CN203807323U - Double-disc spinning type dehydrator - Google Patents
Double-disc spinning type dehydrator Download PDFInfo
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- CN203807323U CN203807323U CN201420233694.9U CN201420233694U CN203807323U CN 203807323 U CN203807323 U CN 203807323U CN 201420233694 U CN201420233694 U CN 201420233694U CN 203807323 U CN203807323 U CN 203807323U
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- disc
- runner
- filter press
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- double
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Abstract
The utility model provides a double-disc spinning type dehydrator and relates to the technical field of sludge treatment. The double-disc spinning type dehydrator comprises a left pressing filter disc, a spindle, a support, a motor and speed reducer and a right pressing filter disc, wherein the motor and speed reducer is arranged above the support, and the left pressing filter disc and the right pressing filter disc are arranged on the left output spindle and the right output spindle and the motor and speed reducer; the left pressing filter disc and the right pressing filter disc are the same in structure and arranged in a bilateral symmetry way; the left pressing filter disc and the right pressing filter disc respectively comprise a supporting disc arranged at a middle position and end covers arranged at the left side and the right side of the supporting disc; a runner is arranged between the two supporting discs and is of an integrated structure, the runner comprises an outer circular space ring arranged outside, an inner space ring arranged inside and a sludge discharging partition board, a shaft hole used for mounting of the spindle is formed inside the inner space ring, the sludge discharging partition board is connected between the inner space ring and the outer space ring, and a feeding hole and a discharging hole which penetrate through the inner space ring are formed in the two sides of the sludge discharging partition board; and the left side and the right side of each supporting disc are respectively fixedly connected with a filter screen assembly, and each filter screen assembly covers annular regions at the two sides of each supporting disc. The double-disc spinning type dehydrator has the advantages that the structure of the runner is changed, stability and reliability of parts are improved and cleaning and regeneration functions of a filter screen are enhanced.
Description
Technical field
The utility model relates to technical field of sludge treatment, is specifically related to convection cell shape mud and is rotated pressurization, reaches a kind of dehydration equipment of dehydration object.
Background technology
Along with the attention of country to environmental protection, sludge treatment also obtains development, and a vital task of sludge treatment reduces sludge volume exactly, reduces the water ratio of mud.According to the regulation of GB18918-2002 < < urban wastewater treatment firm pollutant emission standard > >, the water ratio of mud should be less than 80%.It is widely used means both at home and abroad that the mode of utilizing at present mechanical dehydration carries out to mud that thickening processes, and is also a kind of method feasible and that efficiency is very high.Common mechanical dehydration method has filter press dehydration, belt type filter-pressing dehydration plant, centrifuge dehydration and folded spiral shell extrusion dehydration, the off-line equipment of these several modes respectively has relative merits, as high in centrifuge power consumption, noise is large, filter press water extracter can not continuity move, operate inconvenience, belt type filter-pressing dehydration plant volume is large, maintenance cost is high, and folded spiral shell extruding-desiccation machine treatment capacity is little etc.The advantages such as occurred in recent years a kind of rotating-expressing type water extracter, its principle of work is that rotary squeezing medium dewaters, and this equipment can meet operation continuously, simple to operate, volume is little, power consumption is low, maintenance cost is low.
Rotating-expressing type water extracter is developed so far through updating, and some types are applied in project, but equipment still there are the following problems:
1, the filter press plate of rotating-expressing type water extracter is generally a certain specification, when treatment capacity is larger, be all to improve processing power by increasing filter press plate or runner number, as the Multicenter rotating extrusion type filter of the parallel multiple-pass rotary extrusion type filter of patent CN201159575 and CN201108780Y, when filter press plate is more, cantilever increases, need the moment of torsion that rotating shaft provides can be very large, drive shaft be easily out of shape because bearing compared with large load.Filter press plate increases, and its floor space increases simultaneously, and power consumption is also multiplied.
2, the runner of existing rotating-expressing type water extracter is comprised of outer ring spacer, two side screens, cone spacer and mud extraction dividing plate; cone spacer and two side screens are rotatable parts; outer ring spacer and mud extraction dividing plate are mounting block; restriction due to structure; mud extraction dividing plate location and fixing more difficult; in mud extraction dividing plate when assembling, is difficult to form reasonable coordination with cone spacer, often there will be inside mud extraction baffle plate plucking and run mud phenomenon in actual motion.When the pressure of water extracter is larger simultaneously, can cause the distortion of mud extraction dividing plate, damage equipment; Pressure is turned down, at the bottom of mud cake output, of poor benefits.The cross section of existing runner is rectangle, and runner middle portion mud is not easy effective dehydration, and runner is imported and exported flow blind angle, and mud flows not smooth.
3, in rotating-expressing type water extracter, filter screen is the core component of equipment, and the quality of filter screen directly has influence on the dewatering of equipment, and filter screen needs high, the easy cleaning and regeneration of filtering accuracy, long service life.Existing filter screen has metal sheet filter screen, multistorey strainer mesh, combination filtering net.The metal sheet filter screen that patent CN1378478, CN1524008 and CN2644426 describe, this metal sheet is generally punching press, galvanic corrosion or electroforming and forms, and the thickness of orifice plate is limited, and work-ing life is shorter; The multistorey strainer mesh that patent CN2571751 describes, if the wearing and tearing of interior filter plate, filter screen had also just lost efficacy, work-ing life is shorter equally; The combination filtering net that patent CN2907832 describes, this filter screen is by filtering bar and support bar combines, when rinsing, can affect cleaning performance because of stopping of support bar, because filter bar is linear, the filter opening forming is also vertical bar, when filter screen rotates, the flushing angle of vertical bar hole and flushing port can not keep best corresponding states always, and developing result is unsatisfactory.
4, existing water extracter is only provided with flushing arrangement on mud extraction dividing plate, the filter screen proceeding to before opening for feed is cleaned, and often there is filter net jam phenomenon in the compression of mud, dehydration, in this process, filter screen is not cleaned, filter screen not in time cleaning can have a strong impact on follow-up press filtration effect, while finally causing discharging, water ratio is higher, can not meet requirement of engineering.
Summary of the invention
The utility model provides double plate rotating-expressing type water extracter, the utility model has solved existing sludge treatment device, the problem that unreasonable structure causes after treatment capacity increases, change flow passage structure simultaneously, improve stability and the reliability of its component, increase flushing arrangement, strengthen cleaning, the refresh function of filter screen.
For addressing the above problem, the utility model adopts following technical scheme: double plate rotating-expressing type water extracter, comprise left filter press plate 1, main shaft 2, support 3, motor and speed reducer 4 and right filter press plate 5, motor and speed reducer 4 is installed on above support 3, on the main shaft of motor and speed reducer 4 left and right outputs, left filter press plate 1 and right filter press plate 5 is installed; Described left filter press plate 1 is identical with right filter press plate 5 structures and be symmetrical set; Left filter press plate 1 and right filter press plate 5 comprise respectively the supporting disk 14 that is arranged at mid-way and the end cap 12 that is installed on supporting disk 14 left and right sides; It between two supporting disks, is runner 8, runner 8 is integral structures, comprise and be positioned at the circular outer ring spacer 17 in outside, cone spacer 21 and the mud extraction dividing plate 19 of inner side, in cone spacer 21, have the axis hole that main shaft is used is installed, between cone spacer 21 and outer ring spacer 17, be connected with mud extraction dividing plate 19, mud extraction dividing plate 19 both sides are provided with opening for feed 18 and the discharge gate 20 that connects cone spacer 21; Supporting disk 14 left and right sides are fixedly connected with respectively net-filter assembly 10, and net-filter assembly 10 covers the annular region of supporting disk 14 both sides.
The utility model provides a kind of double plate rotating-expressing type water extracter, in equipment, only have two filter press plates, by increasing filter press plate diameter and thickness, expand treatment capacity, therefore the main shaft cantilever of equipment is short, stress condition is better than existing Multicenter rotating extrusion type filter, equipment does not need independent bearing and strut member thereof, compact construction.The contrast of double plate rotating-expressing type water extracter and Multicenter rotating extrusion type filter, volume is less, and energy consumption can reduce by 20% ~ 50%, and structural advantage is obvious.
Accompanying drawing explanation
Fig. 1 is the utility model double plate rotating-expressing type water extracter outside view;
Fig. 2 is the utility model left and right filter press plate structural representation;
Fig. 3 is the A-A sectional view of Fig. 2;
Fig. 4 is the utility model support plate structure schematic diagram;
Fig. 5 is the B-B sectional view of Fig. 4;
Fig. 6 is net-filter assembly structural representation;
Fig. 7 is the C-C sectional view of Fig. 6.
Nomenclature in figure: left filter press plate 1; Main shaft 2; Support 3; Motor and speed reducer 4; Right filter press plate 5; Feed-pipe 6; Positive flushing arrangement 7; Runner 8; Discharge baffle plate 9; Net-filter assembly 10; Back-purge system 11; End cap 12; Miniature silk brush 13; Supporting disk 14; Arc filter screen 15; Blended sliver 16; Outer ring spacer 17; Opening for feed 18; Mud extraction dividing plate 19; Discharge gate 20; Cone spacer 21; Outer ring inwall 22; Interior ring outer wall 23; Outer ring 24; Inner ring 25; Spoke 26; Arc filter bar 27.
Embodiment
With best embodiment, the utility model is described in detail below
.
As shown in Fig. 1-7, double plate rotating-expressing type water extracter, comprise left filter press plate 1, main shaft 2, support 3, motor and speed reducer 4 and right filter press plate 5, motor and speed reducer 4 is installed on above support 3, on the main shaft of motor and speed reducer 4 left and right outputs, left filter press plate 1 and right filter press plate 5 is installed; Described left filter press plate 1 is identical with right filter press plate 5 structures and be symmetrical set; Left filter press plate 1 and right filter press plate 5 comprise respectively the supporting disk 14 that is arranged at mid-way and the end cap 12 that is installed on supporting disk 14 left and right sides; Two 14 of supporting disks are runners 8, runner 8 is integral structures, comprise and be positioned at the circular outer ring spacer 17 in outside, cone spacer 21 and the mud extraction dividing plate 19 of inner side, in cone spacer 21, have the axis hole that main shaft is used is installed, between cone spacer 21 and outer ring spacer 17, be connected with mud extraction dividing plate 19, mud extraction dividing plate 19 both sides are provided with opening for feed 18 and the discharge gate 20 that connects cone spacer 21; Supporting disk 14 left and right sides are fixedly connected with respectively net-filter assembly 10, and net-filter assembly 10 covers the annular region of supporting disk 14 both sides.
Blended sliver 16 is installed on cone spacer 21, in the region of blended sliver 16 between outer ring spacer 17 and cone spacer 21, is radially and arranges.
In opening for feed 18, be connected with feed-pipe 6.
Discharge baffle plate 9 is installed in discharge gate 20.
On mud extraction dividing plate 19, have the runner 8 that is communicated to outer ring spacer 17 interior outsides, positive flushing arrangement 7 is installed in runner 8, the rinse mouth in positive flushing arrangement 7 is provided with miniature silk brush 13.
The end cap side of both sides is separately installed with back-purge system 11.
Described net-filter assembly 10 consists of outer ring 24, inner ring 25, spoke 26 and arc filter bar 27, between outer ring 24 and arc filter bar 27, is connected with spoke 26, and some arc filter bars 27 are connected on spoke 26.
Filter press plate of the present utility model has efficient positive backwashing function, has ensured equipment press filtration effect.Wherein each rinse mouth of positive flushing arrangement has silk brush, can when rinse, realize simultaneously and rinses and clean function with water, has improved filter gauze cleaning effect.And back-purge system is arranged on press filtration, the dehydration interlude of mud, through back flushing, can further ensure follow-up press filtration effect.
The integrated runner of runner of the present utility model, cone spacer and mud extraction dividing plate do not have relative movement, have avoided the shortcomings such as existing rotating-expressing type water extracter mud extraction dividing plate is easily out of shape, plucking.Cross section of fluid channel is X-shaped, and runner region intermediate reduces, and screen area is large, and middle portion sludge dewatering is easy.Runner opening for feed is provided with blended sliver, and its two ends are fixed, and this blended sliver has the effect of mixing, upset and extruding to mud, is conducive to mud in runner and evenly dewaters.The wire of runner mud extraction dividing plate and cone spacer is circular arc smooth curve, and mud access device is more smooth, can not produce latch up phenomenon.Therefore equipment operation is more reliable, and the life-span is long, and dehydrating effect is good, only needs managerial personnel regularly to patrol.
Filter screen of the present utility model is arc filter bar, and the filter opening of formation is arc bar shaped taper hole, and filtration area is large, and syringe pipe and filter pore can be easy to realize the positive and negative high-efficiency washing of filter screen always in best corresponding states, have improved press filtration effect.
Finally it should be noted that: obviously, above-described embodiment is only for the utility model example is clearly described, and the not restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without also giving all embodiments.And the apparent variation of being amplified out thus or change are still among protection domain of the present utility model.
Claims (7)
1. double plate rotating-expressing type water extracter, it is characterized in that, comprise left filter press plate (1), main shaft (2), support (3), motor and speed reducer (4) and right filter press plate (5), motor and speed reducer (4) is installed on support (3) above, on the main shaft of motor and speed reducer (4) left and right output, left filter press plate (1) and right filter press plate (5) is installed; Described left filter press plate (1) is identical with right filter press plate (5) structure and be symmetrical set; Left filter press plate (1) and right filter press plate (5) comprise respectively the end cap (12) that is arranged at the supporting disk (14) in mid-way and is installed on supporting disk (14) left and right sides; Between two supporting disks (14), be runner (8); Runner (8) is integral structure, comprise and be positioned at the circular outer ring spacer (17) in outside, cone spacer (21) and the mud extraction dividing plate (19) of inner side, in cone spacer (21), have the axis hole that main shaft is used is installed, between cone spacer (21) and outer ring spacer (17), be connected with mud extraction dividing plate (19), mud extraction dividing plate (19) both sides are provided with opening for feed (18) and the discharge gate (20) that connects cone spacer (21); Supporting disk (14) left and right sides is fixedly connected with respectively net-filter assembly (10), and net-filter assembly (10) covers the annular region of supporting disk (14) both sides.
2. double plate rotating-expressing type water extracter as claimed in claim 1, is characterized in that, blended sliver (16) is installed on cone spacer (21), is radially and arranges in the region of blended sliver (16) between outer ring spacer (17) and cone spacer (21).
3. double plate rotating-expressing type water extracter as claimed in claim 1, is characterized in that, is connected with feed-pipe (6) in opening for feed (18).
4. double plate rotating-expressing type water extracter as claimed in claim 1, is characterized in that, discharge baffle plate (9) is installed in discharge gate (20).
5. double plate rotating-expressing type water extracter as claimed in claim 1, it is characterized in that, on mud extraction dividing plate (19), there is the runner (8) that is communicated to outside in outer ring spacer (17), positive flushing arrangement (7) is installed in runner (8), and the rinse mouth in positive flushing arrangement (7) is provided with miniature silk brush (13).
6. double plate rotating-expressing type water extracter as claimed in claim 1, is characterized in that, the end cap side of both sides is separately installed with back-purge system (11).
7. double plate rotating-expressing type water extracter as claimed in claim 1, it is characterized in that, described net-filter assembly (10) consists of outer ring (24), inner ring (25), spoke (26) and arc filter bar (27), between outer ring (24) and arc filter bar (27), be connected with spoke (26), some arc filter bars (27) are connected on spoke (26).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420233694.9U CN203807323U (en) | 2014-05-09 | 2014-05-09 | Double-disc spinning type dehydrator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420233694.9U CN203807323U (en) | 2014-05-09 | 2014-05-09 | Double-disc spinning type dehydrator |
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CN203807323U true CN203807323U (en) | 2014-09-03 |
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CN201420233694.9U Expired - Fee Related CN203807323U (en) | 2014-05-09 | 2014-05-09 | Double-disc spinning type dehydrator |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107335271A (en) * | 2017-07-07 | 2017-11-10 | 象山德曼机械有限公司 | One kind vortex solid-liquid separating machine |
-
2014
- 2014-05-09 CN CN201420233694.9U patent/CN203807323U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107335271A (en) * | 2017-07-07 | 2017-11-10 | 象山德曼机械有限公司 | One kind vortex solid-liquid separating machine |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140903 Termination date: 20160509 |
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CF01 | Termination of patent right due to non-payment of annual fee |