CN203808129U - Redundancy steering braking intelligent control device and bulldozer - Google Patents

Redundancy steering braking intelligent control device and bulldozer Download PDF

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Publication number
CN203808129U
CN203808129U CN201320824221.1U CN201320824221U CN203808129U CN 203808129 U CN203808129 U CN 203808129U CN 201320824221 U CN201320824221 U CN 201320824221U CN 203808129 U CN203808129 U CN 203808129U
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China
Prior art keywords
oil cylinder
electromagnetic valve
valve
controller
reversal valve
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Expired - Fee Related
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CN201320824221.1U
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Chinese (zh)
Inventor
贺琦
周保根
张忠华
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Sany Heavy Industry Co Ltd
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Sany Heavy Industry Co Ltd
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Priority to CN201320824221.1U priority Critical patent/CN203808129U/en
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Publication of CN203808129U publication Critical patent/CN203808129U/en
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Abstract

The utility model discloses a redundancy steering braking intelligent control device and a bulldozer, belongs to the field of mechanical control and is suitable for the bulldozer. The redundancy steering braking intelligent control device comprises a controller (6), a first oil cylinder (11), a first reversing valve (7), a first solenoid valve (1) and a first standby solenoid valve (5), wherein a first inlet, a second inlet and an outlet are formed in the first reversing valve (7); the first inlet is communicated with the first solenoid valve (1); the second inlet is communicated with the first standby solenoid valve (5); the outlet is communicated with the first oil cylinder (11); the controller (6) is respectively connected with the first reversing valve (7), the first solenoid valve (1) and the first standby solenoid valve (5); the controller (6) controls the communication or the closing of the first inlet and the outlet or the second outlet and the outlet of the first reversing valve (7). According to the technical scheme, a redundancy structure is adopted, the standby solenoid valve is added, the reliability of a system is improved, and the fault-free operation time of equipment is prolonged.

Description

Redundance type braking in a turn intelligent controlling device and bulldozer
Technical field
The utility model belongs to plant equipment control field, relates to braking in a turn control device, relates in particular to redundance type braking in a turn intelligent controlling device for bulldozer.
Background technology
The braking in a turn system of bulldozer often adopts mechanical valve to realize, mechanical valve complex structure, and, there is more drawback in corresponding control link mechanism complexity and easily fault.When braking in a turn function realizes by solenoid control, can solve preferably most problems of mechanical valve, but because of the magnetic field intensity of the spool armature chamber of electromagnetic valve larger, if used, in cleannes, be difficult to ensure in the hydraulic system of card, can attract trickle iron filings to enter armature chamber and stop up, cause card valve fault.And the transmitting hydraulic system of bulldozer needs many places driving member to be lubricated simultaneously, in equipment running process, can produce a large amount of iron filings.So it is very high that the electromagnetic steering brake valve spool of bulldozer stops up the equipment downtime fault occurrence probability causing.
At some in particular cases, the shutdown loss of bulldozer is larger, as mining machinery; Sometimes need Immediate reconstruction, as military machinery; Or Maintenance Engineer needs the operating area that the long period just can arrive at, as desert; Or in safeguarding under inconvenient operating condition, as extremely cold area, there is the place of nuclear leakage etc.Therefore, need to improve the structure of braking in a turn system to increase the reliability of bulldozer, for professional Maintenance Engineer arrives at scene, strive for buffer time, increase the average accident-free duration of bulldozer, meet client's specific demand.
Utility model content
In view of this, the utility model, by adopting redundancy structure, increases standby electromagnetic valve, has improved the reliability of system, has increased the non-failure operation time of equipment.
For achieving the above object, concrete technical scheme is as follows:
On the one hand, redundance type braking in a turn intelligent controlling device is provided, be applicable to bulldozer, comprise controller, the first oil cylinder, the first reversal valve, the first electromagnetic valve and the first standby electromagnetic valve, described the first reversal valve is provided with the first import, the second import and outlet, described the first import communicates with described the first electromagnetic valve, described the second import communicates with described the first standby electromagnetic valve, described outlet communicates with described the first oil cylinder, described controller respectively with described the first reversal valve, the first electromagnetic valve is connected with the first standby electromagnetic valve, described controller controls being communicated with or cutting out of the first import of described the first reversal valve or the second import and outlet.
Preferably, also comprise the second oil cylinder, the second reversal valve and the second electromagnetic valve, described the second oil cylinder communicates with described the second electromagnetic valve and the first standby electromagnetic valve respectively by described the second reversal valve, and described controller is connected with the second electromagnetic valve with the second reversal valve respectively.
Preferably, also comprise the 3rd oil cylinder, the 3rd reversal valve, the 3rd electromagnetic valve, the 4th oil cylinder, the 4th reversal valve and the 4th electromagnetic valve, described the 3rd oil cylinder communicates with described the 3rd electromagnetic valve and the first standby electromagnetic valve respectively by described the 3rd reversal valve, described the 4th oil cylinder communicates with described the 4th electromagnetic valve and the first standby electromagnetic valve respectively by described the 4th reversal valve, and described controller is connected with the 3rd reversal valve, the 3rd electromagnetic valve, the 4th reversal valve, the 4th electromagnetic valve respectively.
Preferably, described the first oil cylinder, the second oil cylinder, the 3rd oil cylinder, the 4th oil cylinder are respectively left clutch oil cylinder, right clutch oil cylinder, left brake oil cylinder, right brake oil cylinder.
Preferably, also comprise pressure transmitter, described pressure transmitter is connected with the first oil cylinder, the second oil cylinder, the 3rd oil cylinder, the 4th oil cylinder respectively, and described controller is connected with the first oil cylinder, the second oil cylinder, the 3rd oil cylinder, the 4th oil cylinder respectively by pressure transmitter.
Preferably, described the first electromagnetic valve is electromagnetic proportional valve.
Preferably, described the first reversal valve is solenoid operated directional valve.
Preferably, also comprise this earth fault display module, described earth fault display module is connected with controller.
Preferably, also comprise that remote failure reports module for repairment, described remote failure reports module for repairment and is connected with controller.
On the other hand, provide bulldozer, comprise redundance type braking in a turn intelligent controlling device as above.
With respect to prior art, the advantage of the technical solution of the utility model has:
1, with redundancy structure, can standby one or more electromagnetic valves to improve system reliability;
2, have self-checking function, when controlling the electromagnetic valve of left and right turn braking and break down, which electromagnetic valve is system just can automatic diagnosis have there is fault and reports to the police;
3, have self-repair function, controller cuts off the Electromagnetic Valve Circuit breaking down automatically, is switched on back-up circuit.Before maintenance personal, going like this, in the process of maintenance, does not affect the use of bulldozer, there is no shutdown loss, increases the non-failure operation time of equipment.
Accompanying drawing explanation
The accompanying drawing that forms a part of the present utility model is used to provide further understanding of the present utility model, and schematic description and description of the present utility model is used for explaining the utility model, does not form improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the structural representation of the utility model embodiment;
Fig. 2 is the self check schematic flow sheet of the utility model embodiment;
Fig. 3 is the schematic flow sheet that reports for repairment of the utility model embodiment.
Wherein, 1 be the first electromagnetic valve, 2 be the second electromagnetic valve, 3 be the 3rd electromagnetic valve, 4 be the 4th electromagnetic valve, 5 be the first standby electromagnetic valve, 6 for controller, 7 be that the first reversal valve, 8 is that the second reversal valve, 9 is that the 3rd reversal valve, 10 is that the 4th reversal valve, 11 is that the first oil cylinder, 12 is that the second oil cylinder, 13 is that the 3rd oil cylinder, 14 is that the 4th oil cylinder, 15 reports module for repairment for remote failure for this earth fault display module, 17 for pressure transmitter, 16.
The specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Embodiment based in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
It should be noted that, in the situation that not conflicting, embodiment and the feature in embodiment in the utility model can combine mutually.
Below with reference to accompanying drawing, embodiment of the present utility model is done to concrete explaination.
A kind of redundance type braking in a turn intelligent controlling device and the bulldozer of embodiment of the present utility model as shown in Figure 1.Be applicable to bulldozer, comprise controller 6, the first oil cylinder 11, the first reversal valve 7, the first electromagnetic valve 1 and the first standby electromagnetic valve 5.
The first reversal valve 7 is provided with the first import, the second import and outlet.The first import communicates with the first electromagnetic valve 1, and the second import communicates with the first standby electromagnetic valve 5, and outlet communicates with the first oil cylinder 11.Controller 6 is connected with the first reversal valve 7, the first electromagnetic valve 1 and the first standby electromagnetic valve 5 respectively, and the first import of controller 6 control the first reversal valves 7 or the second import are communicated with or close with outlet.
Embodiment of the present utility model, by adopting redundancy structure, increases standby electromagnetic valve, has improved the reliability of system, has increased the non-failure operation time of equipment.
In embodiment of the present utility model, preferably include the first oil cylinder 11, the second oil cylinder 12, the 3rd oil cylinder 13, the 4th oil cylinder 14 and be respectively left clutch oil cylinder, right clutch oil cylinder, left brake oil cylinder, right brake oil cylinder; The first reversal valve 7, the second reversal valve 8, the 3rd reversal valve 9, the 4th reversal valve 10 are respectively left clutch reversing valve, right clutch reversing valve, left braking reversal valve, right braking reversal valve, and are preferably two-position three-way valve; The first electromagnetic valve 1, the second electromagnetic valve 2, the 3rd electromagnetic valve 3, the 4th electromagnetic valve 4 are respectively left clutch electromagnetic valve, right clutch electromagnetic valve, left braking electromagnetic valve, right braking electromagnetic valve.
Left clutch oil cylinder is connected with left clutch electromagnetic valve by two-position three-way valve, right clutch oil cylinder is connected with right clutch electromagnetic valve by two-position three-way valve, left brake oil cylinder is connected with left braking electromagnetic valve by two-position three-way valve, and right brake oil cylinder is connected with right braking electromagnetic valve 4 by two-position three-way valve 4.
The first standby electromagnetic valve 5 is connected with four two-position three-way valves.The oil-in of the first electromagnetic valve 1, the second electromagnetic valve 2, the 3rd electromagnetic valve 3, the 4th electromagnetic valve the 4, first standby electromagnetic valve 5 is all connected with P mouth, and drain tap is all connected with T mouth, and electromagnetic coil is all connected with controller 6.Between standby electromagnetic valve and braking in a turn oil circuit, be connected with two-bit triplet reversal valve, can when switching to back-up circuit, cut off former fault loop completely, improve reliability.
On left clutch oil cylinder, right clutch oil cylinder, left brake oil cylinder, right brake oil cylinder, be connected to pressure transmitter 15, feedback pressure signal is to controller 6.Two-position three-way valve is all connected with controller 6.Controller 6 reports module 17 for repairment with this earth fault display module 16 and remote failure and is connected.
In addition,, in embodiment of the present utility model, also can be provided with the second standby electromagnetic valve, to improve system reliability.
As shown in Figure 2, in embodiment of the present utility model, as shown in Figure 2, when neutral gear starts, braking in a turn control system starts, and first system initializes, and reversal valve 7,8,9,10(i.e. the first reversal valve 7, the second reversal valve 8, the 3rd reversal valve 9, the 4th reversal valve 10) power-off self check.Controller 6 is to each clutch and the detection electric current of a braking electromagnetic valve scan period of output, and the coil of each electromagnetic valve obtains electric, and pilot pressure changes, corresponding oil cylinder build-up pressure, and pressure transmitter feeds back to controller 6 by the controlled pressure recording.
The controlled pressure that controller 6 feeds back to pressure detecting point and the detection electric current of output contrast, if 4 controlled pressures are all synchronously followed detection curent change, judge whole system normal operation, directly enter armed state; If the controlled pressure of electromagnetic valve detected not with detecting curent change, enter self-repair module.
When system autodiagnosis judgement whole system normal operation, standby electromagnetic valve disconnects with work loop, do not need all standby electromagnetic valve to be carried out to self check at every turn, guarantee that so standby electromagnetic valve is always in original state, can not lose efficacy with together with the electromagnetic valve in other loop.
As shown in Figure 3, after self-repair module starts, first whether failure judgement number of channels is greater than alternate channel quantity.The standby passage of take is example, is only provided with the first standby electromagnetic valve 5, if there is plural solenoid valve failure, directly reports an error; If only have a solenoid valve failure,, in system self reover limit of power, order judges the pressure of four passages, looks for out of order electromagnetic valve place passage, makes corresponding reversal valve energising.Fault electromagnetic valve passage cuts off completely, and the first standby electromagnetic valve 5 is linked into this passage, then the first standby electromagnetic valve 5 is carried out to self check, and the pressure by the standby electromagnetic valve 5 of rear setting first is corresponding clutch or the brake pressure of turning to.
Complete after switching, controller is exported fault and is shown on local display screen, prompting user's self diagnosis result and selfreparing result.User can recognize that fault has occurred the electromagnetic valve of which passage, and whether in repair ability automatically, and whether standby electromagnetic valve is replaced successfully.System sends message from trend server afterwards, reports for repairment fault message is long-range, points out professional maintenance personal to go to further detection to safeguard.Bulldozer still can normally use during this period, reaches the effect of self diagnosis selfreparing, for maintenance personal arrives at scene, has striven for buffer time, has increased the average accident-free duration of bulldozer, meets client's specific demand.
In embodiment of the present utility model, also comprise a kind of bulldozer, be provided with redundance type braking in a turn intelligent controlling device described above.Because above-mentioned redundance type braking in a turn intelligent controlling device has above-mentioned technique effect, therefore, the bulldozer that is provided with this redundance type braking in a turn intelligent controlling device also should possess corresponding technique effect, and its specific implementation process is similar to the above embodiments, does not hereby repeat.
Above specific embodiment of the utility model be have been described in detail, but it is just as example, the utility model is not restricted to specific embodiment described above.To those skilled in the art, any equivalent modifications that the utility model is carried out and alternative also all among category of the present utility model.Therefore,, not departing from the equalization conversion of doing under spirit and scope of the present utility model and revising, all should be encompassed in scope of the present utility model.

Claims (10)

1. a redundance type braking in a turn intelligent controlling device, be applicable to bulldozer, it is characterized in that, comprise controller (6), the first oil cylinder (11), the first reversal valve (7), the first electromagnetic valve (1) and the first standby electromagnetic valve (5), described the first reversal valve (7) is provided with the first import, the second import and outlet, described the first import communicates with described the first electromagnetic valve (1), described the second import communicates with described the first standby electromagnetic valve (5), described outlet communicates with described the first oil cylinder (11), described controller (6) respectively with described the first reversal valve (7), the first electromagnetic valve (1) is connected with the first standby electromagnetic valve (5), described controller (6) controls being communicated with or cutting out of the first import of described the first reversal valve (7) or the second import and outlet.
2. redundance type braking in a turn intelligent controlling device as claimed in claim 1, it is characterized in that, also comprise the second oil cylinder (12), the second reversal valve (8) and the second electromagnetic valve (2), described the second oil cylinder (12) communicates with described the second electromagnetic valve (2) and the first standby electromagnetic valve (5) respectively by described the second reversal valve (8), and described controller (6) is connected with the second electromagnetic valve (2) with the second reversal valve (8) respectively.
3. redundance type braking in a turn intelligent controlling device as claimed in claim 2, it is characterized in that, also comprise the 3rd oil cylinder (13), the 3rd reversal valve (9), the 3rd electromagnetic valve (3), the 4th oil cylinder (14), the 4th reversal valve (10) and the 4th electromagnetic valve (4), described the 3rd oil cylinder (13) communicates with described the 3rd electromagnetic valve (3) and the first standby electromagnetic valve (5) respectively by described the 3rd reversal valve (9), described the 4th oil cylinder (14) communicates with described the 4th electromagnetic valve (4) and the first standby electromagnetic valve (5) respectively by described the 4th reversal valve (10), described controller (6) respectively with the 3rd reversal valve (9), the 3rd electromagnetic valve (3), the 4th reversal valve (10), the 4th electromagnetic valve (4) is connected.
4. redundance type braking in a turn intelligent controlling device as claimed in claim 3, it is characterized in that, described the first oil cylinder (11), the second oil cylinder (12), the 3rd oil cylinder (13), the 4th oil cylinder (14) are respectively left clutch oil cylinder, right clutch oil cylinder, left brake oil cylinder, right brake oil cylinder.
5. redundance type braking in a turn intelligent controlling device as claimed in claim 4, it is characterized in that, also comprise pressure transmitter (15), described pressure transmitter (15) is connected with the first oil cylinder (11), the second oil cylinder (12), the 3rd oil cylinder (13), the 4th oil cylinder (14) respectively, and described controller (6) is connected with the first oil cylinder (11), the second oil cylinder (12), the 3rd oil cylinder (13), the 4th oil cylinder (14) respectively by pressure transmitter (15).
6. redundance type braking in a turn intelligent controlling device as claimed in claim 1, is characterized in that, described the first electromagnetic valve (1) is electromagnetic proportional valve.
7. redundance type braking in a turn intelligent controlling device as claimed in claim 1, is characterized in that, described the first reversal valve (7) is solenoid operated directional valve.
8. redundance type braking in a turn intelligent controlling device as claimed in claim 1, is characterized in that, also comprises this earth fault display module (16), and described earth fault display module (16) is connected with controller (6).
9. redundance type braking in a turn intelligent controlling device as claimed in claim 1, is characterized in that, also comprises that remote failure reports module (17) for repairment, and described remote failure reports module (17) for repairment and is connected with controller (6).
10. a bulldozer, is characterized in that, comprises the redundance type braking in a turn intelligent controlling device as described in claim 1 to 9 any one.
CN201320824221.1U 2013-12-12 2013-12-12 Redundancy steering braking intelligent control device and bulldozer Expired - Fee Related CN203808129U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320824221.1U CN203808129U (en) 2013-12-12 2013-12-12 Redundancy steering braking intelligent control device and bulldozer

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Application Number Priority Date Filing Date Title
CN201320824221.1U CN203808129U (en) 2013-12-12 2013-12-12 Redundancy steering braking intelligent control device and bulldozer

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108217376A (en) * 2018-01-09 2018-06-29 徐州大恒测控技术有限公司 A kind of proportional pressure control valve perseverance deceleration safety arrestment redundant hydraulic station and its control method
CN108249339A (en) * 2018-01-09 2018-07-06 徐州大恒测控技术有限公司 A kind of perseverance deceleration safety arrestment redundant hydraulic station and its control method
CN108799238A (en) * 2017-05-05 2018-11-13 极光飞行科学公司 Pneumatic actuation systems with improved feedback control

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108799238A (en) * 2017-05-05 2018-11-13 极光飞行科学公司 Pneumatic actuation systems with improved feedback control
CN108217376A (en) * 2018-01-09 2018-06-29 徐州大恒测控技术有限公司 A kind of proportional pressure control valve perseverance deceleration safety arrestment redundant hydraulic station and its control method
CN108249339A (en) * 2018-01-09 2018-07-06 徐州大恒测控技术有限公司 A kind of perseverance deceleration safety arrestment redundant hydraulic station and its control method
CN108249339B (en) * 2018-01-09 2019-08-16 徐州大恒测控技术有限公司 A kind of perseverance deceleration safety arrestment redundant hydraulic station and its control method
CN108217376B (en) * 2018-01-09 2019-08-16 徐州大恒测控技术有限公司 A kind of proportional pressure control valve perseverance deceleration safety arrestment redundant hydraulic station and its control method

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140903

Termination date: 20141212

EXPY Termination of patent right or utility model