CN203816325U - Machine with multiple functions of filtering, concentrating and washing - Google Patents

Machine with multiple functions of filtering, concentrating and washing Download PDF

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Publication number
CN203816325U
CN203816325U CN201420254506.0U CN201420254506U CN203816325U CN 203816325 U CN203816325 U CN 203816325U CN 201420254506 U CN201420254506 U CN 201420254506U CN 203816325 U CN203816325 U CN 203816325U
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China
Prior art keywords
filtering
board
filtrate
multiple purpose
central shaft
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Expired - Lifetime
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CN201420254506.0U
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Chinese (zh)
Inventor
陈爱民
陈长林
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Jiangsu New Hongda Group Co Ltd
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Jiangsu New Hongda Group Co Ltd
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Priority to CN201420254506.0U priority Critical patent/CN203816325U/en
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Abstract

The utility model provides a machine with multiple functions of filtering, concentrating and washing. The machine comprises a base, a front bracket, a rear bracket, a front bearing plate, a rear bearing plate, a hydrocylinder, an oil cylinder seat, a movable pressing plate, impellers, filter plates, a central shaft, a reduction gearbox, a motor, a regulating valve, filtrate branch pipes and a filtrate main pipe, wherein the front bracket and the rear bracket are mounted on the base; the hydrocylinder is mounted on the front bracket through the oil cylinder seat; one end of the central shaft is connected onto the movable pressing board in a sleeving manner, and penetrates through the impellers, the filter plates and the rear bearing seat horizontally in sequence; the other end of the central shaft is connected with the output shaft of the reduction gearbox; the motor and the regulating valve are mounted on the reduction gearbox. The machine has the advantages that the structure is compact; the occupied area is small; the investment is small; the operations of continuous feeding, filtering and filter cake unloading are carried out simultaneously, so that the production efficiency and the productivity are high; automatic operation is realized, so that the operational intensity is low; the operation and maintenance are simple and convenient; energy is saved while consumption is reduced; the production cost is low; as cross flow filtering is adopted, a filtering cloth regeneration function is realized; the application range is wide.

Description

A kind of filtering and concentrating washing multiple purpose aeroplane
Technical field
The utility model relates to a kind of multiple purpose aeroplane, is specifically related to a kind of filtering and concentrating washing multiple purpose aeroplane.
Background technology
Current filtration, smart filter, micro-filtration and press filtration major part are all the cake filtration modes adopting.So-called cake filtration refers under the effect of the pressure differential of vacuum draw or shurry pump, and slip carries out liquid-solid separation by filter medium (filter cloth or filter membrane).When the solid of holding back when filter medium surface is increased to certain thickness, (packing of filter cake increases, and filter cake is ventilative, liquid rate is less than ventilative, the saturating liquid rate of filter medium thoroughly) just changes cake filtration into.Filter cloth now only uses as skeleton, and there is no filtration.Along with thickening of filter cake, filtering rate also declines thereupon.In the time that filter cake is increased to certain thickness, ventilative, saturating liquid rate can be extremely low, and separation equipment now does not have filtration, must lay down filter cake, rinses filter cloth, again next filtration cycle.
The patent of invention that application number is CN201310653024.2 provides a kind of vertical filter disc filter thickener, and this filter thickener comprises filter disc, feed bin, hollow spindle, drive unit, distributing valve and frame; Feed bin arranges described filter disc below, and hollow spindle level is through filter disc, and its one end is provided with distributing valve, and is connected with drive unit, and feed bin and hollow spindle pass through frame support.This invention is except carrying out liquid-solid separation, by the moisture of the ore pulp maximum object that removes to reach slurry concentrating economically and reasonably.
Traditional subsider concentrator treating capacity is large, but floor space is large, equipment manufacturing cost is high, sinking speed is slow, most sedimentation concentration slip all needs to add flocculant, increased system investment and production cost, and the slip of flocculant after adding be difficult to process for the liquid-solid separation circuit in rear road, main because the jelly of flocculant is easy to filter cloth to stop up.Some slip density of solid (proportion) are light in addition, particle diameter is carefully difficult to sedimentation concentration, is to separate with subsider concentrator as this slip.
Utility model content
In order to overcome above-mentioned the deficiencies in the prior art, the utility model provides a kind of filtering and concentrating washing multiple purpose aeroplane, compact equipment, and floor space is little, small investment; Continuous charging, filtration, cake discharge are carried out simultaneously, and production efficiency is high, production capacity is large; Realize automatic operating, manipulation strength is low; Operation and maintenance is easy, energy-saving and cost-reducing, production cost is low; Adopt cross-flow filtration, there is filter cloth regeneration function; The scope of application is wide, can be widely used in the industries such as non-ferrous metal, mine, chemical industry.
To achieve these goals, the utility model is taked following scheme:
The utility model provides a kind of filtering and concentrating washing multiple purpose aeroplane, and described multiple purpose aeroplane comprises base, fore-stock, after-poppet, front support plate, rear support plate, hydraulic jack, oil cylinder seat, movable pressing board, impeller, filtering board, central shaft, reduction box, motor, control valve, filtrate arm and filtrate manifold; Described fore-stock and after-poppet are arranged on base, and described front support plate, rear support plate and rear branching holder connect and compose scaffold; Described hydraulic jack is arranged on fore-stock by oil cylinder seat, described central shaft one end is socketed on movable pressing board, and level is successively through impeller, filtering board and rear branching holder, and its other end is connected with the output shaft of reduction box, and described motor and control valve are arranged on reduction box.
Described movable pressing board and filtering board are circle, and described movable pressing board top is provided with slip entrance; Described filtering board center is provided with circular hole A, the diameter of described circular hole A and the equal diameters of central shaft.
The center of described movable pressing board and rear branching holder is equipped with circular hole B, in described circular hole B, is provided with bearing, and the diameter of described circular hole B equals the external diameter of bearing, and described bearing is fixed by bearing block and central shaft, and seals by sealing device.
Described impeller and filtering board alternative arrangement successively, and the quantity of impeller is than the quantity of filtering board many 1.
Filter medium is all installed in described filtering board both sides, and described filter medium is filter cloth; Both sides, described filtering board top are provided with bearing bar, and both are all suspended between described front support plate and rear support plate by two bearing bars; The bottom of described filtering board is provided with filtrate arm, and described filtering board connects described filtrate manifold by filtrate arm.
Mounting torque detector on described reduction box, the torque of the central shaft that described control valve detects according to torque tester regulates openings of sizes automatically.
Multiple purpose aeroplane also comprises hydraulic power unit, and described hydraulic power unit is pressed into hydraulic jack by oil inlet pipe by hydraulic oil, and hydraulic jack promotes movable pressing board and compresses every filtering board.
Described filtrate manifold is provided with triple valve, realizes the backwash of filtrate by switch three-way valve, and then realizes filter cloth regeneration.
Described filtrate manifold's end is filtrate (liquid, and described control valve one end connects rear branching holder by pipeline, and the other end connects slurry outlet.
Compared with prior art, the beneficial effects of the utility model are:
1. compact equipment, floor space is little, small investment;
2. continuous charging, filtration, cake discharge are carried out simultaneously, and production efficiency is high, production capacity is large;
3. realize automatic operating, manipulation strength is low;
4. operation and maintenance is easy, energy-saving and cost-reducing, production cost is low;
5. adopt cross-flow filtration, there is filter cloth regeneration function;
6. the scope of application is wide, can be widely used in the industries such as non-ferrous metal, mine, chemical industry.
Brief description of the drawings
Fig. 1 is filtering and concentrating washing multiple purpose aeroplane front view in the utility model embodiment;
Fig. 2 is filtering and concentrating washing multiple purpose aeroplane right view in the utility model embodiment;
Fig. 3 is impeller front view in the utility model embodiment;
Fig. 4 is impeller side view in the utility model embodiment;
Fig. 5 is filtering board front view in the utility model embodiment;
Fig. 6 is filtering board side view in the utility model embodiment;
Fig. 7 washs filter plate front view in the utility model embodiment;
Fig. 8 washs filter plate side view in the utility model embodiment;
Fig. 9 is that washing filter plate pulp flow is to schematic diagram;
Wherein, 1-hydraulic jack, 2-oil cylinder seat, 3-filtrate arm, 4-fore-stock, 5-movable pressing board, 6-filtering board, 7-impeller, 8-central shaft, 9-washs filter plate, 10-rear branching holder, 11-reduction box, 12-motor, 13-control valve, 14-torque tester, 15-after-poppet, 16-wash filtrate collecting pipe, 17-filtrate manifold, 18-base, 19-triple valve, 20-hydraulic power unit.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As Fig. 1 and Fig. 2, the utility model provides a kind of filtering and concentrating washing multiple purpose aeroplane, and described multiple purpose aeroplane comprises base 18, fore-stock 4, after-poppet 15, front support plate, rear support plate, hydraulic jack 1, oil cylinder seat 2, movable pressing board 5, impeller 7, filtering board 6, washing filter plate 9, central shaft 8, reduction box 11, motor 12, control valve 13, filtrate arm 3 and filtrate manifold 17; Described fore-stock 4 and after-poppet 15 are arranged on base 18, and described front support plate, rear support plate and rear branching holder 10 connect and compose scaffold; Described hydraulic jack 1 is arranged on fore-stock 4 by oil cylinder seat 2, described central shaft 8 one end are socketed on movable pressing board 5, and level is successively through impeller 7, filtering board 6, washing filter plate 9 and rear branching holder 10, its other end is connected with the output shaft of reduction box 11, and described motor 12 and control valve 13 are arranged on reduction box 11.
As Fig. 5-8, described movable pressing board 5, filtering board 6 and washing filter plate 9 are circle, and described movable pressing board 5 tops are provided with slip entrance; Described filtering board 6 and washing filter plate 9 centers are equipped with circular hole A, the equal diameters of the diameter of described circular hole A and central shaft 8.
Described movable pressing board 5 and rear branching holder 10 center are equipped with circular hole B, in described circular hole B, are provided with bearing, and the diameter of described circular hole B equals the external diameter of bearing, and described bearing is fixing by bearing block and central shaft 8, and seals by sealing device.
Described impeller 7 and filtering board 6 alternative arrangement successively, and the quantity of impeller 7 is than the quantity of filtering board 6 many 1; On central shaft 8, every 5 filtering boards 6, washing filter plate 9 is installed.Also can follow according to user's requirement and material filtering, concentrated technique needs, carry out the increase and decrease adjustment of filtering board 6, washing filter plate 9 and impeller 7 quantity.
As Fig. 7 and 8, the washing filter plate 9 arranging in multiple purpose aeroplane can be realized filter cake is washed.Adding a washing filter plate 9 is to wash, and it is two to wash that several, interval filter plate adds a washing filter plate 9 again, just adds several washing filter plates 9 as needs repeatedly wash more.
Filter medium is all installed in described filtering board 6 both sides, and described filter medium is filter cloth; Described filtering board 6 and washing filter plate 9 are equipped with bearing bar in both sides, top separately, and both are all suspended between described front support plate and rear support plate by two bearing bars; The bottom of described filtering board 6 and washing filter plate 9 is equipped with filtrate arm 3, and described filtering board 6 connects described filtrate manifold 17 by filtrate arm 3; Described washing filter plate 9 tops are provided with water filling port.
On described reduction box 11, torque tester 14 is installed, the torque of the central shaft 8 that described control valve 13 detects according to torque tester 14 regulates openings of sizes automatically.
Described multiple purpose aeroplane also comprises hydraulic power unit 20, and described hydraulic power unit 20 is pressed into hydraulic jack 1 by oil inlet pipe by hydraulic oil, and hydraulic jack 1 promotes movable pressing board 5 and compresses every filtering board 6.
Described filtrate manifold 17 is provided with triple valve 19, realizes the backwash of filtrate by switch three-way valve 19, and then realizes filter cloth regeneration; Filter cloth regeneration method can be filtrate backwash, can be also blow-back.
Described filtrate manifold's 17 ends are filtrate (liquid, and described control valve 13 one end connect rear branching holder 10 by pipeline, and the other end connects slurry outlet; The practicable automatic control of control valve 13 and manual adjustments control.
The material that central shaft 8 adopts is 0Cr13Al, it is with the alloy preparation that carbon content is 0.075%, silicone content is 0.94%, manganese content is 0.97%, phosphorus content is 0.035%, sulfur content is 0.025%, chromium content is 14.0%, surplus is iron, and described percentage is percetage by weight.
Operation principle is as follows:
1, adopt the principle of cross-flow filtration.Cross-flow filtration is exactly directly to filter with filter cloth (filter medium).In the time filtering, on filter cloth, do not stop or stop less filter cake.This filter type, continuous charging slurry is chronic, does not need to stop to unload filter cake, and filter efficiency is very high.The isolated by filtration machinery of current domestic use, what major part was used absolutely is cake filtration principle.But filter cake is reaching after certain thickness, slip is just difficult to filter, and must lay down filter cake and carry out next circulating filtration.
2, the machine is in the time filtering operation, and slip is to add from the charging aperture of movable pressing board, and the running trend of slip is as shown in Fig. 9 arrow.The rotary centrifugal force that pressure by charge pump and central shaft impeller are rotated, promotes slip and flows to the each filtering board of postorder, and slip is in the mobile process of operation, and (liquid-solid separation) filtered in the effect that is subject to filtering board inside and outside differential pressure.Slip finally flow to the discharging opening of rear branching holder.What discharging opening flowed out is the slip after filtering and concentrating, and filtrate is flowed out from filter plate below filtrate (liquid.
3, the filter chamber pressure of the machine is from the pressure of charge pump.By regulating the switching mouth size of discharging opening control valve, control the load size of discharging opening, just can obtain the needed whole pressure of filter chamber.Between two filter clothes of filter plate, be empty, direct-connected logical with filter plate below liquid outlet.Filtrate manifold is connected with filtrate receiver, and filtrate receiver blow-by is with no pressure, so the inside and outside pressure reduction that just formed of filter cloth.When filtration, under the pressure-acting of filter chamber, filtrate sees through filter cloth and flows in the filter plate of hollow, flows out through filtrate (liquid, and the liquid in slip is separated by filter cloth.Slip after separation is realized concentrated.
4, the machine is provided with central shaft torque measuring ability.It is low that the solids in pulp of charging has height to have, and torque when central shaft rotates also has height to be had low.Automatically control the control valve of discharging opening by the torque size of inspection center's axle.When torque is large, control valve opening strengthens automatically; Torque hour, control valve turns down automatically.By the automatic control to control valve, can make the solids in pulp after concentrating more stable.(torque detector and control valve regulate automatically)
5, the operating pressure of the machine design is 0.8MPa.In the time that filtering and concentrating starts, need adjustment slowly and increase filter chamber pressure, the discharging that reaches technological requirement contains and working pressure admittedly.It is mainly the automatic regulating valve that regulates discharging opening.As little in filter chamber internal pressure, slurry outlet containing low, is pressed line unit by manual mode admittedly, and pipe clip valve is clamped, and reduces slip discharge rate.When adjustment, also to, in conjunction with charging pump lift and flow, coordinate and regulate by frequency control and control valve.Adjusting reaches after technological requirement, is transformed into automatic control program and normally moves.(control valve manual adjustments)
6, when the machine runs to some cycles, the amount of filtrate of discharge reduces to a certain amount of, and when filter chamber internal pressure rises to certain value, the state of being blocked appears in filter cloth, will carry out filter cloth regeneration.The backwash of filter cloth regeneration available water, also can use compressed air blowback.When filter cloth regeneration, first stop feed pump, manually tune up the automatic regulating valve opening of slurry outlet, switch the triple valve of filtrate (liquid to relevant interface, be connected and carry out filter cloth regeneration with the water recoiling or gas.
7, as user requires filter cake to wash, can increase washing filter plate, according to the needs of filtering and concentrating and washing process, filter plate and washing filter plates be synthesized to filtration, concentrated, washing mode, also repeatedly washing mode of one-tenth capable of being combined.
Finally should be noted that: above embodiment is only in order to illustrate that the technical solution of the utility model is not intended to limit, although the utility model is had been described in detail with reference to above-described embodiment, those of ordinary skill in the field are to be understood that: still can modify or be equal to replacement detailed description of the invention of the present utility model, and do not depart from any amendment of the utility model spirit and scope or be equal to replacement, it all should be encompassed in the middle of claim scope of the present utility model.

Claims (9)

1. a filtering and concentrating washing multiple purpose aeroplane, is characterized in that: described multiple purpose aeroplane comprises base, fore-stock, after-poppet, front support plate, rear support plate, hydraulic jack, oil cylinder seat, movable pressing board, impeller, filtering board, central shaft, reduction box, motor, control valve, filtrate arm and filtrate manifold; Described fore-stock and after-poppet are arranged on base, and described front support plate, rear support plate and rear branching holder connect and compose scaffold; Described hydraulic jack is arranged on fore-stock by oil cylinder seat, described central shaft one end is socketed on movable pressing board, and level is successively through impeller, filtering board and rear branching holder, and its other end is connected with the output shaft of reduction box, and described motor and control valve are arranged on reduction box.
2. filtering and concentrating washing multiple purpose aeroplane according to claim 1, is characterized in that: described movable pressing board and filtering board are circle, and described movable pressing board top is provided with slip entrance; Described filtering board center is provided with circular hole A, the diameter of described circular hole A and the equal diameters of central shaft.
3. filtering and concentrating washing multiple purpose aeroplane according to claim 1, it is characterized in that: the center of described movable pressing board and rear branching holder is equipped with circular hole B, in described circular hole B, be provided with bearing, the diameter of described circular hole B equals the external diameter of bearing, described bearing is fixed by bearing block and central shaft, and seals by sealing device.
4. filtering and concentrating washing multiple purpose aeroplane according to claim 1, is characterized in that: described impeller and filtering board alternative arrangement successively, and the quantity of impeller is than the quantity of filtering board many 1.
5. filtering and concentrating washing multiple purpose aeroplane according to claim 4, is characterized in that: filter medium is all installed in described filtering board both sides, and described filter medium is filter cloth; Both sides, described filtering board top are provided with bearing bar, and both are all suspended between described front support plate and rear support plate by two bearing bars; The bottom of described filtering board is provided with filtrate arm, and described filtering board connects described filtrate manifold by filtrate arm.
6. filtering and concentrating washing multiple purpose aeroplane according to claim 1, is characterized in that: mounting torque detector on described reduction box, the torque of the central shaft that described control valve detects according to torque tester regulates openings of sizes automatically.
7. filtering and concentrating washing multiple purpose aeroplane according to claim 1, is characterized in that: described multiple purpose aeroplane also comprises hydraulic power unit, and described hydraulic power unit is pressed into hydraulic jack by oil inlet pipe by hydraulic oil, and hydraulic jack promotes movable pressing board and compresses every filtering board.
8. filtering and concentrating is washed multiple purpose aeroplane according to claim 1 or 5, it is characterized in that: described filtrate manifold is provided with triple valve, realizes the backwash of filtrate, and then realize filter cloth regeneration by switch three-way valve.
9. according to the filtering and concentrating washing multiple purpose aeroplane described in claim 1 or 7, it is characterized in that: described filtrate manifold's end is filtrate (liquid, described control valve one end connects rear branching holder by pipeline, and the other end connects slurry outlet.
CN201420254506.0U 2014-05-16 2014-05-16 Machine with multiple functions of filtering, concentrating and washing Expired - Lifetime CN203816325U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103961922A (en) * 2014-05-16 2014-08-06 江苏新宏大集团有限公司 Multipurpose machine for filtration, concentration and washing
CN112261978A (en) * 2018-06-11 2021-01-22 福伊特专利有限公司 Disc filter

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103961922A (en) * 2014-05-16 2014-08-06 江苏新宏大集团有限公司 Multipurpose machine for filtration, concentration and washing
CN103961922B (en) * 2014-05-16 2016-01-13 江苏新宏大集团有限公司 A kind of filtering and concentrating washing multiple purpose aeroplane
CN112261978A (en) * 2018-06-11 2021-01-22 福伊特专利有限公司 Disc filter

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Granted publication date: 20140910

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