CN203824825U - Device for loading sinking resistance performance of coverage piece outside automobile body and equipment for testing sinking resistance performance of coverage piece outside automobile body - Google Patents
Device for loading sinking resistance performance of coverage piece outside automobile body and equipment for testing sinking resistance performance of coverage piece outside automobile body Download PDFInfo
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Abstract
为克服现有技术的加载方式只能完成抗凹刚度性能测试,且测试不准确的问题,本实用新型提供一种车身外覆盖件抗凹性能加载装置,包括横梁、加载组件和两个支撑组件;所述两个支撑组件均包括支撑支架,两个支撑支架均连接至横梁上,对横梁进行支撑;所述加载组件包括长度可调的加载支架,所述加载支架长度方向上,加载支架的头端连接至两个支撑支架之间的横梁上,加载支架的尾端用于对待测试件加载。同时,本实用新型还提供一种车身外覆盖件抗凹性能测试设备。本实用新型提供的加载装置可施加足够强度的加载,利于完成抗凹刚度和强度性能测试,同时该装置加载稳定,利于提高测试的准确性。
In order to overcome the problem that the loading method of the prior art can only complete the performance test of anti-dent stiffness, and the test is inaccurate, the utility model provides a loading device for the anti-dent performance of the outer cover of the vehicle body, including a beam, a loading assembly and two support assemblies ; The two support assemblies include support brackets, and the two support brackets are connected to the beam to support the beam; the loading assembly includes a length-adjustable loading bracket, and in the length direction of the loading bracket, the loading bracket The head end is connected to the beam between the two supporting brackets, and the tail end of the loading bracket is used to load the test piece. At the same time, the utility model also provides a device for testing the anti-dent performance of the outer cover of the vehicle body. The loading device provided by the utility model can apply sufficient intensity of loading, which is beneficial to complete the test of anti-concave stiffness and strength performance, and meanwhile, the device is loaded stably, which is beneficial to improving the accuracy of the test.
Description
技术领域technical field
本实用新型涉及一种车身外覆盖件抗凹性能加载装置及采用该加载装置的测试设备。The utility model relates to a loading device for the anti-dent performance of an outer cover of a vehicle body and testing equipment using the loading device.
背景技术Background technique
随着汽车工业发展,汽车制造商除了关注汽车的安全性、舒适性外,同时为了节约能耗,适应严格的排放标准,保护环境,不得不采用更薄的钢板作为汽车的外覆盖件,从而导致外覆盖件“变软”而产生一系列问题,如外覆盖件自重或者轻微的碰撞引起的凹陷,汽车行驶中产生的振动、噪音等等。With the development of the automobile industry, automobile manufacturers not only pay attention to the safety and comfort of automobiles, but also in order to save energy consumption, meet strict emission standards, and protect the environment, they have to use thinner steel plates as the outer covering parts of automobiles. This leads to a series of problems caused by the "softening" of the outer cover, such as the self-weight of the outer cover or the depression caused by a slight collision, the vibration and noise generated during the driving of the car, and so on.
针对这些情况,汽车制造商提出了外覆盖件的抗凹性问题,客户在购买轿车时也把车身的抗凹性作为一项主要指标加以要求。所谓汽车外覆盖件的抗凹性是指经一定变形的试件(或者实冲零件)承受外部载荷作用,抵抗凹陷挠曲或者局部凹陷变形,保持形状的能力,具体包括抗凹刚度性能和抗凹强度性能。In response to these situations, automobile manufacturers have raised the issue of the dent resistance of the outer covering, and customers also require the dent resistance of the body as a main indicator when purchasing a car. The so-called dent resistance of the automobile outer cover refers to the ability of the deformed test piece (or punched part) to bear the external load, resist the dent deflection or local dent deformation, and maintain the shape, specifically including the anti-dent stiffness performance and anti-corrosion Concave strength properties.
为了测量汽车外板的抗凹性能,目前业内主要采用实物测量和软件模拟两种方式。虽然软件模拟可以大致把握新车型外板的抗凹性能的理论分布情况,但由于计算机模拟无法把所有的影响因素都考虑进去,因此通过实物进行测量仍然存在意义。In order to measure the anti-dent performance of automobile outer panels, the industry mainly adopts two methods: physical measurement and software simulation. Although the software simulation can roughly grasp the theoretical distribution of the anti-dent performance of the new car model's outer panel, because the computer simulation cannot take all the influencing factors into account, it is still meaningful to measure through the real object.
目前,市面上尚无现成的专用测量设备,常用的方式为采用人手直接按压进行加载。然而,对于车身外覆盖件抗凹性能测试而言,抗凹刚度性能加载载荷通常在100N左右,抗凹强度性能加载载荷通常在400N左右,并且要求加载载荷的方向应是加载点的法线方向。采用人手直接按压的方式进行加载时无法达到400N的载荷,不能完成抗凹强度性能测试;并且采用人手直接按压的方式进行加载时,载荷不稳定,无法保证测试的准确性。At present, there is no ready-made special measuring equipment on the market, and the commonly used method is to use manual direct pressing for loading. However, for the test of the dent resistance performance of the outer body panel, the load of the anti-dent stiffness performance is usually about 100N, and the load of the anti-dent strength performance is usually about 400N, and the direction of the load should be the normal direction of the loading point . The load of 400N cannot be reached when the load is directly pressed by hand, and the anti-dent strength performance test cannot be completed; and when the load is loaded by direct press by hand, the load is unstable and the accuracy of the test cannot be guaranteed.
实用新型内容Utility model content
本实用新型所要解决的技术问题是针对现有技术的加载方式只能完成抗凹刚度性能测试,且测试不准确的问题,提供一种车身外覆盖件抗凹性能加载装置。The technical problem to be solved by the utility model is to provide a loading device for the anti-dent performance of the outer cover of the vehicle body, aiming at the problem that the loading method of the prior art can only complete the anti-dent stiffness performance test, and the test is inaccurate.
本实用新型解决上述技术问题所采用的技术方案如下:The technical solution adopted by the utility model to solve the problems of the technologies described above is as follows:
提供一种车身外覆盖件抗凹性能加载装置,包括横梁、加载组件和两个支撑组件;所述两个支撑组件均包括支撑支架,两个支撑支架均连接至横梁上,对横梁进行支撑;所述加载组件包括长度可调的加载支架,所述加载支架长度方向上,加载支架的头端连接至两个支撑支架之间的横梁上,加载支架的尾端用于对待测试件加载。Provided is a loading device for the anti-dent performance of the outer cover of the vehicle body, including a crossbeam, a loading assembly and two support assemblies; the two support assemblies each include a support bracket, and the two support brackets are connected to the crossbeam to support the crossbeam; The loading assembly includes a loading bracket with adjustable length. In the length direction of the loading bracket, the head end of the loading bracket is connected to the beam between the two supporting brackets, and the tail end of the loading bracket is used for loading the test piece.
本实用新型提供的车身外覆盖件抗凹性能加载装置在使用时,只需将两个支撑组件固定于工作台上,使横梁位置固定。然后调节加载支架的长度即可通过加载支架对待测试件进行加载,上述结构可提供足够的载荷,完成抗凹刚度和强度性能测试。并且,在加载支架长度不变的情况下,该加载装置施加在待测试件上的载荷稳定,可保证测试的准确性。When the anti-dent performance loading device for the outer cover of the vehicle body provided by the utility model is in use, only two supporting components need to be fixed on the workbench to fix the position of the beam. Then adjust the length of the loading bracket to load the test piece through the loading bracket. The above structure can provide enough load to complete the anti-dent stiffness and strength performance test. Moreover, under the condition that the length of the loading bracket is constant, the load applied by the loading device to the test piece is stable, which can ensure the accuracy of the test.
进一步的,所述加载组件还包括加载连接件;所述加载连接件包括加载紧固套筒和加载紧固螺栓;所述加载紧固套筒可转动的套设于横梁上,所述加载紧固螺栓设置于加载紧固套筒上;位于加载紧固套筒上的加载紧固螺栓将加载紧固套筒固定于横梁上;所述加载支架的头端连接至加载紧固套筒上。Further, the loading assembly also includes a loading connector; the loading connector includes a loading fastening sleeve and a loading fastening bolt; the loading fastening sleeve is rotatably sleeved on the beam, and the loading tightening The fastening bolts are arranged on the loading fastening sleeve; the loading fastening bolts on the loading fastening sleeve fix the loading fastening sleeve on the beam; the head end of the loading bracket is connected to the loading fastening sleeve.
此时,在加载紧固螺栓处于松开状态下,加载支架可随加载紧固套筒绕横梁转动。具体测试时,可根据待测试件表面加载点的具体结构,在与横梁垂直的平面内调节加载支架的空间位置,使加载支架尽量与加载点的法向重合,提高测试的精度。At this time, when the loading fastening bolt is in the loosened state, the loading bracket can rotate around the beam along with the loading fastening sleeve. During the specific test, according to the specific structure of the loading point on the surface of the test piece, the spatial position of the loading bracket can be adjusted in the plane perpendicular to the beam, so that the loading bracket can coincide with the normal direction of the loading point as much as possible to improve the accuracy of the test.
进一步的,所述加载连接件还包括加载连接套筒和加载连接螺栓;所述加载连接套筒固定于加载紧固套筒上;所述加载连接螺栓垂直于横梁延伸方向固定于加载支架的头端;所述加载连接套筒可转动的套设于加载连接螺栓上。Further, the loading connector also includes a loading connecting sleeve and a loading connecting bolt; the loading connecting sleeve is fixed on the loading fastening sleeve; the loading connecting bolt is fixed to the head of the loading bracket perpendicular to the extension direction of the beam end; the loading connecting sleeve is rotatably sleeved on the loading connecting bolt.
在上述结构下,加载支架可绕加载连接螺栓在与横梁平行的平面内转动。结合前述结构,该加载装置中,可在四个方向上调节加载支架的空间位置,更利于保证加载支架与加载点的法向重合,利于进一步提高测试的精度。Under the above structure, the loading bracket can rotate around the loading connecting bolt in a plane parallel to the beam. Combined with the aforementioned structure, in the loading device, the spatial position of the loading bracket can be adjusted in four directions, which is more conducive to ensuring that the normal direction of the loading bracket coincides with the loading point, and is conducive to further improving the accuracy of the test.
进一步的,所述加载连接件还包括定齿轮、限位齿轮和限位螺母;所述加载连接螺栓上具有凸台;所述定齿轮固定于加载紧固套筒上;所述限位螺母与加载连接螺栓螺纹连接;所述限位齿轮套设于限位螺母和凸台之间的加载连接螺栓上,并被限位螺母和凸台夹持固定;所述限位齿轮同时与定齿轮啮合。Further, the loading connector also includes a fixed gear, a limit gear and a limit nut; the loading connecting bolt has a boss; the fixed gear is fixed on the loading fastening sleeve; the limit nut and The loading connection bolt is threaded; the limit gear is sleeved on the load connection bolt between the limit nut and the boss, and is clamped and fixed by the limit nut and the boss; the limit gear meshes with the fixed gear at the same time .
测试前,将调节加载支架移动至目标空间位置后,通过上述结构可将加载支架有效的固定,便于进行后续操作,利于提高提高测试的精度。Before the test, after the adjustable loading bracket is moved to the target space position, the loading bracket can be effectively fixed through the above-mentioned structure, which facilitates subsequent operations and improves the accuracy of the test.
进一步的,所述加载支架包括第一加载连杆、第二加载连杆、第三加载连杆、第四加载连杆、第一加载连接板、第二加载连接板、第三加载连接板、第四加载连接板和加载丝杆;所述第一加载连杆、第一加载连接板、第二加载连杆、第二加载连接板、第三加载连杆、第三加载连接板、第四加载连杆、第四加载连接板依次首尾活动铆接成闭合环状;第四加载连接板与加载连接螺栓固定连接,所述第二加载连接板用于对待测试件加载;所述加载丝杆穿设于第一加载连接板和第三加载连接板上,并同时与第一加载连接板和第三加载连接板螺纹连接;所述第一加载连接板与加载丝杆螺纹连接方向和第三加载连接板与加载丝杆螺纹连接方向相反。Further, the loading bracket includes a first loading link, a second loading link, a third loading link, a fourth loading link, a first loading connecting plate, a second loading connecting plate, a third loading connecting plate, The fourth loading connecting plate and the loading screw rod; the first loading connecting rod, the first loading connecting plate, the second loading connecting rod, the second loading connecting plate, the third loading connecting rod, the third loading connecting plate, the fourth loading connecting rod The loading connecting rod and the fourth loading connecting plate are riveted head to tail in turn to form a closed ring; the fourth loading connecting plate is fixedly connected to the loading connecting bolt, and the second loading connecting plate is used to load the test piece; It is arranged on the first loading connecting plate and the third loading connecting plate, and is threadedly connected with the first loading connecting plate and the third loading connecting plate at the same time; The connection direction of the connecting plate is opposite to that of the loading screw rod.
上述结构下,可实现对加载支架长度的持续微调,利于提高测试精度。并且,上述结构简单,操作方便。Under the above-mentioned structure, continuous fine-tuning of the length of the loading bracket can be realized, which is beneficial to improving the test accuracy. Moreover, the above structure is simple and easy to operate.
进一步的,所述加载组件还包括安装筒,所述安装筒固定于第二加载连接板上。Further, the loading assembly further includes a mounting cylinder, and the mounting cylinder is fixed on the second loading connecting plate.
上述结构中,通过设置安装筒,利于安装测试抗凹性能所需的力传感器。In the above structure, by setting the mounting cylinder, it is beneficial to install the force sensor required for testing the anti-dent performance.
进一步的,所述安装筒上具有引线槽。Further, the installation cylinder has a lead groove.
位于安装筒上的引线槽可供力传感器导线穿出,便于力传感器在安装筒内的安装。The lead groove on the installation barrel can pass through the wires of the force sensor, which facilitates the installation of the force sensor in the installation barrel.
进一步的,所述支撑组件还包括支撑连接件;所述支撑连接件包括支撑紧固套筒、支撑紧固螺栓、支撑连接套筒和支撑连接螺栓;所述支撑紧固套筒可转动的套设于横梁上;所述支撑紧固螺栓设置于支撑紧固套筒上;位于支撑紧固套筒上的支撑紧固螺栓将支撑紧固套筒固定于横梁上;所述支撑连接套筒固定于支撑紧固套筒上;所述支撑连接螺栓垂直于横梁延伸方向固定于支撑支架上;所述支撑连接套筒可转动的套设于支撑连接螺栓上。Further, the support assembly also includes a support connector; the support connector includes a support fastening sleeve, a support fastening bolt, a support connection sleeve and a support connection bolt; the rotatable sleeve of the support fastening sleeve Set on the beam; the support fastening bolt is arranged on the support fastening sleeve; the support fastening bolt on the support fastening sleeve fixes the support fastening sleeve on the beam; the support connection sleeve is fixed on the supporting fastening sleeve; the supporting connecting bolt is fixed on the supporting bracket perpendicular to the extending direction of the beam; the supporting connecting sleeve is rotatably sleeved on the supporting connecting bolt.
此时,可根据待测试件的尺寸,调节两个支撑组件之间的间距,提高加载装置对不同尺寸和结构的待测试件的适用性。At this time, according to the size of the test piece, the distance between the two support components can be adjusted to improve the applicability of the loading device to the test pieces of different sizes and structures.
进一步的,所述支撑支架包括第一支撑连杆、第二支撑连杆、第三支撑连杆、第四支撑连杆、第一支撑连接板、第二支撑连接板、第三支撑连接板、第四支撑连接板和支撑丝杆;所述第一支撑连杆、第一支撑连接板、第二支撑连杆、第二支撑连接板、第三支撑连杆、第三支撑连接板、第四支撑连杆、第四支撑连接板依次首尾活动铆接成闭合环状;第四支撑连接板与支撑连接螺栓固定连接;所述支撑丝杆穿设于第一支撑连接板和第三支撑连接板上,并同时与第一支撑连接板和第三支撑连接板螺纹连接;所述第一支撑连接板与支撑丝杆螺纹连接方向和第三支撑连接板与支撑丝杆螺纹连接方向相反。Further, the support bracket includes a first support link, a second support link, a third support link, a fourth support link, a first support connection plate, a second support connection plate, a third support connection plate, The fourth support connecting plate and supporting screw rod; the first supporting connecting rod, the first supporting connecting plate, the second supporting connecting rod, the second supporting connecting plate, the third supporting connecting rod, the third supporting connecting plate, the fourth supporting connecting rod The supporting connecting rod and the fourth supporting connecting plate are riveted head-to-tail in turn to form a closed ring; the fourth supporting connecting plate is fixedly connected with the supporting connecting bolt; the supporting screw is passed through the first supporting connecting plate and the third supporting connecting plate , and simultaneously threaded with the first support connecting plate and the third support connecting plate; the first supporting connecting plate is threaded with the support screw and the third support connecting plate is opposite to the threaded direction of the support screw.
此时,可进一步根据待测试件的尺寸,调节横梁的高度,进一步提高加载装置对不同尺寸和结构的待测试件的适用性。At this time, the height of the beam can be further adjusted according to the size of the test piece, so as to further improve the applicability of the loading device to test pieces of different sizes and structures.
同时,本实用新型提供了一种车身外覆盖件抗凹性能测试设备,包括具有上述结构的加载装置、力传感器和位移传感器;所述力传感器固定于加载支架的尾端;所述位移传感器相对于横梁静止设置,所述位移传感器的探头随力传感器同步运动。Simultaneously, the utility model provides a kind of equipment for testing the anti-dent performance of the outer cover of the vehicle body, including the loading device with the above structure, a force sensor and a displacement sensor; the force sensor is fixed on the tail end of the loading bracket; the displacement sensor is relatively When the crossbeam is set at rest, the probe of the displacement sensor moves synchronously with the force sensor.
本实用新型提供的上述车身外覆盖件抗凹性能测试设备可有效的对车身外覆盖件的抗凹性能进行测试,并且测试过程稳定,测试结果准确。The above-mentioned anti-dent performance testing equipment of the outer cover of the vehicle body provided by the utility model can effectively test the anti-dent performance of the outer cover of the vehicle body, and the test process is stable and the test result is accurate.
附图说明Description of drawings
图1是本实用新型提供的优选实施方式中,车身外覆盖件抗凹性能加载装置的立体图;Fig. 1 is a perspective view of the anti-dent performance loading device of the outer cover of the vehicle body in the preferred embodiment provided by the utility model;
图2是本实用新型提供的优选实施方式中,车身外覆盖件抗凹性能加载装置中加载组件的立体图;Fig. 2 is a perspective view of the loading assembly in the anti-dent performance loading device of the outer cover of the vehicle body in the preferred embodiment provided by the present invention;
图3是图2中A处局部放大图;Fig. 3 is a partial enlarged view of A in Fig. 2;
图4是本实用新型提供的优选实施方式中,加载组件沿横梁轴向的侧视图;Fig. 4 is a side view of the loading assembly along the axial direction of the beam in the preferred embodiment provided by the present invention;
图5是图4中B处局部放大图;Fig. 5 is a partial enlarged view of place B in Fig. 4;
图6是本实用新型提供的优选实施方式中,车身外覆盖件抗凹性能加载装置中支撑组件的立体图;Fig. 6 is a perspective view of the support assembly in the anti-dent performance loading device of the outer cover of the vehicle body in the preferred embodiment provided by the present invention;
图7是本实用新型提供的优选实施方式中,车身外覆盖件抗凹性能测试设备的使用状态示意图;Fig. 7 is a schematic diagram of the use state of the test equipment for the anti-dent performance of the outer cover of the vehicle body in the preferred embodiment provided by the present invention;
图8是图7中安装筒内部结构示意图。Fig. 8 is a schematic diagram of the internal structure of the installation cylinder in Fig. 7 .
说明书附图中的附图标记如下:The reference signs in the accompanying drawings of the description are as follows:
1、横梁;1. Beam;
2、支撑组件;211、支撑紧固套筒;212、支撑紧固螺栓;221、支撑连接螺栓;231、第一支撑连杆;232、第二支撑连杆;233、第三支撑连杆;234、第四支撑连杆;235、第一支撑连接板;236、第二支撑连接板;237、第三支撑连接板;238、第四支撑连接板;239、支撑丝杆;2. Support assembly; 211. Support fastening sleeve; 212. Support fastening bolt; 221. Support connecting bolt; 231. First support link; 232. Second support link; 233. Third support link; 234, the fourth support link; 235, the first support connection plate; 236, the second support connection plate; 237, the third support connection plate; 238, the fourth support connection plate; 239, the support screw rod;
3、加载组件;311、加载紧固套筒;312、加载紧固螺栓;313、定齿轮;314、加载连接套筒;321、加载连接螺栓;3211、凸台;322、限位齿轮;323、限位螺母;331、第一加载连杆;332、第二加载连杆;333、第三加载连杆;334、第四加载连杆;335、第一加载连接板;336、第二加载连接板;337、第三加载连接板;338、第四加载连接板;339、加载丝杆;34、安装筒;341、引线槽;3. Loading component; 311. Loading fastening sleeve; 312. Loading fastening bolt; 313. Fixed gear; 314. Loading connecting sleeve; 321. Loading connecting bolt; 3211. Boss; 322. Limiting gear; 323 , limit nut; 331, the first loading connecting rod; 332, the second loading connecting rod; 333, the third loading connecting rod; 334, the fourth loading connecting rod; 335, the first loading connecting plate; 336, the second loading Connecting plate; 337, the third loading connecting plate; 338, the fourth loading connecting plate; 339, loading screw mandrel; 34, installation cylinder; 341, lead groove;
4、力传感器;41、力传感器导线;4. Force sensor; 41. Force sensor wire;
5、位移传感器;51、探头;52、位移传感器导线;5. Displacement sensor; 51. Probe; 52. Displacement sensor wire;
6、压头;6. Pressure head;
7、待测试件。7. The piece to be tested.
具体实施方式Detailed ways
为了使本实用新型所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects solved by the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
在本实用新型的描述中,术语“长度方向”、“头端”、“尾端”定义如下:In the description of the present utility model, the terms "length direction", "head end" and "tail end" are defined as follows:
“长度方向”定义为加载支架伸缩的方向。“头端”和“尾端”仅用于对加载支架在“长度方向”上的两个端部进行定义。"Length direction" is defined as the direction in which the loading bracket stretches. "Head end" and "Tail end" are only used to define the two ends of the loading bracket in the "length direction".
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "setting", and "connection" should be understood in a broad sense, for example, it can be a fixed connection or an optional connection. Disassembled connection, or integral connection; it can be directly connected or indirectly connected through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
本实用新型提供的车身外覆盖件抗凹性能加载装置包括横梁、加载组件和两个支撑组件;所述两个支撑组件均包括支撑支架,两个支撑支架均连接至横梁上,对横梁进行支撑;所述加载组件包括长度可调的加载支架,所述加载支架长度方向上,加载支架的头端连接至两个支撑支架之间的横梁上,加载支架的尾端用于对待测试件加载。The anti-dent performance loading device for the outer cover of the vehicle body provided by the utility model includes a crossbeam, a loading assembly and two support assemblies; the two support assemblies both include support brackets, and the two support brackets are connected to the crossbeam to support the crossbeam The loading assembly includes a loading bracket with adjustable length. In the length direction of the loading bracket, the head end of the loading bracket is connected to the beam between the two supporting brackets, and the tail end of the loading bracket is used to load the test piece.
上述结构中,横梁以及两个支撑组件构成加载装置的基本框架。In the above structure, the beam and the two supporting components constitute the basic frame of the loading device.
具体的,上述两个支撑组件设置于横梁上,对横梁起到支撑作用。本实用新型提供的加载装置中具有两个支撑组件,两个支撑组件的结构相同,均至少包括支撑支架。对于支撑组件自身的结构,本实用新型中,对其结构没有特殊限制,只需可将横梁牢固的固定于工作台上即可。Specifically, the above two supporting components are arranged on the beam to support the beam. The loading device provided by the utility model has two support assemblies, and the two support assemblies have the same structure, and both at least include support brackets. As for the structure of the supporting assembly itself, in the present invention, there is no special restriction on its structure, as long as the beam can be firmly fixed on the workbench.
通常,由于待测试件的尺寸和形状多种多样,为提高加载装置的适用性,优选情况下,所述支撑组件还包括支撑连接件;所述支撑连接件包括支撑紧固套筒、支撑紧固螺栓、支撑连接套筒和支撑连接螺栓;所述支撑紧固套筒可转动的套设于横梁上;所述支撑紧固螺栓设置于支撑紧固套筒上;位于支撑紧固套筒上的支撑紧固螺栓将支撑紧固套筒固定于横梁上;所述支撑连接套筒固定于支撑紧固套筒上;所述支撑连接螺栓垂直于横梁延伸方向固定于支撑支架上;所述支撑连接套筒可转动的套设于支撑连接螺栓上。Usually, due to the various sizes and shapes of the test piece, in order to improve the applicability of the loading device, preferably, the support assembly also includes a support connector; the support connector includes a support fastening sleeve, a support tight Fastening bolts, supporting connecting sleeves and supporting connecting bolts; the supporting fastening sleeve is rotatably set on the beam; the supporting fastening bolts are arranged on the supporting fastening sleeve; located on the supporting fastening sleeve The support fastening bolts fix the support fastening sleeve on the crossbeam; the support connection sleeve is fixed on the support fastening sleeve; the support connection bolts are fixed on the support bracket perpendicular to the extension direction of the crossbeam; the support The connecting sleeve is rotatably sleeved on the supporting connecting bolt.
使用时,只需根据待测试件的宽度,将支撑组件沿横梁移动,调整两个支撑组件之间的间距至合适程度,然后分别锁紧两个支撑紧固套筒上的两个支撑紧固螺栓,使两个支撑紧固套筒在横梁上的位置固定。然后将两个支撑组件中的两个支架固定于工作台上。When in use, just move the support assembly along the beam according to the width of the test piece, adjust the distance between the two support assemblies to an appropriate level, and then lock the two support fastening sleeves on the two support fastening sleeves respectively. Bolts are used to fix the positions of the two supporting fastening sleeves on the beam. Then fix the two brackets in the two support assemblies on the workbench.
上述结构中,通过锁紧支撑紧固螺栓将支撑紧固套筒固定至横梁上的结构有多种,例如,可在套设于横梁上的支撑紧固套筒侧壁上开设通孔,将支撑紧固螺栓穿设于该通孔内,通过锁紧支撑紧固螺栓,使支撑紧固螺栓的端部压设于支撑紧固套筒内的横梁上,通过支撑紧固螺栓的端部与横梁之间的摩擦力实现对支撑紧固套筒的固定。或者,上述支撑紧固套筒采用非封闭套筒结构,其侧壁上具有开口,侧壁沿套筒周向上的两端向外平行延伸,形成两个翻边。两个翻边上均设有通孔,支撑紧固螺栓穿设于两个通孔中。通过支撑紧固螺栓的松紧调节两个翻边之间的间距,改变支撑紧固套筒夹持于横梁上的加持力,从而改变支撑紧固套筒在横梁上的松紧。In the above structure, there are many structures for fixing the support fastening sleeve to the beam by locking the support fastening bolts. The support fastening bolt is passed through the through hole, and by locking the support fastening bolt, the end of the support fastening bolt is pressed on the beam in the support fastening sleeve, and the end of the support fastening bolt is connected to the The frictional force between the beams realizes the fixing of the supporting fastening sleeve. Alternatively, the above-mentioned supporting and fastening sleeve adopts a non-closed sleeve structure, and its side wall has an opening, and the side wall extends parallelly outward along both ends in the circumferential direction of the sleeve to form two flanges. The two flanges are provided with through holes, and the supporting fastening bolts are passed through the two through holes. The distance between the two flanges is adjusted by adjusting the tightness of the supporting fastening bolts to change the clamping force of the supporting fastening sleeve on the crossbeam, thereby changing the tightness of the supporting fastening sleeve on the crossbeam.
本实用新型中,对于支撑支架的具体结构也没有限制。优选情况下,所述支撑支架包括第一支撑连杆、第二支撑连杆、第三支撑连杆、第四支撑连杆、第一支撑连接板、第二支撑连接板、第三支撑连接板、第四支撑连接板和支撑丝杆;所述第一支撑连杆、第一支撑连接板、第二支撑连杆、第二支撑连接板、第三支撑连杆、第三支撑连接板、第四支撑连杆、第四支撑连接板依次首尾活动铆接成闭合环状;第四支撑连接板与支撑连接螺栓固定连接;所述支撑丝杆穿设于第一支撑连接板和第三支撑连接板上,并同时与第一支撑连接板和第三支撑连接板螺纹连接;所述第一支撑连接板与支撑丝杆螺纹连接方向和第三支撑连接板与支撑丝杆螺纹连接方向相反。In the present invention, there is no limitation on the specific structure of the support bracket. Preferably, the support bracket includes a first support link, a second support link, a third support link, a fourth support link, a first support connection plate, a second support connection plate, and a third support connection plate , the fourth support connecting plate and the supporting screw mandrel; the first supporting connecting rod, the first supporting connecting plate, the second supporting connecting rod, the second supporting connecting rod, the third supporting connecting rod, the third supporting connecting plate, the first supporting connecting rod The four supporting connecting rods and the fourth supporting connecting plate are riveted head to tail to form a closed ring; the fourth supporting connecting plate is fixedly connected to the supporting connecting bolt; the supporting screw rod is passed through the first supporting connecting plate and the third supporting connecting plate and threaded with the first support connecting plate and the third support connecting plate at the same time; the screw connection direction of the first support connecting plate and the support screw rod is opposite to the thread connection direction of the third support connecting plate and the support screw rod.
此时,转动支撑丝杆,与支撑丝杆连接的第一支撑连接板和第三支撑连接板沿支撑丝杆产生相对运动。从而通过第一支撑连杆、第二支撑连杆以及第三支撑连杆、第四支撑连杆带动第二支撑连接板和第四支撑连接板产生相对运动,实现支撑支架带动横梁运动。使用时,可根据待测试件的尺寸,通过支撑支架调节横梁的高度。At this time, when the supporting screw is rotated, the first supporting connecting plate and the third supporting connecting plate connected to the supporting screw move relative to each other along the supporting screw. Thereby, the first support link, the second support link, the third support link, and the fourth support link drive the second support link plate and the fourth support link plate to produce relative motion, so that the support bracket drives the beam to move. When in use, the height of the beam can be adjusted through the support bracket according to the size of the test piece.
根据本实用新型,上述加载装置中,加载组件用于从横梁向待测试件施加载荷。具体的,加载组件包括加载支架。加载支架的长度可调节,从而实现对待测试件所施加的载荷的调节。According to the present invention, in the above loading device, the loading assembly is used to apply load from the beam to the test piece. Specifically, the loading component includes a loading bracket. The length of the loading bracket is adjustable, so as to realize the adjustment of the load to be applied to the test piece.
本实用新型中的加载支架可采用各种可调节长度的支架结构。例如,加载支架结构可与支撑支架相同。具体的,所述加载支架包括第一加载连杆、第二加载连杆、第三加载连杆、第四加载连杆、第一加载连接板、第二加载连接板、第三加载连接板、第四加载连接板和加载丝杆;所述第一加载连杆、第一加载连接板、第二加载连杆、第二加载连接板、第三加载连杆、第三加载连接板、第四加载连杆、第四加载连接板依次首尾活动铆接成闭合环状;第四加载连接板连接至横梁,所述第二加载连接板用于对待测试件加载;所述加载丝杆穿设于第一加载连接板和第三加载连接板上,并同时与第一加载连接板和第三加载连接板螺纹连接;所述第一加载连接板与加载丝杆螺纹连接方向和第三加载连接板与加载丝杆螺纹连接方向相反。The loading bracket in the utility model can adopt various adjustable length bracket structures. For example, the loading bracket structure can be the same as the supporting bracket. Specifically, the loading bracket includes a first loading link, a second loading link, a third loading link, a fourth loading link, a first loading connecting plate, a second loading connecting plate, a third loading connecting plate, The fourth loading connecting plate and the loading screw rod; the first loading connecting rod, the first loading connecting plate, the second loading connecting rod, the second loading connecting plate, the third loading connecting rod, the third loading connecting plate, the fourth loading connecting rod The loading connecting rod and the fourth loading connecting plate are riveted head to tail in sequence to form a closed ring; the fourth loading connecting plate is connected to the beam, and the second loading connecting plate is used to load the test piece; the loading screw is passed through the first One loading connecting plate and the third loading connecting plate, and threaded connection with the first loading connecting plate and the third loading connecting plate at the same time; The direction of threading of the loading screw is reversed.
根据本实用新型,上述加载装置可持续增加对待测试件施加的载荷,并且载荷稳定,利于保证测试的准确性。According to the utility model, the above-mentioned loading device can continuously increase the load applied to the test piece, and the load is stable, which is beneficial to ensure the accuracy of the test.
理想情况下,对待测试件进行抗凹性能测试时,载荷的施加方向需与加载点的法向重合。而常规人手直接按压时,难以保证加载的方向与加载点的法向重合,导致测试结果不准确。Ideally, when testing the dent resistance of the test piece, the direction of load application should coincide with the normal direction of the loading point. However, when pressing directly with conventional hands, it is difficult to ensure that the direction of loading coincides with the normal direction of the loading point, resulting in inaccurate test results.
本实用新型中,为提高测试的准确性,优选情况下,所述加载组件还包括加载连接件;所述加载连接件包括加载紧固套筒和加载紧固螺栓;所述加载紧固套筒可转动的套设于横梁上,所述加载紧固螺栓设置于加载紧固套筒上;位于加载紧固套筒上的加载紧固螺栓将加载紧固套筒固定于横梁上;所述加载支架的头端连接至加载紧固套筒上。In the utility model, in order to improve the accuracy of the test, preferably, the loading assembly further includes a loading connector; the loading connector includes a loading fastening sleeve and a loading fastening bolt; the loading fastening sleeve It is rotatably sleeved on the crossbeam, and the loading fastening bolt is arranged on the loading fastening sleeve; the loading fastening bolt on the loading fastening sleeve fixes the loading fastening sleeve on the crossbeam; the loading The head end of the bracket is connected to the loading fastening sleeve.
根据本实用新型,上述加载紧固套筒套设于横梁上,可沿横梁平移或者转动。通过加载紧固螺栓的松紧实现加载紧固套筒在横梁上的活动或固定。具体加载紧固套筒与加载紧固螺栓在横梁上的固定方式可与支撑紧固套筒与支撑紧固螺栓在横梁上的固定方式相同,在此不再赘述。According to the utility model, the above-mentioned loading fastening sleeve is sleeved on the beam, and can translate or rotate along the beam. The movement or fixation of the loading fastening sleeve on the crossbeam is realized by the tightening and tightening of the loading fastening bolts. The specific fixing method of the loading fastening sleeve and the loading fastening bolt on the cross beam may be the same as that of the supporting fastening sleeve and the supporting fastening bolt on the cross beam, and will not be repeated here.
由于加载支架的头端连接至加载紧固套筒上,因此,在加载紧固螺栓处于松开状态时,沿横梁移动加载紧固套筒可调节加载支架的水平位置。然后转动加载紧固套筒即可调节加载支架在与横梁轴向垂直的平面内的位置。最后将加载紧固螺栓锁紧,即可将加载支架固定于横梁上。具体使用时,根据加载点的具体形状,按照上述方法对加载支架进行调节,可使加载支架的加载方向尽量与加载点的法向重合,利于提高测试准确性。Since the head end of the loading bracket is connected to the loading fastening sleeve, the horizontal position of the loading bracket can be adjusted by moving the loading fastening sleeve along the beam when the loading fastening bolt is in a loosened state. Then turn the loading fastening sleeve to adjust the position of the loading bracket in the plane perpendicular to the axial direction of the beam. Finally, the loading fastening bolts are locked to fix the loading bracket on the beam. In specific use, according to the specific shape of the loading point, the loading bracket is adjusted according to the above method, so that the loading direction of the loading bracket can coincide with the normal direction of the loading point as much as possible, which is beneficial to improve the test accuracy.
本实用新型中,为进一步保证加载支架的加载方向与加载点的法向重合,优选情况下,所述加载连接件还包括加载连接套筒和加载连接螺栓;所述加载连接套筒固定于加载紧固套筒上;所述加载连接螺栓垂直于横梁延伸方向固定于加载支架的头端;所述加载连接套筒可转动的套设于加载连接螺栓上。In the utility model, in order to further ensure that the loading direction of the loading bracket coincides with the normal direction of the loading point, preferably, the loading connector further includes a loading connecting sleeve and a loading connecting bolt; the loading connecting sleeve is fixed on the loading Fasten the sleeve; the loading connecting bolt is fixed to the head end of the loading bracket perpendicular to the extension direction of the beam; the loading connecting sleeve is rotatably sleeved on the loading connecting bolt.
根据本实用新型,此时,加载支架可绕加载连接螺栓在与横梁平行的平面内转动,实现空间四个方向上调节加载支架的空间位置,更利于保证加载支架与加载点的法向重合,利于进一步提高测试的精度。According to the utility model, at this time, the loading bracket can rotate around the loading connecting bolt in a plane parallel to the beam, so as to realize the adjustment of the spatial position of the loading bracket in four directions in space, which is more conducive to ensuring that the normal direction of the loading bracket and the loading point coincides. It is beneficial to further improve the accuracy of the test.
在此结构下,前述加载支架的第四加载连接板可固定连接至加载连接螺栓。Under this structure, the fourth loading connection plate of the aforementioned loading bracket can be fixedly connected to the loading connection bolt.
本实用新型中,在前述已调整好加载支架空间位置的基础上,为避免在对待测试件施加载荷时,加载支架位置改变,优选情况下,所述加载连接件还包括定齿轮、限位齿轮和限位螺母;所述加载连接螺栓上具有凸台;所述定齿轮固定于加载紧固套筒上;所述限位螺母与加载连接螺栓螺纹连接;所述限位齿轮套设于限位螺母和凸台之间的加载连接螺栓上,并被限位螺母和凸台夹持固定;所述限位齿轮同时与定齿轮啮合。In the utility model, on the basis of the previously adjusted space position of the loading bracket, in order to avoid changing the position of the loading bracket when the load is applied to the test piece, preferably, the loading connector also includes a fixed gear and a limit gear and a limit nut; the loading connecting bolt has a boss; the fixed gear is fixed on the loading fastening sleeve; the limiting nut is threaded with the loading connecting bolt; the limiting gear is sleeved on the limiting The loading connection bolt between the nut and the boss is clamped and fixed by the limit nut and the boss; the limit gear meshes with the fixed gear at the same time.
当调整好加载支架空间位置后,紧固加载连接螺栓上的限位螺母,通过限位螺母和凸台的夹持作用将限位齿轮与加载连接螺栓固定为一体,同时,限位齿轮和定齿轮啮合,而定齿轮固定于加载紧固套筒上无法转动,即此时,加载连接螺栓无法转动。而加载支架与加载连接螺栓固定连接,加载支架无法以加载连接螺栓为轴进行转动。从而实现加载支架空间位置的固定。After adjusting the spatial position of the loading bracket, tighten the limit nut on the loading connecting bolt, and fix the limit gear and the loading connecting bolt as a whole through the clamping action of the limit nut and the boss. At the same time, the limit gear and the fixed The gears mesh, and the fixed gear is fixed on the loading fastening sleeve and cannot rotate, that is, at this time, the loading connecting bolt cannot rotate. However, the loading bracket is fixedly connected with the loading connecting bolt, and the loading bracket cannot rotate around the loading connecting bolt. In this way, the spatial position of the loading bracket can be fixed.
根据本实用新型,加载支架的第二加载连接板用于对待测试件施加载荷。具体使用时,将力传感器设置于第二加载连接板与待测试件之间。本实用新型中,为便于安装力传感器,优选情况下,所述加载组件还包括安装筒,所述安装筒固定于第二加载连接板上。由于力传感器上连接有将获取的数据传出的力传感器导线,为便于力传感器导线穿出,优选情况下,安装筒上具有引线槽。According to the present invention, the second loading connecting plate of the loading bracket is used to apply load to the test piece. In specific use, the force sensor is arranged between the second loading connection plate and the piece to be tested. In the present invention, in order to facilitate the installation of the force sensor, preferably, the loading assembly further includes a mounting cylinder, and the mounting cylinder is fixed on the second loading connecting plate. Since the force sensor is connected to the force sensor wire that transmits the acquired data, in order to facilitate the passage of the force sensor wire, preferably, the installation cylinder has a lead groove.
同时,本实用新型提供了一种车身外覆盖件抗凹性能测试设备,包括具有上述结构的加载装置、力传感器和位移传感器;所述力传感器固定于加载支架的尾端;所述位移传感器相对于横梁静止设置,所述位移传感器的探头随力传感器同步运动。Simultaneously, the utility model provides a kind of equipment for testing the anti-dent performance of the outer cover of the vehicle body, including the loading device with the above structure, a force sensor and a displacement sensor; the force sensor is fixed on the tail end of the loading bracket; the displacement sensor is relatively When the crossbeam is set at rest, the probe of the displacement sensor moves synchronously with the force sensor.
具体的,当加载装置具有前述全部结构时,力传感器可固定安装筒内,力传感器导线经引线槽穿出。此时,力传感器可随同加载支架的第二加载连接板运动,对待测试件施加载荷,并同时记录相关数据。Specifically, when the loading device has all the aforementioned structures, the force sensor can be fixedly installed in the cylinder, and the force sensor wires pass through the lead groove. At this time, the force sensor can move along with the second loading connecting plate of the loading bracket to apply a load to the test piece and record relevant data at the same time.
安装筒内,在力传感器和待测试件之间还设置有压头。In the installation cylinder, an indenter is also arranged between the force sensor and the piece to be tested.
对于位移传感器,其具体设置位置没有限制,只需相对于横梁静止即可。位移传感器的探头延伸至安装筒上,并可随力传感器同步运动。具体的,通采用单独的支撑部件将位移传感器固定,并使其探头与安装筒接触即可。位移传感器的位移传感器导线连接至电脑,将位移数值实时传输给电脑,以便绘出位移载荷曲线。As for the displacement sensor, there is no restriction on its specific setting position, as long as it is stationary relative to the beam. The probe of the displacement sensor extends to the mounting cylinder and can move synchronously with the force sensor. Specifically, it is sufficient to fix the displacement sensor by using a separate support component and make the probe contact with the installation cylinder. The displacement sensor lead of the displacement sensor is connected to the computer, and the displacement value is transmitted to the computer in real time, so as to draw the displacement load curve.
下面结合图1-图8对本实用新型提供的优选实施方式中,车身外覆盖件抗凹性能加载装置以及测试设备的结构进行说明。In the preferred embodiment provided by the present utility model, the structure of the loading device for the anti-dent performance of the outer cover of the vehicle body and the testing equipment will be described below with reference to FIGS. 1-8 .
参见图1,该车身外覆盖件抗凹性能加载装置包括直杆状横梁1。横梁1两端均设置有支撑组件2。位于两个支撑组件2之间的横梁1上设置有加载组件3。Referring to FIG. 1 , the anti-dent performance loading device of the outer body covering includes a straight beam 1 . Both ends of the beam 1 are provided with supporting components 2 . A loading assembly 3 is arranged on the beam 1 between the two supporting assemblies 2 .
参见图2-图5,具体的,加载组件3包括加载连接件、加载支架。Referring to FIGS. 2-5 , specifically, the loading assembly 3 includes a loading connector and a loading bracket.
其中,加载连接件包括加载紧固套筒311、加载紧固螺栓312、加载连接套筒314、加载连接螺栓321、定齿轮313、限位齿轮322和限位螺母323。Wherein, the loading connector includes a loading fastening sleeve 311 , a loading fastening bolt 312 , a loading connecting sleeve 314 , a loading connecting bolt 321 , a fixed gear 313 , a limiting gear 322 and a limiting nut 323 .
上述加载紧固套筒311采用非封闭套筒结构,其侧壁上具有开口,侧壁沿套筒周向上的两端向外平行延伸,形成两个翻边。两个翻边上均设有通孔。加载紧固套筒311套设于横梁1上,加载紧固螺栓312穿设于两个通孔中。The above-mentioned loading fastening sleeve 311 adopts a non-closed sleeve structure, and has an opening on its side wall, and the side wall extends parallelly outward along both ends in the circumferential direction of the sleeve, forming two flanges. Both flanges are provided with through holes. The loading fastening sleeve 311 is sheathed on the beam 1, and the loading fastening bolt 312 is passed through two through holes.
定齿轮313固定于加载紧固套筒311侧壁上。The fixed gear 313 is fixed on the side wall of the loading fastening sleeve 311 .
具体参见图5,加载连接套筒314固定于加载紧固套筒311侧壁下方。加载连接螺栓321垂直于横梁1延伸的方向穿设于加载连接套筒314内。Specifically referring to FIG. 5 , the loading connection sleeve 314 is fixed below the side wall of the loading fastening sleeve 311 . The loading connection bolts 321 pass through the loading connection sleeve 314 perpendicular to the direction in which the beam 1 extends.
加载连接螺栓321上具有从加载连接螺栓321侧壁向外延伸的凸台3211。限位齿轮322套设于加载连接螺栓321上并抵止于凸台3211上,同时限位齿轮322与定齿轮313啮合。限位螺母323套设于加载连接螺栓321上并与加载连接螺栓321螺纹连接。限位齿轮322位于凸台3211和限位螺母323之间,被凸台3211和限位螺母323夹持固定。The loading connecting bolt 321 has a boss 3211 extending outward from the side wall of the loading connecting bolt 321 . The limit gear 322 is sheathed on the loading connecting bolt 321 and abuts against the boss 3211 , and meanwhile the limit gear 322 meshes with the fixed gear 313 . The limit nut 323 is sleeved on the loading connecting bolt 321 and threadedly connected with the loading connecting bolt 321 . The limiting gear 322 is located between the boss 3211 and the limiting nut 323 , and is clamped and fixed by the boss 3211 and the limiting nut 323 .
具体参见图2、图3、图4,加载支架包括第一加载连杆331、第二加载连杆332、第三加载连杆333、第四加载连杆334、第一加载连接板335、第二加载连接板336、第三加载连接板337、第四加载连接板338和加载丝杆339;所述第一加载连杆331、第一加载连接板335、第二加载连杆332、第二加载连接板336、第三加载连杆333、第三加载连接板337、第四加载连杆334、第四加载连接板338依次首尾活动铆接成闭合环状。Referring to Fig. 2, Fig. 3 and Fig. 4 specifically, the loading bracket includes a first loading link 331, a second loading link 332, a third loading link 333, a fourth loading link 334, a first loading connecting plate 335, a Two loading connecting plates 336, the third loading connecting plate 337, the fourth loading connecting plate 338 and the loading screw rod 339; the first loading connecting rod 331, the first loading connecting plate 335, the second loading connecting rod 332, the second loading connecting rod The loading connecting plate 336 , the third loading connecting rod 333 , the third loading connecting plate 337 , the fourth loading connecting rod 334 , and the fourth loading connecting plate 338 are movably riveted head to tail in sequence to form a closed ring.
第四加载连接板338与加载连接螺栓321固定连接,所述第二加载连接板336用于对待测试件7加载;所述加载丝杆339穿设于第一加载连接板335和第三加载连接板337上,并同时与第一加载连接板335和第三加载连接板337螺纹连接;所述第一加载连接板335与加载丝杆339螺纹连接方向和第三加载连接板337与加载丝杆339螺纹连接方向相反。The fourth loading connecting plate 338 is fixedly connected with the loading connecting bolt 321, and the second loading connecting plate 336 is used to load the test piece 7; the loading screw 339 is passed through the first loading connecting plate 335 and the third loading connecting plate. on the plate 337, and threaded with the first loading connecting plate 335 and the third loading connecting plate 337 at the same time; 339 threads connect in the opposite direction.
具体参见图2和图4,安装筒34固定于第二加载连接板336下方。安装筒34顶部封闭,底部开口,同时,安装筒34侧壁上具有从安装筒34顶部延伸至底部的引线槽341。Specifically referring to FIG. 2 and FIG. 4 , the mounting cylinder 34 is fixed below the second loading connecting plate 336 . The top of the installation cylinder 34 is closed and the bottom is open. Meanwhile, the side wall of the installation cylinder 34 has a lead groove 341 extending from the top to the bottom of the installation cylinder 34 .
参见图6,具体的,支撑组件2包括支撑连接件、支撑支架。Referring to FIG. 6 , specifically, the support assembly 2 includes support connectors and support brackets.
其中,支撑连接件包括支撑紧固套筒211、支撑紧固螺栓212、支撑连接套筒(图中未示出)、支撑连接螺栓221。Wherein, the support connecting member includes a support fastening sleeve 211 , a support fastening bolt 212 , a support connection sleeve (not shown in the figure), and a support connection bolt 221 .
上述支撑紧固套筒211结构与加载紧固套筒311相同,采用非封闭套筒结构,其侧壁上具有开口,侧壁沿套筒周向上的两端向外平行延伸,形成两个翻边。两个翻边上均设有通孔。支撑紧固套筒211套设于横梁1上,支撑紧固螺栓212穿设于两个通孔中。The structure of the supporting fastening sleeve 211 is the same as that of the loading fastening sleeve 311. It adopts a non-closed sleeve structure, and has openings on its side walls. side. Both flanges are provided with through holes. The supporting fastening sleeve 211 is sheathed on the beam 1 , and the supporting fastening bolts 212 are passed through two through holes.
支撑连接套筒固定于支撑紧固套筒211侧壁下方。支撑连接螺栓221垂直于横梁1延伸的方向穿设于支撑连接套筒内。The supporting connection sleeve is fixed below the side wall of the supporting fastening sleeve 211 . The supporting connecting bolts 221 are vertically penetrated in the supporting connecting sleeve perpendicular to the extending direction of the beam 1 .
支撑支架包括第一支撑连杆231、第二支撑连杆232、第三支撑连杆233、第四支撑连杆234、第一支撑连接板235、第二支撑连接板236、第三支撑连接板237、第四支撑连接板238和支撑丝杆239;所述第一支撑连杆231、第一支撑连接板235、第二支撑连杆232、第二支撑连接板236、第三支撑连杆233、第三支撑连接板237、第四支撑连杆234、第四支撑连接板238依次首尾活动铆接成闭合环状;第四支撑连接板238与支撑连接螺栓221固定连接;所述支撑丝杆239穿设于第一支撑连接板235和第三支撑连接板237上,并同时与第一支撑连接板235和第三支撑连接板237螺纹连接;所述第一支撑连接板235与支撑丝杆239螺纹连接方向和第三支撑连接板237与支撑丝杆239螺纹连接方向相反。The support bracket includes a first support link 231, a second support link 232, a third support link 233, a fourth support link 234, a first support link 235, a second support link 236, a third support link 237, the fourth support connecting plate 238 and the supporting screw mandrel 239; the first supporting connecting rod 231, the first supporting connecting plate 235, the second supporting connecting rod 232, the second supporting connecting plate 236, the third supporting connecting rod 233 , the third support connecting plate 237, the fourth supporting connecting rod 234, and the fourth supporting connecting plate 238 are riveted head to tail to form a closed ring in turn; the fourth supporting connecting plate 238 is fixedly connected with the supporting connecting bolt 221; the supporting screw rod 239 Pass through the first support connection plate 235 and the third support connection plate 237, and be threaded with the first support connection plate 235 and the third support connection plate 237 at the same time; the first support connection plate 235 and the support screw rod 239 The thread connection direction is opposite to the thread connection direction of the third support connecting plate 237 and the support screw rod 239 .
下面结合图7和图8对本实用新型提供的优选实施方式中,车身外覆盖件抗凹性能测试设备的结构进行说明。In the preferred embodiment provided by the present invention, the structure of the test equipment for the anti-dent performance of the vehicle body outer cover will be described below with reference to Fig. 7 and Fig. 8 .
具体的,该测试设备包括具有图1-图6所示结构的加载装置、力传感器4和位移传感器5。Specifically, the test equipment includes a loading device having the structures shown in FIGS. 1-6 , a force sensor 4 and a displacement sensor 5 .
参见图8,力传感器4固定于安装筒34顶部内部上,力传感器4的力传感器导线41经引线槽341穿出安装筒34,连接至电脑。压头6设置于安装筒34内,并位于力传感器4下方。Referring to FIG. 8 , the force sensor 4 is fixed on the inside of the top of the installation cylinder 34 , and the force sensor wire 41 of the force sensor 4 passes through the installation cylinder 34 through the lead groove 341 and is connected to the computer. The indenter 6 is disposed in the installation barrel 34 and is located below the force sensor 4 .
位移传感器5被设置于待测试件7上方,同时位移传感器5的位移传感器导线52连接至电脑。The displacement sensor 5 is arranged above the object to be tested 7, and the displacement sensor wire 52 of the displacement sensor 5 is connected to the computer.
下面结合图7和图8对本实用新型提供的车身外覆盖件抗凹性能测试设备的测试过程进行说明。The testing process of the test equipment for the anti-dent performance of the outer cover of the vehicle body provided by the utility model will be described below with reference to FIG. 7 and FIG. 8 .
将待测试件7放置于工作台上。Place the test piece 7 on the workbench.
将加载装置放置于工作台上,使横梁1位于适当位置。沿横梁1移动两个支撑紧固套筒211,使两个支撑支架位于合适位置,然后紧固两个支撑紧固螺栓212,使两个支撑支架与横梁1固定。再将两个支撑支架的第二支撑连接板236固定于工作台上。转动两个支撑支架的支撑丝杆239,将横梁1调节至适当高度。Place the loading device on the workbench so that the beam 1 is in place. Move the two support fastening sleeves 211 along the beam 1 to make the two support brackets in proper positions, and then fasten the two support fastening bolts 212 to fix the two support brackets to the beam 1 . Then fix the second supporting connecting plate 236 of the two supporting brackets on the workbench. Rotate the support screw mandrel 239 of two support brackets, crossbeam 1 is adjusted to proper height.
沿横梁1移动加载紧固套筒311,将加载支架移动至待测试件7上方的合适位置。然后根据加载点的位置,以横梁1为轴,转动加载紧固套筒311,将加载支架转动到合适角度。然后紧固加载紧固螺栓312,将加载紧固套筒311固定于横梁1上。再以加载连接螺栓321为轴,转动加载支架至适当角度,使加载支架的加载方向与加载点的法向重合。保持加载支架位置不变,从加载连接螺栓321端部套入限位齿轮322,使限位齿轮322抵止于加载连接螺栓321的凸台3211上。同时不断微调限位齿轮322,使限位齿轮322与加载紧固套筒311上的定齿轮313啮合。然后套入限位螺母323,将限位齿轮322锁紧于凸台3211上。Move the loading fastening sleeve 311 along the beam 1 to move the loading bracket to a proper position above the test piece 7 . Then according to the position of the loading point, with the beam 1 as the axis, the loading fastening sleeve 311 is rotated to rotate the loading bracket to an appropriate angle. Then tighten the loading fastening bolt 312 to fix the loading fastening sleeve 311 on the beam 1 . Then take the loading connecting bolt 321 as the axis, turn the loading bracket to an appropriate angle, so that the loading direction of the loading bracket coincides with the normal direction of the loading point. Keeping the position of the loading bracket unchanged, insert the limiting gear 322 from the end of the loading connecting bolt 321 , so that the limiting gear 322 abuts against the boss 3211 of the loading connecting bolt 321 . At the same time, the limit gear 322 is constantly fine-tuned, so that the limit gear 322 meshes with the fixed gear 313 on the loading fastening sleeve 311 . Then insert the limit nut 323 to lock the limit gear 322 on the boss 3211 .
将唯一传感器设置于加载支架上方,并使位移传感器5的探头51抵止于安装筒34顶部,并可随安装筒34运动。The only sensor is arranged above the loading bracket, and the probe 51 of the displacement sensor 5 abuts against the top of the installation cylinder 34 and can move with the installation cylinder 34 .
转动加载丝杆339,使安装筒34内的力传感器4和压头6不断下降,对待测试件7的加载点施加载荷。随着力传感器4和压头6不断下降,载荷不断加大,同时位移传感器5不断获取位移数据。Rotate the loading screw 339 so that the force sensor 4 and the indenter 6 in the installation cylinder 34 are continuously lowered, and a load is applied to the loading point of the test piece 7 . As the force sensor 4 and the indenter 6 continue to drop, the load continues to increase, and the displacement sensor 5 continuously acquires displacement data.
通过力传感器4和位移传感器5即可获得载荷随位移变化的曲线,经过处理后即可获得待测试件7的抗凹刚度性能和抗凹强度性能。Through the force sensor 4 and the displacement sensor 5, the curve of the load changing with the displacement can be obtained, and the anti-dent stiffness performance and the anti-dent strength performance of the test piece 7 can be obtained after processing.
基于本实用新型提供的加载装置的测试设备可有效的完成抗凹性能测试,并且测试准确。The test equipment based on the loading device provided by the utility model can effectively complete the anti-dent performance test, and the test is accurate.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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CN104280291A (en) * | 2014-11-08 | 2015-01-14 | 马钢(集团)控股有限公司 | Normal loading method for sinking resistance test on automobile outer covering part |
CN104913992A (en) * | 2015-07-01 | 2015-09-16 | 合肥兴科机电科技有限公司 | Testing device |
CN106769530A (en) * | 2017-01-24 | 2017-05-31 | 中广核研究院有限公司 | Repeated strain measurement apparatus and system suitable for high temperature fluent metal medium |
CN108181169A (en) * | 2017-12-15 | 2018-06-19 | 奇瑞汽车股份有限公司 | Loading device for static rigidity test of passenger vehicle body |
CN108692959A (en) * | 2018-06-22 | 2018-10-23 | 安徽江淮汽车集团股份有限公司 | A kind of vehicle dent resistance energy test device |
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2014
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