CN203803241U - Non-woven fabric and brown paper composited type end cover filter element assembly - Google Patents
Non-woven fabric and brown paper composited type end cover filter element assembly Download PDFInfo
- Publication number
- CN203803241U CN203803241U CN201420131028.4U CN201420131028U CN203803241U CN 203803241 U CN203803241 U CN 203803241U CN 201420131028 U CN201420131028 U CN 201420131028U CN 203803241 U CN203803241 U CN 203803241U
- Authority
- CN
- China
- Prior art keywords
- woven fabric
- brown paper
- paper
- end cover
- filter element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 19
- 239000002131 composite material Substances 0.000 claims abstract description 9
- 239000004744 fabric Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000002184 metal Substances 0.000 abstract description 9
- 229910052751 metal Inorganic materials 0.000 abstract description 9
- 230000007613 environmental effect Effects 0.000 abstract description 5
- 229910000831 Steel Inorganic materials 0.000 abstract description 3
- 239000010959 steel Substances 0.000 abstract description 3
- 238000003466 welding Methods 0.000 abstract description 3
- 230000002950 deficient Effects 0.000 abstract 1
- 238000004134 energy conservation Methods 0.000 abstract 1
- 239000000835 fiber Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 208000037805 labour Diseases 0.000 description 2
- 231100000252 nontoxic Toxicity 0.000 description 2
- 230000003000 nontoxic effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 241000381602 Vachellia nebrownii Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000001467 acupuncture Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
The utility model discloses a non-woven fabric and brown paper composited type end cover filter element assembly applied to a filter. The non-woven fabric and brown paper composited type end cover filter element assembly comprises folded filter paper (3), wherein a central pipe (2) is mounted in the folded filter paper (3); end covers (1) are respectively mounted at two ends of the folded filter paper (3) and are respectively made of a composite double-layer material consisting of non-woven fabric and brown paper; the brown paper (4) is arranged on the outer layer, and the non-woven fabric (5) is arranged on the inner layer. An original metal end cover is replaced with a non-woven fabric and brown paper composited type end cover which can be manufactured by virtue of only an ultrasonic welding process. The non-woven fabric and brown paper composited type end cover filter element assembly is simple in manufacturing process and reasonable in structure, the production procedures are greatly simplified, steel and labor are saved, the work rate is improved, the defective rate is reduced, and the properties of environmental protection and energy conservation are excellent.
Description
Technical field
The present invention relates to a kind of Vehicular cleaner, specifically relate to a kind of filter core assembly that is applied to cleaner.
Background technology
At present, the filter core assembly of existing Vehicular cleaner is comprised of folded filter paper, central tube, upper end cover and bottom end cover etc.Upper and lower end cap is metal material.Its manufacture method is: first smooth filter paper is placed on large cutting machine and is cut greatly, then deliver to little cutting and carry out little cutting, and by baking oven, separately form the folded filter paper (this is called paper folding operation) of required specification while going out drying tunnel with little minute cutter; Then folded filter paper is put into conveyer belt and carried out automatically beating folder, then central tube is packed into the center of this folded filter paper and ties (this calls dozen folder operation) with rubber band; Then upper and lower metal end installed to successively on the fixture of glue-injection machine and carry out automatic injection glue, again by metal end on this with through paper folding, break the folded filter paper use hot-setting adhesive of folder after operation and carry out bonding (need longitudinally place), and be placed on and on streamline, enter baking oven heat and dry (temperature is approximately 130 ℃ of left and right), use hot-setting adhesive to carry out bonding (need longitudinally place) folded filter paper with upper metal end and the lower metal end of injecting glue again, be finally placed on and on streamline, enter baking oven heat and dry (temperature is approximately 160 ℃ of left and right) and make required filter core assembly.The manufacture method of the filter core assembly of this metal end is comparatively complicated, loaded down with trivial details, and the material of upper and lower end cap is metal (irony end cap need through punch forming), because its material reason will consume a large amount of power and water energy in process of production, also to waste great deal of steel, and filter core assembly is totally heavy, after discarded, in environment, be not easy degraded, to environment build-up of pressure, increase dustiness.Filter core assembly generally belongs to again expendable consumed product, needs to drop into higher cost for this reason, does not also meet the requirement of energy-conserving and environment-protective.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, and the non-woven fabric compounded brown paper end cap filter element assembly that a kind of manufacture craft is simple, rational in infrastructure, environmental protection and energy saving is good is provided.
The object of the invention realizes by the following technical solutions: non-woven fabric compounded brown paper end cap filter element assembly, comprise folded filter paper, in this folded filter paper, central tube is housed, end cap is all equipped with at the two ends of this folded filter paper, the material of described end cap is the composite double layer material of nonwoven and brown paper, and described brown paper at outer, nonwoven cloth material at internal layer.
Adopt after the present invention, using nonwoven and the brown paper double-layer composite material end cap up and down as element kit, replace original metal end, original production process is loaded down with trivial details (to be needed through the punch forming of Double layer iron end cap, Double layer iron end cap injecting glue, the techniques such as artificial stickup and hot setting), existing filter paper assembly and the moulding of non-woven fabric compounded brown paper end cap only need ultrasonic bonding process together with technique, its manufacture craft is simple, rational in infrastructure, greatly reduce production routine, saved large water gaging, electricity and steel, save a large amount of labours, improved labor productivity, reduced defect rate, its environmental protection and energy saving are good.
Accompanying drawing explanation
Fig. 1 is the structural representation of the non-woven fabric compounded brown paper end cap filter element of the present invention assembly.
The specific embodiment
By accompanying drawing and embodiment, the present invention is described in further detail below.
The manufacture method that the present invention is applied to the non-woven fabric compounded brown paper end cap filter element assembly of cleaner is: first filter paper through paper folding, play the filter paper assembly (comprising folded filter paper, central tube) that the processing of pressing from both sides operation obtains being equipped with central tube, make the composite double layer material (known technology is made corresponding specification as requested) of processing nonwoven and brown paper simultaneously, then, by ultrasonic bonding, process that (described ultrasonic bonding is processed by end cap device for ultrasonic welding, filter paper assembly is placed on positioning tool therebetween, the composite double layer material of described nonwoven and brown paper is placed on it respectively, in bed die, the ultrasonic bonding time is 8～10s, pressure is 0.17～0.27MPa) and using the composite double layer material of this nonwoven and brown paper as upper, bottom end cover is welded on the both ends of filter paper assembly, and described brown paper at skin outwardly, nonwoven cloth material at internal layer inwardly, finally make non-woven fabric compounded brown paper end cap filter element assembly finished product.
Known with reference to Fig. 1, the non-woven fabric compounded brown paper end cap filter element of the present invention assembly making according to the manufacture method of described non-woven fabric compounded brown paper end cap filter element assembly, comprise folded filter paper 3, in this folded filter paper 3, central tube 2 is housed, end cap 1 (comprising upper and lower end cap) is all equipped with at the two ends of this folded filter paper 3, the material of described end cap 1 is the composite double layer material of nonwoven and brown paper, and described brown paper 4 at outer (outwardly), nonwoven cloth material 5 in internal layer (inwardly).If only adopt nonwoven cloth material, during welding, easily paste on fixture, cause technique unstable, be unfavorable for producing in enormous quantities.The good characteristic that brown paper has can meet as the required mechanical performance of filter core assembly end cap and function, and as intensity is good, tear resistance is good, safety and environmental protection etc., and it is cheap, has very high cost performance.
End cap material used is brown paper and non-woven fabric composite material.Brown paper is to make with long lumber fibre, and with chemicals such as caustic soda and akali sulphide, processes when boiling timber, thus the brown paper of working it out with this paper pulp between fiber and fiber, be closely connected, very firm.And pliable and tough solid, bursting strength is high, can bear larger pulling force and pressure and not break.Because its raw material are lumber fibres, after filter core is discarded, can in environment, degrade, environmental pollution degree is very little.Nonwoven is to utilize polyacrylic polymer section, and short fiber or filament fiber become net by air-flow or machinery, then through water thorn, acupuncture or hot rolling consolidation process, a kind of cloth finally forming.And the raw material of nonwoven are polypropylene, because of its unique chemical constitution can be in environment fast degradation, and in nontoxic form, enter next step circulation, very low to the dustiness of environment.Because its unique manufacture method makes it have the features such as waterproof, moisture absorption, ventilative, antibacterial, alkali resistant corrosion, and not because erosion affects intensity.
Non-woven fabric compounded brown paper end cap is than metal end environmental protection more, and because of its unique material all can be in environment fast degradation, in nontoxic form, enter next step circulation, environmental pollution degree is very low.
Claims (1)
1. non-woven fabric compounded brown paper end cap filter element assembly, comprise folded filter paper (3), central tube (2) is housed in this folded filter paper (3), end cap (1) is all equipped with at the two ends of this folded filter paper (3), it is characterized in that: the material of described end cap (1) is the composite double layer material of nonwoven and brown paper, and described brown paper (4) at outer, nonwoven cloth material (5) at internal layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420131028.4U CN203803241U (en) | 2014-03-18 | 2014-03-18 | Non-woven fabric and brown paper composited type end cover filter element assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420131028.4U CN203803241U (en) | 2014-03-18 | 2014-03-18 | Non-woven fabric and brown paper composited type end cover filter element assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203803241U true CN203803241U (en) | 2014-09-03 |
Family
ID=51442053
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420131028.4U Expired - Lifetime CN203803241U (en) | 2014-03-18 | 2014-03-18 | Non-woven fabric and brown paper composited type end cover filter element assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203803241U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103894014A (en) * | 2014-03-18 | 2014-07-02 | 浙江环球滤清器有限公司 | Method for manufacturing non-woven fabric composite brown paper end cover filter element assembly and product |
-
2014
- 2014-03-18 CN CN201420131028.4U patent/CN203803241U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103894014A (en) * | 2014-03-18 | 2014-07-02 | 浙江环球滤清器有限公司 | Method for manufacturing non-woven fabric composite brown paper end cover filter element assembly and product |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: HSOAR GROUP Co.,Ltd. Assignor: ZHEJIANG UNIVERSE FILTER Co. Contract record no.: X2021330000386 Denomination of utility model: Non woven composite kraft paper end cover filter element assembly Granted publication date: 20140903 License type: Common License Record date: 20211011 |
|
| EE01 | Entry into force of recordation of patent licensing contract | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140903 |
|
| CX01 | Expiry of patent term |