Variable format band conveyor
Technical field
The utility model relates to a kind of variable format band conveyor, is particularly suited for as being used for the conveyer of the tested belt scale body of setting-in in belt conveyer scale material test laboratory.
Background technology
Belt conveyer scale is a kind of for the weighing apparatus in uninterrupted its cumulative weight of automatic weighing of continuous conveying process to bulk material.The state of material and belt changes every now and then, can produce significant impact to metering result; The result drawing by the envelope test mode of similar non-automatic weighing instrument is often with the performance in actual use inconsistent, sometimes even far from each other.Therefore, more and more obtain dealer's accreditation by the importance that material tests tread belt scale performance.But, the width of tested belt conveyer scale must be consistent with the width of the conveyer that is connected, that is to say that if ask laboratory can carry out material test to the belt conveyer scale of all size, that just need to all be equipped with for every kind of specification belt conveyer scale the band conveyor of respective width.At present, the width of the conveyer that band conveyor originating firm is produced is changeless, and the width of belt conveyor is of a great variety, just have more than nominal aperture 300mm, 400mm, 500mm, 650mm, 800mm, 1000mm, 1200mm, 1400mm, 1600mm, 1800mm, 2000mm, 2200mm, 2400mm, 2600mm etc. more than ten plant in the conventional specification of China, if the conveyer of every kind of specification all will be equipped with one, not only number of devices can be a lot, and required affiliated facility and laboratory building area also increase thereupon.Huge construction costs make many scripts intend to build belt conveyer scale materials test laboratory persons unable to do what one wishes, hang back, blocked development and the progress of belt conveyer scale technology.
Summary of the invention
In order to solve the unmodifiable problem of existing band conveyor width, the utility model provides a kind of variable format band conveyor, this kind of conveyer is different from known technology, can change by the width of the carrying roller group in replacing weighing unit installation section and support thereof the coupling specification of belt conveyer scale.
In the prior art, the left-right longeron outside of band conveyor middle frame follows respectively the inner side on two orthogonal supporting leg tops with it to post and fix connection, the bottom of two supporting legs is placed on terrace, and is fixedly connected with to avoid conveyer when operation to produce unnecessary motion with terrace built-in fitting; Process roller rack is connected across the upper plane of left and right two longerons, and cross-over connection return idler support down inside two longerons, possesses fixed range between two supporting legs or two longerons immutable, only can be suitable for the load-transfer device of a certain width.The utility model addresses this problem adopted technical scheme: in the position of intending dress test belt scale, make the variable-width of conveyer frame, to adapt to the installation of multiple width belt conveyer scale carrier, and in the front and back of the section of broadening, some adjustable impact idlers are respectively set, eliminate bandwidth and change the symmetrical impact remaking.Specific practice is, make the removably that is connected between the longeron of conveyer and its supporting leg, be equipped with process carrying roller group and the support thereof of at least two kinds of width, in the time testing the belt conveyer scale of different size, select process carrying roller group and the support thereof of respective width, the pattern of considering return idler mostly is flat carrier roller or sulculus type angle V-arrangement two saves groove carrying roller, can be common to different size, for two supporting leg spacing in the time that girder space converts can remain unchanged so that supporting leg can be fixed with terrace, and avoid changing return idler, return idler is no longer connected with longeron, and move on between the lower part of two side legs, this fashionable dress be one maximum among alternative all specifications, because the support of process carrying roller group is connected across on two side girders, convert process carrying roller group and support thereof, also just make to change between two side girders a new fixed range, between two supporting leg first halves inner sides, follow compared with just there will be a neutral gear between the outside of two longerons under small dimension process carrying roller group, set up the longeron of cushion block when connecting compared with small dimension by the width of this neutral gear, thus the conversion of implementation specification, if wish conversion have several compared with small dimension time, should adopt A face and B identity distance from cushion block not etc. by different neutral gear width.
In sum, variable format band conveyor described in the utility model, the basic parts that relate to its invention main points comprise: the process carrying roller group 1a of the maximum specification in variable all specifications and same specification support 2a thereof, at least one is compared with the process carrying roller group 1b of small dimension and same specification support 2b thereof, the return idler of maximum specification and bearing 3 thereof, the longeron 4 of middle frame and supporting leg 5, and required cushion block 6 while transforming to compared with small dimension, it is characterized in that: the return idler of described maximum specification and bearing 3 thereof are contained in the position, slightly lower between left and right sides supporting leg 5, and ground is fixed in the bottom of described supporting leg 5, described left-right longeron 4 respectively with the top of left and right supporting leg 5 directly or be indirectly connected through cushion block 6, in the time that process carrying roller specification is maximum, described in be overlapped in the 2a that the process carrying roller pack support above of two longerons 4 is maximum specification, the upper process carrying roller 1a that fills dimension of 2a, the lateral surface of two longerons 4 is directly connected with two supporting leg 5 medial surfaces respectively, when process carrying roller specification hour, the described process carrying roller pack support being overlapped in above two longerons 4 is the 2b compared with small dimension, the process carrying roller 1b of the upper dress of 2b dimension, the lateral surface of two longerons 4 is connected with the medial surface B of two described cushion blocks 6 respectively, the lateral surface A of described two cushion blocks 6 is connected with the medial surface of two supporting legs 5 respectively, when described while having more than a kind of specification compared with the process carrying roller group of small dimension and support thereof, described cushion block is also furnished with corresponding different size, now the thickness of described cushion block 6 be equivalent to this kind compared with the process carrying roller pack support of small dimension poor with both length of process carrying roller pack support of maximum specification.
The beneficial effects of the utility model are, simple in structure, practical, can realize easily the many specification conversion of a machine, greatly save the investment of building belt conveyer scale material test laboratory, be conducive to belt conveyer scale performance and obtain just, evaluation accurately, promote the development of belt conveyer scale technology.
Brief description of the drawings
Fig. 1 is the schematic diagram of a kind of embodiment of the utility model in the time of large specification.
Fig. 2 is the schematic diagram of a kind of embodiment of the utility model when compared with small dimension.
Fig. 3 is the upward view of a kind of embodiment of the utility model cushion block used.
Fig. 4 is the right elevation of cushion block described in Fig. 3.
Fig. 5 is the front view of cushion block described in Fig. 3.
Fig. 6 is the left view of cushion block described in Fig. 3.
Fig. 7 is the birds-eye view of cushion block described in Fig. 3.
In figure: 1: all specification process carrying roller groups (wherein maximum specification is 1a, is 1b compared with small dimension); 2: process carrying roller pack support (wherein maximum specification is 2a, is 2b compared with small dimension); 3: return idler and bearing thereof; 4: longeron; 5: supporting leg; 6: cushion block, A: the lateral surface of cushion block, B: the medial surface of cushion block.
Detailed description of the invention
Fig. 1 is the schematic diagram of a kind of embodiment of the utility model in the time of large specification.In Fig. 1, the process carrying roller group 1a of maximum specification is arranged on the process carrying roller pack support 2a of same specification with it, longeron 4 and the supporting leg 5 of conveyer are made up of channel-section steel conventionally, the axis of 2a is vertical with conveyer longeron 4, two of 2a is overlapped on respectively on the upper plane of two longerons 4 and is fixedly connected with fastener, the medial surface laminating on the lateral surface of longeron 4 and supporting leg 5 tops, both have bolt hole in joint place, in hole, wear bolted, return idler and bearing 3 thereof are housed between the bottom of left and right two supporting legs 5.
Fig. 2 is the schematic diagram of a kind of embodiment of the utility model when compared with small dimension.In Fig. 2, the process carrying roller pack support 2b that is arranged on same specification with it compared with the process carrying roller group 1b of small dimension is upper, and the axis of 2b is vertical with conveyer longeron 4, and two of 2b is overlapped on respectively on the upper plane of two longerons 4 and is fixedly connected with fastener, because carrying roller group and support width thereof narrow, there is neutral gear with between the outside of two longerons in the first half inner side of supporting leg, in the neutral gear on both sides, put respectively a cushion block 6, the inside and outside side of cushion block 6 has bolt hole, the through hole center superposition that these Kong centers are connected with supporting leg with former longeron, the medial surface laminating of the lateral surface of longeron 4 and cushion block 6, the medial surface laminating on the lateral surface of cushion block 6 and supporting leg 5 tops, while being fixedly connected with, can be with overbolt successively through supporting leg 5, the through hole of cushion block 6 and longeron 4, three is connected, also can distinguish fastening supporting leg 5 and cushion block 6 lateral surface A with lag bolt, and longeron 4 and cushion block 6 medial surface B, by connecting three connected together between two, between the bottom of left and right two supporting legs 5, return idler 3 is housed.
Change the symmetrical impact remaking for eliminating bandwidth, different size belt conveyer scale location of carriers is being installed, the front and back of conveyer frame variable-width section can respectively arrange some adjustable impact idlers again.
Fig. 3~Fig. 7 be the utility model in order to fill neutral gear between the spacing calcaneus branches leg of small dimension conveyer longeron both sides a kind of cushion block part respectively to view.The square tube that illustrated embodiment system becomes with 4 Plate Weldings, has bolt hole with 2 steel plates of an inboard leg or the outer side contacts of longeron, and when cushion block is put into the neutral gear between supporting leg 5 and longeron 4, the through hole on supporting leg 5, cushion block 6 and longeron 4 overlaps.As long as cushion block described in the utility model makes its width can be in the time being transformed to compared with small dimension with the neutral gear width between supporting leg 5 and longeron 4 unanimously, its shape and manufacture craft are not had to too much restriction, for example, can use instead and between A, B two sides, there is solid metal block instead of the graphic welded steel pipe to clearance hole.
The beneficial effects of the utility model are very remarkable, when applicant can be carried out the Automatic balance conformity assessment laboratory of material test to the belt conveyer scale of whole all sizes in construction world the first, only 6 kinds of large specification band conveyors are wherein used to the technical solution of the utility model, make bandwidth 2200mm and 2400mm, 1800mm and 2000mm, the conveyer of 1400mm and 1600mm holds concurrently two in variable format mode with one respectively, thereby 3 cover band conveyor and adjusting device of belt tension are used less, 3 as controlling the large capacity bunker scale of weighing apparatus and calibrating weight and 3 quantitative belt conveyer scale and their various auxiliary facilities for discharging, also reduce the about 800m2 of laboratory plant area, saved construction investment more than 6,000,000 yuan at this point, if adopt the cushion block realization of changing different size to hold concurrently three with one, and be generalized to more specification, its benefit will be more considerable.
By reference to the accompanying drawings the utility model is preferred embodiment explained in detail with embodiment above; certainly the utility model is not limited to the above-described embodiment and examples; in the ken possessing affiliated field those skilled in the art; can also make without departing from the concept of the premise utility various variations, within such variation all drops on protection domain of the present utility model.