast simultaneously, reach better brightening effect, and the microstructured layers of brightness enhancement film can not cause the skew at blast center for unsymmetric form, effectively improve the tolerance of error.
Utility model content
In view of this, the utility model provides a kind of brightness enhancement film, by microstructure unit being designed to vortex-like line structure, can be by the light of all directions toward centre convergence, can be simultaneously the light of 2 directions be in length and breadth restrained, can reach better brightening effect, allow microstructure unit type is asymmetric type and do not affect the position at blast center simultaneously, has expanded mismachining tolerance tolerance.And the mould of vortex-like structure brightness enhancement film only need get final product machine-shaping along a clockwise rotation, and process is convenient, compares the processing of Fresnel, and vortex-like structure is saved time, and efficiency is higher.
A kind of brightness enhancement film proposing according to the purpose of this utility model, comprise substrate layer, described substrate layer comprises incidence surface and exiting surface, on described exiting surface, includes microstructured layers, described microstructured layers is comprised of at least one microstructure unit, and described microstructure unit is vortex-like alignment and extends gradually outward.
Preferably, the center superposition of described vortex-like Xian center and this exiting surface.
Preferably, described microstructure unit is prism unit or post mirror unit or polygonized structure unit.
Preferably, described microstructure unit is the first optical surface near the medial surface at vortex-like Xian center, and the angle of described the first optical surface and bottom surface is the first optics angle, and described the first optics angular region is 45 ° ± 15 °; Described microstructure unit is the second optical surface away from the lateral surface at vortex-like Xian center, and the angle of described the second optical surface and bottom surface is the second optics angle, and described the second optics angular region is 45 ° ± 15 °.
Preferably, on described microstructure unit, corresponding crest and trough place all form fillet.
Preferably, described microstructure unit comprises the vortex-like line structure of multistage, vortex-like line of the end to end composition of vortex-like line structure described in multistage.
Preferably, described microstructure unit comprises many vortex-like line structures, and the starting point of many described vortex-like line structures is identical, and each circle increment is not etc.
Preferably, the top of described microstructure unit is discontinuous upper and lower, left and right rolling shape, or is continuous upper and lower, left and right rolling shape; Or be random upper and lower, left and right rolling shape.
A backlight module, comprises described brightness enhancement film.
Compared with prior art, the advantage of the disclosed brightness enhancement film of the utility model is:
1, by microstructure unit being designed to vortex-like line structure, can be by the light of all directions toward centre convergence, can be simultaneously the light of 2 directions be in length and breadth restrained, can reach better brightening effect, brightening effect can be better than common brightness enhancement film; Meanwhile, allowing microstructure unit type is asymmetric type and can not cause the skew at blast center, has expanded mismachining tolerance tolerance.
2, the mould of vortex-like structure brightness enhancement film only need get final product machine-shaping along a clockwise rotation, and process is convenient, compares the processing of Fresnel, and vortex-like structure is saved time, and efficiency is higher.
3, the brightness enhancement film of vortex-like structure can be revised easily optical angle in design process, and does not affect its processing mode.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of a kind of brightness enhancement film in prior art.
Fig. 2 is the structural representation of a kind of light guide plate of innovation in prior art.
Fig. 3 is the structural representation of the disclosed a kind of brightness enhancement film of the utility model.
Fig. 4 is the sectional view along brightness enhancement film center line.
Fig. 5 is the sectional view of brightness enhancement film in embodiment 1.
Fig. 6 is brightening effect comparison diagram in embodiment 1.
Fig. 7 is the sectional view of brightness enhancement film in embodiment 2.
Fig. 8 is brightening effect comparison diagram in embodiment 2.
Fig. 9 is the sectional view of brightness enhancement film in embodiment 3.
Figure 10 is brightening effect comparison diagram in embodiment 3.
The title of the numeral in figure or the corresponding component of alphabetical representative:
1, substrate layer 2, microstructured layers 3, the first optical surface 4, the second optical surface
Embodiment
Common linear brightness enhancement film is only extended to a direction, so the light of a direction can only be assembled, the light of another direction does not change, thus can only longitudinal or horizontal blast, being so limited, brightening effect is limited.Meanwhile, if base angle angle is unequal and one-piece construction is asymmetric for 2 of prism, the central point of blast there will be skew, causes observer uncomfortable.The brightening structure of Fresnel form needs first the concentric groove of the type to be carved on a mould and produced in actual process, when engraved die, the concentric groove of Fresnel form need to be carved one by one, and may need an inferior roll setting up to ten thousand for a Fresnel structure, engraving process wastes time and energy, and efficiency is not high.
The utility model is for deficiency of the prior art, a kind of brightness enhancement film is provided, by microstructure design being become to vortex-like line structure, can be by the light of all directions toward centre convergence, can be simultaneously the light of 2 directions be in length and breadth restrained, can reach better brightening effect, allow microstructure unit type is asymmetric type and do not affect the position at blast center simultaneously, has expanded mismachining tolerance tolerance.And the mould of vortex-like structure brightness enhancement film only need get final product machine-shaping along a clockwise rotation, and process is convenient, compares the processing of Fresnel, and vortex-like structure is saved time, and efficiency is higher.
Please also refer to Fig. 3 and Fig. 4, a kind of brightness enhancement film, comprises substrate layer 1, and substrate layer 1 comprises incidence surface and exiting surface, includes microstructured layers 2 on exiting surface, and microstructured layers 2 is comprised of at least one microstructure unit, and microstructure unit is vortex-like alignment and extends gradually outward.The center superposition of vortex-like Xian center and this exiting surface, and this microstructure unit has brightening effect.
Microstructure unit is that prism unit or post mirror unit or polygonized structure unit or other have the microstructure of increment effect.The material of substrate layer 1 is polyethylene terephthalate, polymethylmethacrylate, polycarbonate or glass, or the complex of other transparent materials or transparent material.
This blast microstructured layers integral body presents vortex-like, and the mould of vortex-like structure brightness enhancement film only need be plastic along a clockwise rotation, and process is convenient, compares the processing of Fresnel, and vortex-like structure is saved time, and efficiency is higher.
Also microstructure can be carried out to regular or irregular combination according to designing requirement.As: microstructure unit can comprise the vortex-like line structure of multistage, vortex-like line of the end to end composition of the vortex-like line structure of multistage.Or microstructure unit comprises many vortex-like line structures, the starting point of many vortex-like line structures is identical, and each circle increment is not etc.
Can be by the light of all directions toward centre convergence by this vortex-like structure, can be simultaneously the light of 2 directions be in length and breadth restrained, compare the brightness enhancement film of using in traditional backlight module, use this patent structure can reach better brightening effect, allow microstructure unit type is asymmetric type and do not affect the position at blast center simultaneously, has expanded mismachining tolerance tolerance.And the brightness enhancement film of vortex-like structure can revise easily optical angle in design process, and do not affect its processing mode.
The vortex-like structure of microstructure unit, the equation of the vortex-like line of its plane is:
r=A*t+B;
θ=2*π*t*C;
z=0;
Wherein A*t is the increment of each circle radius, and B is initial radium, and C is the number of turns, and whole vortex-like structure can be by end to end the combining of the vortex-like line of multistage.
For same microstructure unit, the medial surface at close vortex-like line center is that the first optical surface 3, the first optical surfaces 3 are the first optics angle a with the angle of bottom surface; The first optics angular region is 45 ° ± 15 °.Microstructure unit is that the second optical surface 4, the second optical surfaces 4 are the second optics angle b with the angle of bottom surface away from the lateral surface at vortex-like line center; The scope of the second optics angle b is 45 ° ± 15 °.On microstructure unit, corresponding crest and trough place all form fillet, are respectively R1 and R2, and microstructure spacing is P, and microstructure height is H.The first optical surface and the second optical surface can be the arbitrary face types by designing requirement.Optics angle a and b can need not equate or not etc. according to design.
The top of microstructure unit is discontinuous upper and lower, left and right rolling shape, or is continuous upper and lower, left and right rolling shape; Or be random upper and lower, left and right rolling shape, concrete structure is determined as required, at this, does not limit.
The method for making of brightness enhancement film is as follows:
Step 1: the workpiece that mould is used is positioned on the processing platform of numerically-controlled machine;
Step 2: in this numerically-controlled machine, machined parameters is set, sets running orbit, back engagement of the cutting edge, the amount of feeding and the speed of feed of numerically-controlled machine icking tool;
Step 3: icking tool rotates along a clockwise at surface of the work, once engraving molds microstructure, Mould Machining moulding; This microstructure is vortex-like wire shaped;
Step 4: then the mould processing is put into UV curing formation machine, UV curing formation machine is coated with the uniform UV glue of last layer on the exiting surface of substrate layer;
Step 5: adopt mould compressing on UV glue, and by UV light irradiation, under the irradiation of UV lamp, through the UV adhesive curing of compacting, form microstructured layers, complete the making of brightness enhancement film; The shape of microstructured layers and the inverted configuration on mould.
The mould of vortex-like structure brightness enhancement film only need be plastic along a clockwise rotation, and process is convenient, compares the processing of Fresnel, and vortex-like structure is saved time, and efficiency is higher.
A backlight module, comprises this brightness enhancement film.Wherein brightness enhancement film also can be applicable in display device.
To the technical solution of the utility model, be clearly and completely described by embodiment below.Obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Embodiment based in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
Embodiment 1
Please also refer to Fig. 5 and Fig. 6, as shown in the figure, brightness enhancement film is comprised of one deck substrate layer and one deck microstructured layers, substrate layer is PET (polyethylene terephthalate) material, and refractive index is 1.65, and microstructured layers is molded over a side of PET base material by the mode of ultra-violet curing, the refractive index of microstructured layers material is 1.56, microstructured layers is combined by vortex-like form scanning group, and the spacing P of prism unit is 0.05mm, and the first optics angle a of prism unit is 45 °; The second optics angle b is 45 °, and structure as shown in Figure 5.Now vortex-like structure brightness enhancement film and traditional brightness enhancement film are applied to backlight module and carry out brightening effect contrast, tradition brightness enhancement film Selecting All Parameters is as follows: PET base material refractive index position 1.65, microstructured layers material refractive index is 1.56, and prism pitch is 0.05mm, and the first optics angle and the second optics angle are all 45 °.Simulation through optics software can draw curve map, and chart horizontal ordinate represents lighting angle, and ordinate represents luminous intensity.
In figure, A is not blast, and B is common blast, and C is vortex-like blast, compares as seen from the figure the backlight module that does not use brightness enhancement film, uses the light intensity of backlight module after traditional brightness enhancement film to have 27.9% gain.And use the light intensity of backlight module after vortex-like structure brightness enhancement film to have 39% gain.Draw thus, the brightness enhancement film of vortex-like structure is compared traditional linear brightness enhancement film better brightening effect, and brightening effect promotes 8.7%.
Embodiment 2
Please also refer to Fig. 7 and Fig. 8, in order to give full play to the advantage of vortex-like structure, now change the angle at prism structure the first optics angle and the second optics angle, making the first optical angle a is 55 °; The second optical angle b is 42 °; Again after modeling, simulate.In figure, A is not blast, B is common blast, C is vortex-like blast, improve as seen from Figure 8 the brightening effect that the vortex-like structure after the angle of optics angle provides better, compare the vortex-like structure brightness enhancement film light intensity curve of 45 ° of common double, after revising angle, light intensity has increased by 7.6%, and than the module that does not use brightness enhancement film, gain effect has reached 49.1%.
Simultaneously, for common linear brightness enhancement film, base angle is set and is respectively 55 degree and 42 degree, through simulation, draw, when 2 base angles of prism are unequal, common linear brightness enhancement film there will be the skew of blast central point, will cause the Bu Shi optimum position, position of observer's top view when practical application.And vortex-like brightness enhancement film, than its blast central point of common linear brightness enhancement film, any variation does not occur, and compare and draw, for same prism base angle, vortex-like brightening structure gain effect is better than common linearity; For change or the mismachining tolerance of prism angle, vortex-like brightening structure is affected much smaller than common linear structure by it.
Embodiment 3
Except matching with prism structure, this vortex-like structure can also have the microstructure type collocation of optically focused or brightening effect with other, such as post mirror or other polygon or shape cooperation body through distortion.Please also refer to Fig. 9 and Figure 10, this structure is protoprism structure to be become to combination shape structure simulate, analog result as shown in figure 10, wherein, A is not blast, and D, for the blast of combination shape structure, can find out and use the unitized construction with spotlight effect also can reach certain brightening effect, with respect to not using brightness enhancement film, using this structure to carry out its gain of blast has 32.6%.
The utility model discloses a kind of brightness enhancement film, comprise substrate layer, substrate layer comprises incidence surface and exiting surface, includes microstructured layers on exiting surface, and microstructured layers is comprised of at least one microstructure unit, and microstructure unit is vortex-like alignment and extends gradually outward.The center superposition of vortex-like Xian center and this exiting surface, and this microstructure unit has brightening effect.By microstructure unit being designed to vortex-like line structure, can be by the light of all directions toward centre convergence, can be simultaneously the light of 2 directions be in length and breadth restrained, can reach better brightening effect, brightening effect can be better than common brightness enhancement film; Meanwhile, allowing microstructure unit type is asymmetric type and can not cause the skew at blast center, has expanded mismachining tolerance tolerance.
The mould of vortex-like structure brightness enhancement film only need get final product machine-shaping along a clockwise rotation, and process is convenient, compares the processing of Fresnel, and vortex-like structure is saved time, and efficiency is higher.
The brightness enhancement film of vortex-like structure can be revised easily optical angle in design process, and does not affect its processing mode.
Above-mentioned explanation to the disclosed embodiments, makes professional and technical personnel in the field can realize or use the utility model.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from spirit or scope of the present utility model, realize in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (9)

1. a brightness enhancement film, is characterized in that, comprises substrate layer, described substrate layer comprises incidence surface and exiting surface, on described exiting surface, include microstructured layers, described microstructured layers is comprised of at least one microstructure unit, and described microstructure unit is vortex-like alignment and extends gradually outward.
2. brightness enhancement film as claimed in claim 1, is characterized in that, the center superposition of described vortex-like Xian center and this exiting surface.
3. brightness enhancement film as claimed in claim 1 or 2, is characterized in that, described microstructure unit is prism unit or post mirror unit or polygonized structure unit.
4. brightness enhancement film as claimed in claim 3, is characterized in that, described microstructure unit is the first optical surface near the medial surface at vortex-like Xian center, and the angle of described the first optical surface and bottom surface is the first optics angle, and described the first optics angular region is 45 ° ± 15 °; Described microstructure unit is the second optical surface away from the lateral surface at vortex-like Xian center, and the angle of described the second optical surface and bottom surface is the second optics angle, and described the second optics angular region is 45 ° ± 15 °.
5. brightness enhancement film as claimed in claim 1, is characterized in that, on described microstructure unit, corresponding crest and trough place all form fillet.
6. brightness enhancement film as claimed in claim 1, is characterized in that, described microstructure unit comprises the vortex-like line structure of multistage, vortex-like line of the end to end composition of vortex-like line structure described in multistage.
7. brightness enhancement film as claimed in claim 1, is characterized in that, described microstructure unit comprises many vortex-like line structures, and the starting point of many described vortex-like line structures is identical, and each circle increment is not etc.
8. brightness enhancement film as claimed in claim 1, is characterized in that, the top of described microstructure unit is discontinuous upper and lower, left and right rolling shape, or is continuous upper and lower, left and right rolling shape; Or be random upper and lower, left and right rolling shape.
9. a backlight module, is characterized in that, comprises the brightness enhancement film described in claim 1-8 any one.
CN201420220450.7U 2014-04-30 2014-04-30 Brightness enhancing film and backlight module group containing the brightness enhancing film Withdrawn - After Issue CN203838358U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103926639A (en) * 2014-04-30 2014-07-16 张家港康得新光电材料有限公司 Brightening film, manufacturing method of brightening film and backlight module with brightening film
CN109541734A (en) * 2018-11-05 2019-03-29 敦南科技(无锡)有限公司 A kind of ultra micro is away from brightness enhancement film and light source gain mould group
CN109735216A (en) * 2018-12-21 2019-05-10 宁波江北激智新材料有限公司 A kind of composition and a kind of anti-moisture absorption brightness enhancement film and its application
CN110133910A (en) * 2019-04-25 2019-08-16 昆山龙腾光电有限公司 Concentration module, backlight module and display device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103926639A (en) * 2014-04-30 2014-07-16 张家港康得新光电材料有限公司 Brightening film, manufacturing method of brightening film and backlight module with brightening film
CN103926639B (en) * 2014-04-30 2016-08-31 张家港康得新光电材料有限公司 A kind of brightness enhancement film and preparation method thereof and comprise the backlight module of this brightness enhancement film
CN109541734A (en) * 2018-11-05 2019-03-29 敦南科技(无锡)有限公司 A kind of ultra micro is away from brightness enhancement film and light source gain mould group
CN109541734B (en) * 2018-11-05 2020-12-08 敦南科技(无锡)有限公司 Ultra-micro distance brightness enhancement film and light source gain module
CN109735216A (en) * 2018-12-21 2019-05-10 宁波江北激智新材料有限公司 A kind of composition and a kind of anti-moisture absorption brightness enhancement film and its application
CN110133910A (en) * 2019-04-25 2019-08-16 昆山龙腾光电有限公司 Concentration module, backlight module and display device

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