Cleaning machine for heat exchange pipe giant drive unit
Technical field
The utility model relates to cleaning equipment manufacturing technology field, especially a kind of drive unit of the giant for cleaning machine for heat exchange pipe.
Background technology
The widely used heaters of industry such as sugaring, chemical industry are mostly tube still heater, this tube still heater all has many heat exchanger tubes that are inserted on end plate, heat exchanger tube not only quantity is many, and in use for some time, on the inwall of heat exchanger tube, deposited incrustation, these incrustation reduce the heat transfer efficiency of heat exchanger tube widely, have a strong impact on the operating efficiency of tube still heater, to such an extent as to regularly all will carry out a scale removal to the heat exchanger tube of one of them tube still heater, clean.As name is called the Chinese patent (patent publication No.: CN1699606 of " water gun driver ", open day: on 06 06th, 2012), this water gun driver includes the driving box that a power shaft is connected with engine, two groups of clamping wheels pair are at least housed on this driving box, every group of clamping wheel is to being comprised of two clamping wheels, the wheel face that each group clamping wheel is centering to rare one of them clamping wheel is provided with groove, and the wheel face of two clamping wheels of described one group of clamping wheel centering is located at the both sides of hydraulic giant passage; Each organizes described clamping wheel centering, has at least the rotating shaft of a described clamping wheel to be connected with the power input shaft of described driving box with synchronous belt by timing belt pulley; Described driving box is equipped with over against the guide thimble of described hydraulic giant passage, and described clamping wheel is to there being three groups.In use there are the following problems for this water gun driver: 1, giant is connected with high-pressure water pipe, giant is that the clamping wheel by being driven by driving box makes giant heat exchanging inside pipe wall carry out jet cleaning by driving high-pressure water pipe to move up and down, because this water gun driver is provided with three groups of clamping wheels pair, the diameter of every group of clamping wheel is little and parallel, therefore, clamping wheel outer is little with the contact-making surface of high-pressure water pipe outer surface that is connected hydraulic giant, easily occurs skidding driving high-pressure water pipe to move up and down in process; 2, the speed of high-pressure water pipe being moved is up and down controlled unstable.
Utility model content
The problem that the utility model solves is to provide a kind of cleaning machine for heat exchange pipe giant drive unit, to solve existing giant drive unit, easily occurs the problem of skidding when driving high-pressure water pipe to drive giant to move up and down.
In order to address the above problem, the technical solution adopted in the utility model is: this cleaning machine for heat exchange pipe giant drive unit comprises that bottom is provided with the cabinet of guide thimble, described cabinet is provided with hydraulic giant passage above corresponding to described guide thimble, described cabinet is equipped with a wheel face being driven by water pipe drive motors in a side of described hydraulic giant passage establishes reeded traction sheave, in the opposite side of described hydraulic giant passage, be at least provided with the groove clamping wheel relative with the groove of described traction sheave wheel face of two wheel faces, described cabinet is provided with in clamping wheel place described in one of them tachogenerator being connected with controller.
In above-mentioned cleaning machine for heat exchange pipe giant drive unit technical scheme, technical scheme can also be more specifically: the groove of described traction sheave and described clamping wheel wheel face is deep-slotted chip breaker, on the surface of described deep-slotted chip breaker, is provided with one deck Anti-skid adhesive tape; Described cabinet is provided with a pair of water pipe guide wheel in described hydraulic giant passage top.
Further, described cabinet is provided with mounting groove, and the wheel shaft that described in each, clamping wheel is provided with bearing holder (housing, cover) by two ends is contained on described mounting groove, is provided with the adjusting screw(rod) that stretches in described mounting groove and connect through described cabinet on described cabinet.
Further, 3 times~4 times of the diameter that the diameter of described traction sheave is described clamping wheel.
Owing to having adopted technique scheme, the utility model compared with prior art has following beneficial effect: 1, because the water pipe connecting with giant is to drive by a traction sheave being driven by engine and at least two clamping wheels relative with this traction sheave, a side and diameter that clamping wheel is positioned at traction sheave are less than traction sheave, during work, the deep-slotted chip breaker of a plurality of clamping wheels and traction sheave wheel face is by the water pipe extruding in hydraulic giant passage, making water pipe produce flexural deformation abuts on the deep-slotted chip breaker of traction sheave wheel face, increased the contact-making surface on water pipe outer surface and traction sheave deep-slotted chip breaker surface, the frictional force on water pipe and deep-slotted chip breaker surface is increased, water pipe is not easy to skid when moving up and down, in addition, on deep-slotted chip breaker surface, be provided with the also corresponding frictional force that has increased water pipe and deep-slotted chip breaker surface of one deck Anti-skid adhesive tape, 2, a clamping wheel place is provided with tachogenerator therein, and the linear velocity that water pipe is moved up and down is monitored, and can to the linear velocity of water pipe motion, control according to the cleaning situation of the heat exchanger tube of different lines tube heater, avoids water pipe to cause wearing and tearing.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is that the K of Fig. 1 is to view.
Fig. 3 is the top view of Fig. 2.
The schematic diagram of water pipe distortion when Fig. 4 is the traction sheave of the utility model embodiment and the motion of clamping wheel clamping water pipe.
The specific embodiment
Below in conjunction with accompanying drawing embodiment, the utility model is described in further detail:
Embodiment 1:
Cleaning machine for heat exchange pipe giant drive unit as shown in Figure 1, Figure 2, Figure 3 shows comprises that bottom is provided with the cabinet 7 of guide thimble 1, cabinet 7 is provided with the hydraulic giant passage over against guide thimble 1 corresponding to guide thimble 1 top, giant is inserted in this guide thimble 1, giant is connected with water pump by high-pressure water pipe, and high-pressure water pipe is moved at hydraulic giant passage; The cabinet 7 of the present embodiment is equipped with a wheel face being driven by water pipe drive motors 5 in a side of hydraulic giant passage establishes reeded traction sheave 6, traction sheave 6 is contained on cabinet 7 by rotating shaft 9-3, water pipe drive motors 5 is contained at cabinet 7 tops by motor cabinet, small pulley 9-2 is housed on the output shaft of water pipe drive motors 5, a large belt wheel 9-1 is housed on rotating shaft 9-3, and large belt wheel 9-1 is connected with small pulley 9-2 by belt 9; The present embodiment is provided with the groove clamping wheel 2 corresponding with the groove of traction sheave 6 wheel faces of two wheel faces at the opposite side of hydraulic giant passage, the diameter D of traction sheave 6 is 3 times of diameter d of clamping wheel 2, to increase the contact-making surface on water pipe outer surface and traction sheave deep-slotted chip breaker surface, as shown in Figure 4; The groove of traction sheave 6 and clamping wheel 2 wheel faces is deep-slotted chip breaker, at the surperficial setting-in of deep-slotted chip breaker one deck Anti-skid adhesive tape, to increase the surperficial coefficient of friction of deep-slotted chip breaker; A pair of water pipe guide wheel 4 is equipped with at cabinet 7 tops above hydraulic giant passage, and the high-pressure water pipe under the suspention of top is led; Two blocks of side plates that have mounting groove 7-1 are housed at cabinet 7, two clamping wheels 2 are contained in respectively on two wheel shaft 2-1, two wheel shaft 2-1 are all contained in respectively on mounting groove 7-1 by being sleeved on the bearing holder (housing, cover) 2-2 at two ends, on cabinet 7, be equipped with two and through two blocks of side plates of cabinet 7, stretch into the adjusting screw(rod) 3 that mounting groove 7-1 and clamping wheel 2 connect respectively, outside the adjusting screw(rod) 3 between the clamping wheel 2 in mounting groove 7-1 and the side plate of cabinet 7, be set with spring; On the cabinet 7 of nearly one of them clamping wheel 2 one side, the tachogenerator 10 being connected with controller is housed, by the move up and down monitored data of linear velocity of high-pressure water pipe, carrys out the rotating speed of setup control traction sheave 6.
During work, two clamping wheels 2 push the high-pressure water pipe of moving in hydraulic giant passage 8 with the deep-slotted chip breaker of traction sheave 6 wheel faces, making high-pressure water pipe 8 produce flexural deformation abuts on the deep-slotted chip breaker of traction sheave 6 wheel faces, increased the contact-making surface on high-pressure water pipe 8 outer surfaces and traction sheave 6 deep-slotted chip breaker surfaces, high-pressure water pipe 8 and the frictional force on deep-slotted chip breaker surface are increased, and high-pressure water pipe 8 is not easy to skid when moving up and down; In addition, on deep-slotted chip breaker surface, be provided with the also corresponding frictional force of high-pressure water pipe 8 with deep-slotted chip breaker surface that increased of one deck Anti-skid adhesive tape, make high-pressure water pipe 8 when moving up and down, be not easy to skid.
Embodiment 2:
The diameter D of traction sheave 6 is 3.5 times of diameter d of clamping wheel 2, and further feature is identical with embodiment 1.