CN203818294U - Special automatic oil spraying device for aerated concrete block mold - Google Patents
Special automatic oil spraying device for aerated concrete block mold Download PDFInfo
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- CN203818294U CN203818294U CN201420099500.0U CN201420099500U CN203818294U CN 203818294 U CN203818294 U CN 203818294U CN 201420099500 U CN201420099500 U CN 201420099500U CN 203818294 U CN203818294 U CN 203818294U
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- oil
- oil outlet
- pipe
- shower nozzle
- frame
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Abstract
The utility model discloses a special automatic oil spraying device for an aerated concrete block mold. The special automatic oil spraying device comprises a machine frame, wherein the top of the machine frame is provided with two air cylinders, the bottoms of the two air cylinders are respectively and vertically connected with support arms, an oil pipe is horizontally connected between the support arms, the bottom of the oil pipe is provided with three spherical spray heads, an aeration nozzle is arranged on each spherical spray head, the aeration nozzles are connected with the two air cylinders through aeration pipes, the middle of the top of the oil pipe is provided with an oil conveying pipe, a one-way valve is arranged on the oil conveying pipe, the outer side of one edge of the machine from is provided with two trapezoidal platforms, a PLC (programmable logic controller) and a high-pressure oil pump are arranged on each platform, the inner side of one edge of the machine frame is provided with a support frame, a sensor is arranged on the support frame, the sensor is connected with the PLC through an electric wire, the PLC is connected with the air cylinders and the high-pressure oil cylinders through electric wires, and the high-pressure oil cylinders are connected with the oil conveying pipe and are connected with an oil barrel through an oil inlet pipe. The manual painting is avoided, the work efficiency is improved, the labor cost is reduced, the product quality is guaranteed, and the potential safety hazard and the potential health hazard of workers are reduced.
Description
Technical field
The utility model relates to a kind of automatic fuel spray device, particularly the Special Automatic fueling injection equipment of a kind of air-entrained concrete building block mould.
Background technology
Air-entrained concrete building block is a kind of light porous, insulation, fire protecting performance is good, intensity is high, can follow closely, can saw, can dig and have the New Building Materials of certain shock resistance.Due to the performance of its brilliance, be more and more subject to people's favor.
And air-entrained concrete building block mould is the indispensable base substrate moulding by casting of air-entrained concrete building block production technology equipment.Enterprise is when producing air-entrained concrete building block, need to brush in advance oil to air-entrained concrete building block mould inside, present stage, for the brush oil of air-entrained concrete building block mould inside, working is all to be turned over into mould inside by workman mostly, uses brush to carry out artificial brush oil.Because mould is larger, it is highly higher, approximately has 1.5 meters high, and workman turns over progressive die tool need use ladder mostly.And mould is slided by roller and transports on production line, cause mould to stop and unstable, setting up for workman of ladder has certain potential safety hazard thus.And because workman's manual operation speed is slow, brush oil is also inhomogeneous, cause enterprise's cost of labor to increase, enterprises production efficiency reduces and the quality of production declines.Separately, because the work of long-term brush used oil also can affect the healthy of operator, cause healthy hidden danger.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of air-entrained concrete building block mould Special Automatic fueling injection equipment for above drawback, avoid artificial brush oil, increase work efficiency, reduce cost of labor, workman's potential safety hazard and healthy hidden danger have been reduced, and oil spout is even, guaranteed product quality, greatly improved the quality of production of enterprise.
For solving the problems of the technologies described above, the technical solution of the utility model is:
The Special Automatic fueling injection equipment of air-entrained concrete building block mould, comprises frame, and wherein said frame is " n " font, is arranged on transporting above production line of mould, and described frame top is provided with two cylinders, and described cylinder is bolted to connection in frame, described two cylinder bottom are all vertically connected with support arm, between described support arm, level connection joint has an oil pipe, and described oil pipe is positioned at support arm below, described oil pipe bottom is provided with three sphere shower nozzles, described sphere shower nozzle top is square, bottom is hemispherical, top center is provided with fuel feed hole, and described fuel feed hole bottom outside is provided with location fixed block, and described fuel feed hole below is provided with separator, described separator is umbrella shape, separator upper end is semicircle spheroid, and lower end is cylinder, and its lower end is fixed on shower nozzle bottom centre position, described shower nozzle bottom is provided with five groups of oil outlets, every group of oil outlet be rounded being uniformly distributed all, described five groups of oil outlets are concentric circles and distribute in shower nozzle bottom surface, comprise from inside to outside the first oil outlet group, the second oil outlet group, the 3rd oil outlet group, the 4th oil outlet group and the 5th oil outlet group, the oil outlet quantity of described the first oil outlet group is 5, the oil outlet quantity of described the second oil outlet group is 8, the oil outlet quantity of described the 3rd oil outlet group is 15, the oil outlet quantity of described the 4th oil outlet group is 18, the oil outlet quantity of described the 5th oil outlet group is 20, described sphere shower nozzle one side sidewall is provided with a filling gas mouth, and described filling gas mouth is being the setting that is inclined upwardly, the filling gas mouth of described three sphere shower nozzles connects two cylinders by gas-adding pipe, described gas-adding pipe is the many bifurcated pipes in two ends, and its one end fork is two mouths of pipe, and its other end fork is three mouths of pipe, tee tube mouth end connects three filling gas mouths, and two trouble nose ends connect two cylinders, described oil pipe crown center is provided with petroleum pipeline, and described petroleum pipeline is provided with check valve, described frame on one side outside is provided with two trapezoid platforms, and described trapezoid platform is setting up and down, is followed successively by the first platform and the second platform from top to bottom, and described frame on one side inner side is provided with bracing frame, and support frame as described above height is between the first platform and the second platform, described the first platform is provided with PLC controller, on described the second platform, be provided with high-pressure oil pump, on support frame as described above, be provided with inductor, comprise the first inductor, the second inductor and the 3rd inductor, described inductor is all connected with PLC controller by electric wire, and described PLC controller is connected with cylinder, high-pressure oil pump by electric wire, described high-pressure oil pump is connected with petroleum pipeline, on described high-pressure oil pump, by oil inlet pipe, is connected with oil drum.
The Special Automatic fueling injection equipment of above-mentioned a kind of air-entrained concrete building block mould, wherein, can be that bolt is connected between described support arm and cylinder, is welded to connect, and can be to be also threaded.
The Special Automatic fueling injection equipment of above-mentioned a kind of air-entrained concrete building block mould, wherein, can be that bolt is connected between described sphere shower nozzle and oil pipe, is welded to connect, and can be to be also threaded.
The Special Automatic fueling injection equipment of above-mentioned a kind of air-entrained concrete building block mould, wherein, described oil pipe can be stainless steel tube.
Use procedure: air-entrained concrete building block mould transports by the roller on production line, when mould front end arrives the first inductor, now the one the second three inductors all have induced signal, three inductors also send signal to PLC controller by electric wire, after PCL controller processing signals, by electric wire, signal is passed to cylinder and high-pressure oil pump, high-pressure oil pump and cylinder are opened.High-pressure oil pump, and is transported in oil pipe by petroleum pipeline the oily sucking-off in oil drum by oil inlet pipe, and oil flows into sphere shower nozzle through oil pipe.Cylinder moving drives support arm to move up and down on the one hand, and support arm drives oil pipe to move up and down, and oil pipe drives sphere shower nozzle to move up and down; Cylinder moving is pressed into gas-adding pipe by gas on the other hand, in gas-adding pipe, gas enters sphere shower nozzle by filling gas mouth, gas constantly enters and in shower nozzle, causes shower nozzle internal gas pressure to become large, and air pressure will enter oil pressure in the shower nozzle oil outlet to bottom, thereby oil is ejected in oil outlet.When mould transports forward, shower nozzle moves up and down, and mould inside can be accomplished to good spraying.When mould end leaves the 3rd inductor, now only have the first and second inductors to have induced signal, the first and second inductors send signal to PLC controller by electric wire, after PCL controller processing signals, by electric wire, signal is passed to cylinder and high-pressure oil pump, high-pressure oil pump and cylinder are closed.High-pressure oil pump stops oil transportation, cylinder stop motion, and automatic fuel spray device is out of service.Machine is not warrier, the check valve on petroleum pipeline can also be shut, and places fluid and refluxes, and causes waste.
Beneficial effect:
1, because the internal height of air-entrained concrete building block mould is high, highly reach 1.2～1.3 meters, when mould transports forward, shower nozzle moves up and down, and mould inside can be accomplished to omnibearing spraying, avoid spraying because of excessive height less than situation occur.
2, sphere shower nozzle bottom is hemispherical, can realize multi-faceted spraying, and hemispherical dome structure can not only spraying mold bottom surface, also spraying mold sidewall can be accomplished to large area spraying, improves spray efficiency.
3, shower nozzle bottom is provided with five groups of oil outlets, and every group of oil outlet of one side be rounded being uniformly distributed all, can make spraying evenly, improves coating quality; Five groups of oil outlets are concentric circles distribution in shower nozzle bottom surface on the other hand, and through repeatedly science measuring and calculating, concentric circles distributed architecture can make oil outlet spraying scope, and its more reasonable structure, contributes to improve spraying effect.
4, fuel feed hole below arranges special umbrella shape separator, oil enters arrival separator from top fuel feed hole, separator is dissipated to shower nozzle sidewall by oil content, oil slides to bottom surface from shower nozzle sidewall, because bottom surface is hemispherical, oil can uniform fold in the process to gliding in shower nozzle bottom surface, make oil can evenly arrive many groups oil outlet of bottom surface, if there is no separator, oil will directly flow out from the first oil outlet group from fuel feed hole enters.Current divider can improve the result of use of product greatly.
5, the automatic induced dies of inductor, passes to signal after PLC controller, the automatic processing of PLC controller unlatching or shifter cylinder and high-pressure oil pump, accomplish mechanical intelligent completely, automation, can save labour cost greatly, reduce operational sequence, enhance productivity.
The Special Automatic fueling injection equipment of a kind of air-entrained concrete building block mould of the utility model, avoids artificial brush oil, increases work efficiency, reduce cost of labor, reduced workman's potential safety hazard and healthy hidden danger, and oil spout is even, guarantee product quality, greatly improved the quality of production of enterprise.
Accompanying drawing explanation
Fig. 1 is utility model structure chart.
Fig. 2 is inductor distribution map.
Fig. 3 is sphere shower nozzle cutaway view.
Fig. 4 is sphere shower nozzle bottom surface top view.
Fig. 5 is oil outlet component Butut.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Embodiment
As shown in the figure, the Special Automatic fueling injection equipment of a kind of air-entrained concrete building block mould, comprises frame 1, wherein said frame 1 is " n " font, what be arranged on mould 17 transports production line 14 tops, and described frame 1 top is provided with two cylinders 2, and described cylinder 2 is bolted to connection in frame 1, described two cylinder 2 bottoms are all vertically connected with support arm 3, 3 level connection joints of described support arm have an oil pipe 4, and described oil pipe is positioned at support arm 3 belows, described oil pipe bottom is provided with three sphere shower nozzles 5, described sphere shower nozzle 5 tops are square, bottom is hemispherical, top center is provided with fuel feed hole 51, and described fuel feed hole 51 bottom outside are provided with location fixed block 52, and described fuel feed hole 51 belows are provided with separator 53, described separator 53 is umbrella shape, separator 53 upper ends are semicircle spheroid, and lower end is cylinder, and its lower end is fixed on shower nozzle 5 bottom centre positions, described shower nozzle 5 bottoms are provided with five groups of oil outlets 54, every group of oil outlet be rounded being uniformly distributed all, described five groups of oil outlets 54 are concentric circles and distribute in shower nozzle 5 bottom surfaces, as shown in Figure 5, comprise from inside to outside the first oil outlet group 541, the second oil outlet group 542, the 3rd oil outlet group 543, the 4th oil outlet group 544 and the 5th oil outlet group 545, the oil outlet quantity of described the first oil outlet group 541 is 5, the oil outlet quantity of described the second oil outlet group 542 is 8, the oil outlet quantity of described the 3rd oil outlet group 543 is 15, the oil outlet quantity of described the 4th oil outlet group 544 is 18, the oil outlet quantity of described the 5th oil outlet group 545 is 20, described sphere shower nozzle 5 one side sidewalls are provided with a filling gas mouth 55, and described filling gas mouth 55 is being the setting that is inclined upwardly, the filling gas mouth 55 of described three sphere shower nozzles 5 connects two cylinders 2 by gas-adding pipe 6, described gas-adding pipe 6 is the many bifurcated pipes in two ends, and its one end fork is two mouths of pipe, and its other end fork is three mouths of pipe, tee tube mouth end connects three filling gas mouths, 55, two trouble nose ends and connects two cylinders 2, described oil pipe 4 crown centers are provided with petroleum pipeline 7, and described petroleum pipeline 7 is provided with check valve 16, described frame 1 is provided with two trapezoid platforms 101,102 in outside on one side, described trapezoid platform 101,102 is setting up and down, be followed successively by the first platform 101 and the second platform 102 from top to bottom, described frame on one side inner side is provided with bracing frame 103, and support frame as described above 103 height are between the first platform 101 and the second platform 102, described the first platform 101 is provided with PLC controller 8, on described the second platform 102, be provided with high-pressure oil pump 9, on support frame as described above 103, be provided with inductor 10, comprise the first inductor 1001, the second inductor 1002 and the 3rd inductor 1003, described inductor 10 is all connected with PLC controller 8 by electric wire 11, described PLC controller 8 is connected with cylinder 2, high-pressure oil pump 9 by electric wire 11, described high-pressure oil pump 9 is connected with petroleum pipeline 7, on described high-pressure oil pump, by oil inlet pipe 12, is connected with oil drum 13.Described support arm 3 can be that bolt is connected with 2, cylinder, is welded to connect, and can be to be also threaded.Described sphere shower nozzle 3 can be that bolt is connected with 4, oil pipe, is welded to connect, and can be to be also threaded.Described oil pipe 4 can be stainless steel tube.
Use procedure: air-entrained concrete building block mould transports by the roller 15 on production line, when mould front end arrives the first inductor, now the one the second three inductors all have induced signal, three inductors also send signal to PLC controller by electric wire, after PCL controller processing signals, by electric wire, signal is passed to cylinder and high-pressure oil pump, high-pressure oil pump and cylinder are opened.High-pressure oil pump, and is transported in oil pipe by petroleum pipeline the oily sucking-off in oil drum by oil inlet pipe, and oil flows into sphere shower nozzle through oil pipe.Cylinder moving drives support arm to move up and down on the one hand, and support arm drives oil pipe to move up and down, and oil pipe drives sphere shower nozzle to move up and down; Cylinder moving is pressed into gas-adding pipe by gas on the other hand, in gas-adding pipe, gas enters sphere shower nozzle by filling gas mouth, gas constantly enters and in shower nozzle, causes shower nozzle internal gas pressure to become large, and air pressure will enter oil pressure in the shower nozzle oil outlet to bottom, thereby oil is ejected in oil outlet.When mould transports forward, shower nozzle moves up and down, and mould inside can be accomplished to good spraying.When mould end leaves the 3rd inductor, now only have the first and second inductors to have induced signal, the first and second inductors send signal to PLC controller by electric wire, after PCL controller processing signals, by electric wire, signal is passed to cylinder and high-pressure oil pump, high-pressure oil pump and cylinder are closed.High-pressure oil pump stops oil transportation, cylinder stop motion, and automatic fuel spray device is out of service.Machine is not warrier, the check valve on petroleum pipeline can also be shut, and places fluid and refluxes, and causes waste.
Beneficial effect: because the internal height of air-entrained concrete building block mould is high, highly reach 1.2～1.3 meters, when mould transports forward, shower nozzle moves up and down, and mould inside can be accomplished to omnibearing spraying, avoid spraying because of excessive height less than situation occur.Sphere shower nozzle bottom is hemispherical, can realize multi-faceted spraying, and hemispherical dome structure can not only spraying mold bottom surface, also spraying mold sidewall can be accomplished to large area spraying, improves spray efficiency.Shower nozzle bottom is provided with five groups of oil outlets, and every group of oil outlet of one side be rounded being uniformly distributed all, can make spraying evenly, improves coating quality; Five groups of oil outlets are concentric circles distribution in shower nozzle bottom surface on the other hand, and through repeatedly science measuring and calculating, concentric circles distributed architecture can make oil outlet spraying scope, and its more reasonable structure, contributes to improve spraying effect.Fuel feed hole below arranges special umbrella shape separator, oil enters arrival separator from top fuel feed hole, separator is dissipated to shower nozzle sidewall by oil content, oil slides to bottom surface from shower nozzle sidewall, because bottom surface is hemispherical, oil can uniform fold in the process to gliding in shower nozzle bottom surface, make oil can evenly arrive many groups oil outlet of bottom surface, if there is no separator, oil will directly flow out from the first oil outlet group from fuel feed hole enters.Current divider can improve the result of use of product greatly.The automatic induced dies of inductor, passes to signal after PLC controller, and the automatic processing of PLC controller unlatching or shifter cylinder and high-pressure oil pump, accomplish mechanical intelligent completely, and automation can be saved labour cost greatly, reduces operational sequence, enhances productivity.
The Special Automatic fueling injection equipment of a kind of air-entrained concrete building block mould of the utility model, avoids artificial brush oil, increases work efficiency, reduce cost of labor, reduced workman's potential safety hazard and healthy hidden danger, and oil spout is even, guarantee product quality, greatly improved the quality of production of enterprise.
The above; it is only the preferably specific embodiment of the utility model; but protection domain of the present utility model is not limited to this; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the variation that can expect easily or replacement, all should be encompassed in protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claims.
Claims (4)
1. the Special Automatic fueling injection equipment of air-entrained concrete building block mould, comprises frame, it is characterized in that, described frame is " n " font, be arranged on transporting above production line of mould, described frame top is provided with two cylinders, and described cylinder is bolted to connection in frame, described two cylinder bottom are all vertically connected with support arm, between described support arm, level connection joint has an oil pipe, and described oil pipe is positioned at support arm below, described oil pipe bottom is provided with three sphere shower nozzles, described sphere shower nozzle top is square, bottom is hemispherical, top center is provided with fuel feed hole, and described fuel feed hole bottom outside is provided with location fixed block, and described fuel feed hole below is provided with separator, described separator is umbrella shape, separator upper end is semicircle spheroid, and lower end is cylinder, and its lower end is fixed on shower nozzle bottom centre position, described shower nozzle bottom is provided with five groups of oil outlets, every group of oil outlet be rounded being uniformly distributed all, described five groups of oil outlets are concentric circles and distribute in shower nozzle bottom surface, comprise from inside to outside the first oil outlet group, the second oil outlet group, the 3rd oil outlet group, the 4th oil outlet group and the 5th oil outlet group, the oil outlet quantity of described the first oil outlet group is 5, the oil outlet quantity of described the second oil outlet group is 8, the oil outlet quantity of described the 3rd oil outlet group is 15, the oil outlet quantity of described the 4th oil outlet group is 18, the oil outlet quantity of described the 5th oil outlet group is 20, described sphere shower nozzle one side sidewall is provided with a filling gas mouth, and described filling gas mouth is being the setting that is inclined upwardly, the filling gas mouth of described three sphere shower nozzles connects two cylinders by gas-adding pipe, described gas-adding pipe is the many bifurcated pipes in two ends, and its one end fork is two mouths of pipe, and its other end fork is three mouths of pipe, tee tube mouth end connects three filling gas mouths, and two trouble nose ends connect two cylinders, described oil pipe crown center is provided with petroleum pipeline, and described petroleum pipeline is provided with check valve, described frame on one side outside is provided with two trapezoid platforms, and described trapezoid platform is setting up and down, is followed successively by the first platform and the second platform from top to bottom, and described frame on one side inner side is provided with bracing frame, and support frame as described above height is between the first platform and the second platform, described the first platform is provided with PLC controller, on described the second platform, be provided with high-pressure oil pump, on support frame as described above, be provided with inductor, comprise the first inductor, the second inductor and the 3rd inductor, described inductor is all connected with PLC controller by electric wire, and described PLC controller is connected with cylinder, high-pressure oil pump by electric wire, described high-pressure oil pump is connected with petroleum pipeline, on described high-pressure oil pump, by oil inlet pipe, is connected with oil drum.
2. the Special Automatic fueling injection equipment of a kind of air-entrained concrete building block mould as claimed in claim 1, is characterized in that, between described support arm and cylinder, can be that bolt is connected, be welded to connect, and can be to be also threaded.
3. the Special Automatic fueling injection equipment of a kind of air-entrained concrete building block mould as claimed in claim 1, is characterized in that, between described sphere shower nozzle and oil pipe, can be that bolt is connected, be welded to connect, and can be to be also threaded.
4. the Special Automatic fueling injection equipment of a kind of air-entrained concrete building block mould as claimed in claim 1, is characterized in that, described oil pipe can be stainless steel tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420099500.0U CN203818294U (en) | 2014-03-06 | 2014-03-06 | Special automatic oil spraying device for aerated concrete block mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420099500.0U CN203818294U (en) | 2014-03-06 | 2014-03-06 | Special automatic oil spraying device for aerated concrete block mold |
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| Publication Number | Publication Date |
|---|---|
| CN203818294U true CN203818294U (en) | 2014-09-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420099500.0U Withdrawn - After Issue CN203818294U (en) | 2014-03-06 | 2014-03-06 | Special automatic oil spraying device for aerated concrete block mold |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203818294U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103878870A (en) * | 2014-03-06 | 2014-06-25 | 江苏中技新型建材有限公司 | Special automatic oil spraying device for aerated concrete block mold |
| CN108943346A (en) * | 2018-08-23 | 2018-12-07 | 丁美星 | For the automatic oil spout system of concrete block mold plus mould oil |
| PL423462A1 (en) * | 2017-11-14 | 2019-05-20 | Solbet Spolka Z Ograniczona Odpowiedzialnoscia | Device for lubrication of moulds in production of autoclaved cellular concrete |
| CN114227878A (en) * | 2021-12-14 | 2022-03-25 | 宁波交通工程建设集团有限公司 | Automatic cleaning and oil brushing machine for T-shaped beam template |
-
2014
- 2014-03-06 CN CN201420099500.0U patent/CN203818294U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103878870A (en) * | 2014-03-06 | 2014-06-25 | 江苏中技新型建材有限公司 | Special automatic oil spraying device for aerated concrete block mold |
| CN103878870B (en) * | 2014-03-06 | 2016-06-22 | 江苏中技新型建材有限公司 | A kind of Special Automatic fueling injection equipment of air-entrained concrete building block mould |
| PL423462A1 (en) * | 2017-11-14 | 2019-05-20 | Solbet Spolka Z Ograniczona Odpowiedzialnoscia | Device for lubrication of moulds in production of autoclaved cellular concrete |
| CN108943346A (en) * | 2018-08-23 | 2018-12-07 | 丁美星 | For the automatic oil spout system of concrete block mold plus mould oil |
| CN114227878A (en) * | 2021-12-14 | 2022-03-25 | 宁波交通工程建设集团有限公司 | Automatic cleaning and oil brushing machine for T-shaped beam template |
| CN114227878B (en) * | 2021-12-14 | 2024-04-02 | 宁波交通工程建设集团有限公司 | Automatic cleaning and brushing machine for T-beam templates |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140910 Termination date: 20150306 |
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| EXPY | Termination of patent right or utility model | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140910 Effective date of abandoning: 20160622 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |