CN203816986U - Ultrasonic soaking type cylinder cover cleaning device - Google Patents

Ultrasonic soaking type cylinder cover cleaning device Download PDF

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Publication number
CN203816986U
CN203816986U CN201420222043.XU CN201420222043U CN203816986U CN 203816986 U CN203816986 U CN 203816986U CN 201420222043 U CN201420222043 U CN 201420222043U CN 203816986 U CN203816986 U CN 203816986U
Authority
CN
China
Prior art keywords
cleaning
liquid outlet
filter
tank
water channel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420222043.XU
Other languages
Chinese (zh)
Inventor
王景周
梅林�
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenyang Bo Long Automobile Component Manufacturing Co Ltd
Original Assignee
Shenyang Bo Long Automobile Component Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenyang Bo Long Automobile Component Manufacturing Co Ltd filed Critical Shenyang Bo Long Automobile Component Manufacturing Co Ltd
Priority to CN201420222043.XU priority Critical patent/CN203816986U/en
Application granted granted Critical
Publication of CN203816986U publication Critical patent/CN203816986U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

An ultrasonic soaking type cylinder cover cleaning device comprises a frame, a cleaning portion, a lifting portion and a filtering portion, and is characterized in that the cleaning portion comprises a cleaning portion shell, a water channel arranged in the cleaning portion shell and a material bucket arranged in the water channel, an ultrasonic generator, an energy converter and a heating pipe are arranged between the cleaning portion shell and the water channel, the bottom of the water channel is a slope, a water channel liquid inlet is formed in the upper portion of the slope, and a water channel liquid outlet is formed in the bottom of the slope; the lifting portion comprises a lifting cylinder, guide rails and a lifting frame, and the lifting frame is connected with the material bucket through support arms; the filtering portion comprises a bag type filter and a filter pump, a stainless steel screen and a cloth filtering bag are sequentially arranged from a liquid inlet to an liquid outlet of the bag type filter, the liquid outlet of the bag type filter is communicated with a liquid inlet of the filtering pump, a liquid outlet of the filtering pump is communicated with the water channel liquid inlet, and the water channel liquid outlet is communicated with the liquid inlet of the bag type filter. The ultrasonic soaking type cylinder cover cleaning device is ingenious in structure design and has the advantages of being simple in structure, high in cleaning speed, low in device investment and good in cleaning effect.

Description

Soak ultrasonic type cylinder cap cleaning device
Technical field
The utility model relates to auto parts and components cleaning device, specifically a kind of ultrasonic type cylinder cap cleaning device that soaks.
Background technology
Automobile engine cylinder head cleannes are related to engine complete machine operational reliability, and therefore, cylinder cap cleannes are paid attention to by producer day by day.The domestic cleaning for cylinder cap at present is mainly adopted in two ways: a kind of is to lift step-by-step movement special cleaning machine as the final cleaning machine of cylinder cap production line for the through type of mass production, and cleaning way is that fixed point location High-Pressure Water impacts exocoel surface in cylinder cap.The requirement although cleaning performance can touch the mark, equipment investment cost is large and can only clean for single variety product.Another kind is the reciprocating cleaner that medium and small producer generally adopts, and produce, and equipment investment cost is lower although it can realize many kinds mixed flow, and cleaning performance is undesirable, cannot reach the requirement of cylinder cap cleannes.Need a kind of cleaning device of taking into account above-mentioned two kinds of advantages for this reason.
Utility model content
The purpose of this utility model is to provide a kind of ultrasonic type cylinder cap cleaning device that soaks, and has fundamentally solved the problems such as existing cleaning device equipment cost is high, cleaning performance is poor, narrow application range.Its structural design is ingenious, has the advantages such as simple in structure, cleaning speed is fast, convenient to operation, equipment investment is low, cleaning performance is good, labor intensity of operating staff is low.
The purpose of this utility model is achieved in that this immersion ultrasonic type cylinder cap cleaning device comprises frame, cleaning part, lifting unit, filter house, its technical essential is: described cleaning part comprises cleaning part housing, be arranged on tank in cleaning part housing, be arranged on the charging basket in tank, between cleaning part housing and tank, be provided with supersonic generator, transducer, heating tube, bottom of gullet is inclined-plane, top, inclined-plane is provided with tank inlet, and bottom, inclined-plane is provided with tank liquid outlet; Lifting unit comprises the lift cylinder, the vertically disposed guide rail that are fixed in frame, be arranged on lift cylinder output and by the spacing crane on guide rail of guide wheel, crane is connected with charging basket by support arm; Filter house comprises the bag filter and the filter pump that are arranged in frame, bag filter sets gradually stainless steel mesh and fabric filter bag by inlet to liquid outlet direction, bag filter liquid outlet is connected with filter pump inlet, filter pump liquid outlet is connected with tank inlet, and tank liquid outlet is connected with bag filter inlet.
The advantage the utlity model has and positive technique effect are: the utility model adopts mechanical up-and-down motion type, and mechanical elevating soaks ultrasonic combined cleaning machine.Point two stages clean, and device overall structure is simple, and equipment investment cost is lower, and can realize many kinds mixed flow and produce cleaning performance simultaneously and can reach cleaning degree index request.Wash the cleaning of back cylinder cover surfaces externally and internally without aluminium bits, without greasy dirt and impurity.
Brief description of the drawings
Below in conjunction with accompanying drawing, the utility model is further described.
Fig. 1 is main TV structure schematic diagram of the present utility model;
Fig. 2 is side-looking structural representation of the present utility model;
Fig. 3 is plan structure schematic diagram of the present utility model.
Description of reference numerals: 1 guide rail, 2 bag filters, 3 charging baskets, 4 lift cylinders, 5 blowoff valves, 6 heating tubes, 7 blow afloat mouth, 8 cleaning part housings, 9 support arms, 10 cranes, 11 guide wheels, 12 frames, 13 supersonic generators, 14 filter pumps, 15 filter pump drain pipes, 16 tanks.
Detailed description of the invention
Describe concrete structure of the present utility model in detail according to Fig. 1 ~ 3.This immersion ultrasonic type cylinder cap cleaning device comprises the parts such as frame 12, cleaning part, lifting unit, filter house.Wherein, cleaning part comprises cleaning part housing 8, be arranged on tank 16 in cleaning part housing 8, be arranged on the charging basket 3 in tank 16, for blowdown convenient, tank 16 bottoms are provided with blowoff valve 5, funnel type is made in tank 16 bottoms, installs slag drawer above funnel type additional, is convenient to collect slag drawer pull-out cleaning.The heating tube 6 that is provided with the mutual supersonic generator mating 13 and transducer (not shown) between cleaning part housing 8 and tank 16, heats for the interior washing lotion of tank 16, the outer heat-insulation layer of being made by alumina silicate asbestos that is also provided with of tank 16.Ultrasonic Cleaning can adapt to the cleaning of complex-shaped part, all-pervasive, can carry out many and clean simultaneously, and cleaning performance is good, and efficiency is high.Tank 16 bottoms are inclined-plane, and top, inclined-plane is provided with tank inlet (not shown), and bottom, inclined-plane is provided with tank liquid outlet (not shown), and when the water outlet of tank inlet, metal fillings is washed into surface bottom by current.Lifting unit comprises the lift cylinder 4, the vertically disposed guide rail 1 that are fixed in frame 12, be arranged on lift cylinder 4 outputs and by the spacing crane 10 on guide rail 1 of guide wheel 11, crane 10 is connected with charging basket 3 by support arm 9.Filter house comprises the bag filter 2 and the filter pump 14 that are arranged in frame 12, bag filter 2 sets gradually stainless steel mesh by inlet to liquid outlet direction, and (m) (filtering accuracy 80 μ m) with fabric filter bag for filtering accuracy 250 μ, stainless steel mesh is used for filtering the impurity such as bulky grain metal fillings, and fabric filter bag is used for filtering the impurity such as granule aluminium bits.Bag filter liquid outlet is connected with filter pump inlet, and filter pump liquid outlet is connected with tank inlet by filter pump drain pipe 15, and tank liquid outlet is connected with bag filter inlet.If desired washing lotion is carried out to oil removing, at the interior oil removing band that arranges of tank 16, conveniently the oil slick in liquid case is arranged outward.For further removing the metal fillings in cylinder cover water jacket structure, also can on tank, install compressed air additional and blow afloat mouth 7, with compressed air, cylinder head water trepanning be blown, utilize the acting in conjunction of air-flow and current, the metal fillings of concussion water jacket inside, is convenient to metal fillings along with water flows out cylinder cover water jacket structure.
Operation principle is as follows: start in advance heating tube and filter pump, by the washing lotion preheating in tank, to improve the cleaning performance of cylinder cap.Be contained in charging basket vertical cylinder cap, charging basket edge arranges nonmetal position limiting structure, in case workpiece tilts.Control lift cylinder and drive crane to decline, crane drives charging basket to immerse the washing lotion in tank by support arm, starts supersonic generator, and after ultrasonic cleaning a period of time, control lift cylinder drives charging basket to pump and cleans 1 ~ 4min.Control the rise of material frame and cleaning is completed to back cylinder cover and take out from material frame.

Claims (1)

1. one kind is soaked ultrasonic type cylinder cap cleaning device, comprise frame, cleaning part, lifting unit, filter house, it is characterized in that: described cleaning part comprises cleaning part housing, be arranged on tank in cleaning part housing, be arranged on the charging basket in tank, between cleaning part housing and tank, be provided with supersonic generator, transducer, heating tube, bottom of gullet is inclined-plane, top, inclined-plane is provided with tank inlet, and bottom, inclined-plane is provided with tank liquid outlet; Lifting unit comprises the lift cylinder, the vertically disposed guide rail that are fixed in frame, be arranged on lift cylinder output and by the spacing crane on guide rail of guide wheel, crane is connected with charging basket by support arm; Filter house comprises the bag filter and the filter pump that are arranged in frame, bag filter sets gradually stainless steel mesh and fabric filter bag by inlet to liquid outlet direction, bag filter liquid outlet is connected with filter pump inlet, filter pump liquid outlet is connected with tank inlet, and tank liquid outlet is connected with bag filter inlet.
CN201420222043.XU 2014-05-04 2014-05-04 Ultrasonic soaking type cylinder cover cleaning device Expired - Fee Related CN203816986U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420222043.XU CN203816986U (en) 2014-05-04 2014-05-04 Ultrasonic soaking type cylinder cover cleaning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420222043.XU CN203816986U (en) 2014-05-04 2014-05-04 Ultrasonic soaking type cylinder cover cleaning device

Publications (1)

Publication Number Publication Date
CN203816986U true CN203816986U (en) 2014-09-10

Family

ID=51472529

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420222043.XU Expired - Fee Related CN203816986U (en) 2014-05-04 2014-05-04 Ultrasonic soaking type cylinder cover cleaning device

Country Status (1)

Country Link
CN (1) CN203816986U (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104438213A (en) * 2014-12-02 2015-03-25 莆田市荣兴机械有限公司 Part cleaning device
CN105107604A (en) * 2015-09-29 2015-12-02 哈尔滨市阿城区昌利矿山除尘设备厂 Dust removing equipment for mines
CN106140716A (en) * 2016-07-29 2016-11-23 重庆泽田汽车部件有限责任公司 The oscillating cleaning device of engine cylinder cover and using method
CN106311664A (en) * 2016-09-22 2017-01-11 东风本田发动机有限公司 Engine cylinder cover cleaning method
CN111167807A (en) * 2018-11-12 2020-05-19 北京北方华创微电子装备有限公司 Lifting device and cleaning system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104438213A (en) * 2014-12-02 2015-03-25 莆田市荣兴机械有限公司 Part cleaning device
CN105107604A (en) * 2015-09-29 2015-12-02 哈尔滨市阿城区昌利矿山除尘设备厂 Dust removing equipment for mines
CN106140716A (en) * 2016-07-29 2016-11-23 重庆泽田汽车部件有限责任公司 The oscillating cleaning device of engine cylinder cover and using method
CN106140716B (en) * 2016-07-29 2019-01-15 重庆泽田汽车部件有限责任公司 The oscillating cleaning device and application method of engine cylinder cover
CN106311664A (en) * 2016-09-22 2017-01-11 东风本田发动机有限公司 Engine cylinder cover cleaning method
CN111167807A (en) * 2018-11-12 2020-05-19 北京北方华创微电子装备有限公司 Lifting device and cleaning system

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140910

Termination date: 20190504