CN203832806U - Carpet high-speed automatic turnover machine turning over every other carpet - Google Patents
Carpet high-speed automatic turnover machine turning over every other carpet Download PDFInfo
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- CN203832806U CN203832806U CN201420129030.8U CN201420129030U CN203832806U CN 203832806 U CN203832806 U CN 203832806U CN 201420129030 U CN201420129030 U CN 201420129030U CN 203832806 U CN203832806 U CN 203832806U
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- carpet
- baffle plate
- upset
- photoelectric switch
- turnover machine
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Abstract
The utility model discloses a carpet high-speed automatic turnover machine turning over every other carpet and belongs to the technical field of carpet packaging. The carpet high-speed automatic turnover machine turning over every other carpet comprises the carpet high-speed automatic turnover turning over every other carpet. The automatic turnover mainly comprises a carpet conveying device, a carpet stop device, a carpet turnover device and a photoelectric detection and control device; when the first reverse carpet enters the turnover machine, the carpet stop device stops the carpet requiring turnover; after the turnover of the carpet is completed, the carpet is delivered to leave the turnover machine; when the second reverse carpet enters the turnover machine, the second reverse carpet is not turned over and smoothly passes the turnover machine. According to the utility model, high-speed turnover of the carpet is relatively easy to realize; the transmission speed is adjustable; the integral rigidity is good; the volume utilization ratio is high; the installation and the operation are convenient.
Description
Technical field
The utility model relates to a kind of carpet and turns over an automatic turnover machine every one at a high speed, belongs to carpet packing technique field.
Background technology
At present, use manually in a large number on the light industry packaging lines such as carpet, along with the lacking gradually of labour power, the increase of cost of labor, package speed are slow and the poor problem of manual work homogeneity of product highlights gradually, urgent need can replace artificial automatic turnover machine.
In order to overcome above-mentioned existing production problem, the utility model provides a kind of carpet to turn over an automatic turnover machine every one at a high speed, and what can be used for carpet in flow production line turns over a upset every one.For ensuing a positive and a negative packaging prepare (it is a pair of that this product contact formation because self characteristic requirements is positive and positive, and this is also the object of developing this equipment).This carpet turns over an automatic turnover machine every one at a high speed and more easily realizes the high speed of carpet and turn over an automatic turning every one.Reversal rate is fast, stability is strong.Integral rigidity is good, volume utilization is high, and fitting operation is convenient, can realize visualized operation.
Utility model content
For above-mentioned technical matters, the purpose of this utility model is to provide a kind of carpet to turn over an automatic turnover machine every one at a high speed, and what can be used for carpet on conveyor line turns over an automatic turning every one.
For solving the problems of the technologies described above, the utility model adopts following technical scheme: a kind of carpet turns over an automatic turnover machine every one at a high speed, comprises carpet feedway, carpet pause equipment, carpet turning device and the photoelectrical examination control device; Described carpet feedway is for delivery of carpet and control carpet delivery speed; Described carpet pause equipment needs the carpet of upset for stopping, after carpet flips an angle, this device resets; Described carpet turning device comprises servomotor, coupler, turning rod, turning rod back to zero approach switch, overturns by the carpet that rotarily drives of turning rod; Described the photoelectrical examination control device is used for the carpet that enters automatic turnover machine to count, and realizes startup and the reset of carpet pause equipment and carpet turning device.
Described carpet feedway comprises frame, load-transfer device 3 (equidistant arrangement), load-transfer device bracing frame and three-phase AC asynchronous motors, direct motor drive load-transfer device, thus realize the conveying of carpet.
Described carpet pause equipment comprises carpet baffle plate, carpet baffle plate lift cylinder, carpet baffle plate and carpet baffle plate lift cylinder joint are affixed, carpet baffle plate lift cylinder and frame are affixed, when the carpet of needs upset enters positioning machine, carpet baffle plate lift cylinder promotes carpet baffle plate and rises, need the carpet of upset for stopping, after carpet has overturn, this device resets.
Described the photoelectrical examination control device comprises that photoelectric switch is detected in carpet entrance, photoelectric switch, PLC controller are detected in carpet exit, and PLC is arranged in rack; When first reverse side carpet is in the time that the conveying of carpet feedway starts to cross carpet entrance detection photoelectric switch, carpet pause equipment starts carpet to be stopped in carpet upset region.
Described carpet turning device comprises servomotor, coupler, turning rod, turning rod back to zero approach switch; Described turning rod is affixed by coupler and servomotor; Carpet turning device drives carpet to flip an angle, and realizes in conjunction with carpet self gravitation the upset that carpet high speed is stable; Carpet after upset is continued conveying and was passed through carpet exit detection photoelectric switch; Detect photoelectric switch when carpet exit and detect that the carpet after upset passed through exit detection photoelectric switch completely, carpet turning device resets; Second reverse side carpet no longer triggers carpet pause equipment and carpet turning device while passing through carpet entrance detection photoelectric switch, in the time that second reverse side carpet passed through carpet exit detection photoelectric switch, the counter O reset of PLC controller prepares to overturn next time.
Described entrance detects photoelectric switch and the installation site of photoelectric switch is detected in exit and the water surface distance of carpet baffle plate is the length of being slightly longer than carpet, making carpet pass through entrance completely detects after photoelectric switch, can be stopped and then overturn by carpet baffle plate, and load-transfer device continues motion, in the time that the carpet length of side is 500mm, two switches can be made as 510mm apart from the distance of carpet baffle plate.
Described turning rod back to zero approach switch can stop PLC and send out pulse to servoamplifier, ensures that servomotor stops rapidly to initial position.
Particularly, phase asynchronous alternating-current motor/AC motor is by Frequency Converter Control motor speed, thus control carpet delivery speed; In the time that carpet entrance photoelectric detection switch detects first reverse side carpet ingress, can transmit signals to PLC and start counting, the rising of PLC follow procedure instruction control carpet baffle plate lift cylinder promotes carpet baffle plate relative carpet load-transfer device is stopped; Detect photoelectric switch falling edge when carpet entrance and detect that carpet has entered the upset region of appointment, and carpet baffle plate also rises and puts in place, PLC controls driven by servomotor turning rod upset carpet, by 3 stepping rates, realize carpet at a high speed, stable upset, carpet baffle plate resets; Detect photoelectric switch falling edge when carpet exit and detect that the carpet after upset had passed through exit detection photoelectric switch completely, PLC controls servomotor and returns initial point, and turning rod returns initial position, for upset is next time prepared; In the time that carpet entrance photoelectric detection switch positive rise detects second reverse side carpet ingress, no longer trigger that carpet is stopped and turning device, counting machine accumulative total in entrance is 2 then zero clearings rapidly; In the time that carpet exit detection photoelectric switch falling edge detects that second reverse side carpet passed through exit detection photoelectric switch completely, counting machine accumulative total in exit is 2 then zero clearings rapidly, upset once under preparation.
At present the utility model beneficial effect is: the high speed that more easily realizes carpet is turned over an automatic turning every one, and fed distance and delivery speed can be selected as required, and reversal rate is fast, good stability integral rigidity is good, volume utilization is high, easy for installation, realizes visualized operation.
Brief description of the drawings
Fig. 1 is that carpet is at a high speed every a three-dimensional structure diagram that turns over an automatic turnover machine.
Fig. 2 is that carpet is at a high speed every a front view that turns over an automatic turnover machine; 1, load-transfer device bracing frame; 2, frame; 3, phase asynchronous alternating current dynamo.
Fig. 3 is that carpet is at a high speed every a left view that turns over an automatic turnover machine.
Fig. 4 is that carpet is at a high speed every a birds-eye view that turns over an automatic turnover machine; 4, photoelectric switch is detected in carpet entrance; 5, switching mechanism; 6, photoelectric switch is detected in carpet exit; 7, turning rod back to zero approach switch; 8, load-transfer device.
Fig. 5 is that carpet is at a high speed every an auxiliary front view that turns over an automatic turnover machine.
Fig. 6 is that carpet is at a high speed every an auxiliary left view that turns over an automatic turnover machine; 9, carpet baffle plate; 10, carpet baffle plate lift cylinder.
Fig. 7 is that carpet is at a high speed every an auxiliary birds-eye view that turns over an automatic turnover machine; 11, servomotor; 12, coupler; 13, turning rod.
Fig. 8 is that carpet is at a high speed every a process schematic diagram that turns over an automatic turnover machine.
Detailed description of the invention
Below in conjunction with accompanying drawing 1-8, the utility model is described in further detail.
As shown in Fig. 1-8, a kind of carpet of the present utility model turns over an automatic turnover machine every one at a high speed, comprises load-transfer device bracing frame (1), frame (2), three-phase AC asynchronous motor (3), carpet entrance detector switch (4), switching mechanism (5), carpet exit detector switch (6), turning rod back to zero approach switch (7), load-transfer device (8), carpet baffle plate (9), carpet baffle plate lift cylinder (10), servomotor (11), coupler (12), turning rod (13).
Load-transfer device bracing frame (1) is affixed with frame (2), and load-transfer device (8) is arranged on load-transfer device bracing frame (1) above, and phase asynchronous alternating-current motor/AC motor (3), by Frequency Converter Control motor speed, is controlled load-transfer device (8) and carried carpet speed.It is continuous reverse side carpet that carpet technology of the package requires carpet to enter upset region, in the time that entrance detector switch (4) detects first carpet ingress, can transmit signals to PLC and start counting, PLC follow procedure instruction control carpet baffle plate lift cylinder (10) rises, and utilizes characteristic mobile time difference of passing through detector switch completely on load-transfer device that carpet length is 500mm that carpet is stopped on load-transfer device (8).Now load-transfer device (8) is also continuing motion, and in the time that carpet passes through entrance detector switch (4) completely, the detector switch (4) of entrance transmits signals to PLC, and the instruction of PLC follow procedure sends to servomotor (11).Servomotor (11) is pressed setting speed 1 and is driven 20 ° of turning rod (13) rotations by coupler (12), then presses 0 ° of setting speed 2 ROT13.When secondary rotating completes, carpet baffle plate lift cylinder (10) resets.Now, 150 ° of the actual upsets of carpet, utilize carpet centnifugal force now and the gravity of self to fall on the load-transfer device (8) in switching mechanism exit.Load-transfer device (8) is when this carpet passes through exit detector switch (6) in tow, and exit detector switch (6) transmits signals to PLC counting.The instruction of PLC follow procedure sends to servomotor (11), and now servomotor (11) drives 30 ° of turning rod (13) rotations by coupler (12), completes back to zero action under turning rod back to zero approach switch (7) effect.Prepare for the carpet that overturns next time, so far complete a carpet upset.In the time of second carpet ingress, entrance detector switch (4) starts to detect, now counting machine accumulative total in entrance is 2 then entrance counting machine zero clearings at once, and carpet baffle plate lift cylinder (10) is failure to actuate, and servomotor (11) does not drive turning rod (13) upset.Second carpet enters exit by Flip Zone smoothly and sends, and in the time that this carpet passes through exit detector switch (6), the detector switch (6) in exit triggers and stored count is 2, then this counting machine zero clearing at once.So far realize every one and turn over a function.The latter repeats the action of first.
Although the utility model with preferred embodiment openly as above; but it is not in order to limit the utility model; any person skilled in the art; not departing from spirit and scope of the present utility model; all can do various changes and modification, therefore protection domain of the present utility model should be with being as the criterion that claims were defined.
Claims (9)
1. carpet at a high speed turns over an automatic turnover machine every one, it is characterized in that, comprises carpet feedway, carpet pause equipment, carpet turning device and the photoelectrical examination control device; Described carpet feedway is for delivery of carpet and control carpet delivery speed, comprises many load-transfer devices of arrangement arranged side by side; Described carpet pause equipment comprises carpet baffle plate, needs the carpet of upset for stopping, and after carpet upset specified angle, this device resets; Described carpet turning device comprises servomotor, coupler, turning rod, turning rod back to zero approach switch, and turning rod, between the load-transfer device of arranging side by side, after the carpet of needs upset is stopped, overturns by the carpet that rotarily drives of turning rod; Described the photoelectrical examination control device is used for the carpet that enters automatic turnover machine to count, and controls startup and the reset of carpet pause equipment and carpet turning device.
2. automatic turnover machine according to claim 1, is characterized in that, described carpet feedway comprises 3 load-transfer devices, load-transfer device bracing frame and the three-phase AC asynchronous motor of frame, equidistant arrangement, direct motor drive load-transfer device.
3. automatic turnover machine according to claim 1, it is characterized in that, described carpet pause equipment comprises carpet baffle plate, carpet baffle plate lift cylinder, carpet baffle plate and carpet baffle plate lift cylinder joint are affixed, and carpet baffle plate lift cylinder and frame are affixed, when the carpet of needs upset enters positioning machine, carpet baffle plate lift cylinder promotes carpet baffle plate and rises, need the carpet of upset for stopping, after carpet flips an angle, this device resets.
4. automatic turnover machine according to claim 1, is characterized in that, described the photoelectrical examination control device comprises that photoelectric switch is detected in carpet entrance, photoelectric switch, PLC controller are detected in carpet exit; When first reverse side carpet is in the time that the conveying of carpet feedway starts to cross carpet entrance detection photoelectric switch, carpet pause equipment starts carpet to be stopped in carpet upset region, and the carpet after upset is continued conveying and passed through carpet exit detection photoelectric switch; Detect photoelectric switch when carpet exit and detect that the carpet after upset passed through exit detection photoelectric switch completely, carpet turning device resets; Second reverse side carpet no longer triggers carpet pause equipment and carpet turning device while passing through carpet entrance detection photoelectric switch, in the time that second reverse side carpet passed through carpet exit detection photoelectric switch, the counter O reset of PLC controller prepares to overturn next time.
5. automatic turnover machine according to claim 1, it is characterized in that, described turning rod is between spaced load-transfer device, affixed by coupler and servomotor, turning rod drives carpet to flip an angle, and realizes in conjunction with carpet self gravitation the upset that carpet high speed is stable.
6. automatic turnover machine according to claim 4, it is characterized in that, described entrance detects photoelectric switch and the installation site of photoelectric switch is detected in exit and the water surface distance of carpet baffle plate is the length of being longer than carpet, making carpet pass through entrance completely detects after photoelectric switch, can be stopped and then overturn by carpet baffle plate, and load-transfer device continues motion.
7. automatic turnover machine according to claim 1, is characterized in that, described turning rod back to zero approach switch can stop PLC and send out pulse to servoamplifier, ensures that servomotor stops rapidly to initial position.
8. automatic turnover machine according to claim 1, it is characterized in that, comprise that photoelectric switch (4), switching mechanism (5) are detected in load-transfer device bracing frame (1), frame (2), phase asynchronous alternating current dynamo (3), carpet entrance, photoelectric switch (6), turning rod back to zero approach switch (7), load-transfer device (8), carpet baffle plate (9), carpet baffle plate lift cylinder (10), servomotor (11), coupler (12) and turning rod (13) are detected in carpet exit.
9. automatic turnover machine according to claim 8, is characterized in that, phase asynchronous alternating-current motor/AC motor (3) is by Frequency Converter Control motor speed, thus control carpet delivery speed; In the time that carpet entrance photoelectric detection switch (4) detects first reverse side carpet ingress, can transmit signals to PLC and start counting, PLC follow procedure instruction control carpet baffle plate lift cylinder (10) rising promotes carpet baffle plate (9) relative carpet load-transfer device is stopped; Detect photoelectric switch (4) falling edge when carpet entrance and detect that carpet has entered the upset region of appointment, and carpet baffle plate (9) also rises and puts in place, PLC controls servomotor (11) and drives turning rod upset carpet, by 3 stepping rates, realize carpet at a high speed, stable upset, carpet baffle plate (9) resets; Detect photoelectric switch (6) falling edge when carpet exit and detect that the carpet after upset had passed through exit detection photoelectric switch (6) completely, PLC controls servomotor (11) and returns initial point, turning rod (13) returns initial position, for upset is next time prepared; In the time that carpet entrance photoelectric detection switch positive rise detects that second reverse side carpet enters entrance (4) and locate, no longer trigger that carpet is stopped and turning device, counting machine accumulative total in entrance is 2 then zero clearings rapidly; In the time that carpet exit detection photoelectric switch (6) falling edge detects that second reverse side carpet passed through exit detection photoelectric switch (6) completely, counting machine accumulative total in exit is 2 then zero clearings rapidly, upset once under preparation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420129030.8U CN203832806U (en) | 2014-03-20 | 2014-03-20 | Carpet high-speed automatic turnover machine turning over every other carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420129030.8U CN203832806U (en) | 2014-03-20 | 2014-03-20 | Carpet high-speed automatic turnover machine turning over every other carpet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203832806U true CN203832806U (en) | 2014-09-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420129030.8U Expired - Fee Related CN203832806U (en) | 2014-03-20 | 2014-03-20 | Carpet high-speed automatic turnover machine turning over every other carpet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203832806U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103863613A (en) * | 2014-03-20 | 2014-06-18 | 于振中 | High-speed automatic alternate carpet turning machine |
| CN104528042A (en) * | 2014-11-26 | 2015-04-22 | 东华大学 | Automatic packing production line of square carpet and working method thereof |
| CN109335104A (en) * | 2018-11-26 | 2019-02-15 | 浙江临海浙富电机有限公司 | A kind of unpowered automatic turning device of motor vanning |
-
2014
- 2014-03-20 CN CN201420129030.8U patent/CN203832806U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103863613A (en) * | 2014-03-20 | 2014-06-18 | 于振中 | High-speed automatic alternate carpet turning machine |
| CN103863613B (en) * | 2014-03-20 | 2016-08-17 | 于振中 | A kind of carpet turns over an automatic turnover machine every one at a high speed |
| CN104528042A (en) * | 2014-11-26 | 2015-04-22 | 东华大学 | Automatic packing production line of square carpet and working method thereof |
| CN109335104A (en) * | 2018-11-26 | 2019-02-15 | 浙江临海浙富电机有限公司 | A kind of unpowered automatic turning device of motor vanning |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140917 Termination date: 20170320 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |