CN203803199U - Purifier for cutting fluid - Google Patents
Purifier for cutting fluid Download PDFInfo
- Publication number
- CN203803199U CN203803199U CN201320696850.0U CN201320696850U CN203803199U CN 203803199 U CN203803199 U CN 203803199U CN 201320696850 U CN201320696850 U CN 201320696850U CN 203803199 U CN203803199 U CN 203803199U
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- cutting fluid
- reserve tank
- liquid reserve
- fluid device
- purifying
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Abstract
The utility model relates to a purifier for cutting fluid. The purifier comprises a box body and a purifying device positioned in the box body; a bottom bracket is arranged at the bottom of the box body; movable wheels are arranged under the bottom bracket; an upper layer structure and a lower layer structure are arranged in the box body; the purifying device is placed on the two layer structures; a first liquid storage tank is placed in the middle of the lower layer structure; first medicament buckets are arranged on one side of the first liquid storage tank; pumping systems and a vacuum purifying device are arranged on the other side of the first liquid storage tank; a second liquid storage tank is arranged in the middle of the upper layer structure; a second medicament bucket and a liquid purifying sterilization device are arranged above the first medicament buckets, that is on one side of the second liquid storage tank; a precision filtration system and an intelligent control system are arranged on the other side of the second liquid storage tank. The purifier can purify the cutting fluid periodically and continuously, maintain the service performance of the cutting fluid better, prolong the service life of the cutting fluid to multiple times of the original service life, filter fast, and operate in high efficiency, and can achieve the goals of good safety, environmental protection, economy and emission reduction with extremely low cost.
Description
Technical field
The utility model relates to the treatment technology of cooling fluid and fluid in metal manufacture field, is specifically related to a kind of purifying cutting fluid device.
Background technology
Cutting fluid is the solubility lubricating oil of a kind of low foam, high-lubricity, a kind of being used in metal cutting, mill process, be used for the industrial type fluid of Cooling and Lubricator cutter and workpiece, cutting fluid is formed through the compound compatibility of science by multiple super strong functional auxiliary agent, possesses good cooling performance, greasy property, rustless property, oil removing cleaning function, anti-corrosion function, easily dilutable feature simultaneously.Overcome the easily difficult dilution in smelly, winter in summer of traditional soap base emulsion, rust-proof effect poor defect, lathe paint is also had no adverse effects, be applicable to cutting and the mill processing of ferrous metal, belong to leading current abrasive product.
In cutting fluid, often sneak into oil slick, impurity and iron filings, do not process for a long time, its service life and operating efficiency can reduce greatly, thereby affect working normally and efficiently of process equipment.Meanwhile, the oil reservoir that cutting fluid is closed covers, and easily grows anaerobic bacteria, can cause cutting fluid to lose efficacy.The generation of above problem, makes problem more complicated, and influence surface is wider.Do the following weak point of having of cutting fluid work: skin is easily irritated, and the work of changing oil is tired and loaded down with trivial details, needs hand labor power large, and cost is expensive, cutting fluid is short and easily smelly service life, cutting fluid discharge trouble, processing cutting liquid somewhat expensive.
Utility model content
The purpose of this utility model is to provide a kind of purifying cutting fluid device, this clarifier can regularly continue carries out purifying cutting fluid, the serviceability that can keep preferably cutting fluid, cutting fluid can be extended to original a lot of times service life again, thereby for user reduces cutting fluid use cost, save production equipment and safeguard and operating cost; And this clarifier can fast filter, high efficiency running, with few cost, reaches the object of safety, environmental protection, green, saving, reduction of discharging.
The purpose of this utility model is to be achieved through the following technical solutions:
A kind of purifying cutting fluid device, comprise casing and the purifier that is positioned at casing, in described casing, be provided with upper and lower double-layer structure, described purifier is all positioned on described double-layer structure, described bottom half is provided with bottom bracket, the bottom of described bottom bracket is provided with movable pulley, in the middle of the lower floor of described double-layer structure, be placed with the first liquid reserve tank, one side of described the first liquid reserve tank is provided with the first medicament barrel, opposite side is provided with pumping system and vacuum purification apparatus, in the middle of the upper strata of described double-layer structure, be provided with the second liquid reserve tank, one side of described the second liquid reserve tank i.e. top of the first medicament barrel is provided with the second medicament barrel and clean liquid disinfection equipment, opposite side is provided with ultra-filtration system and intelligence control system,
Described pumping system comprises the first pumping system and the second pumping system, and pumping system is provided with pump support outward, and described the first pumping system is positioned over the upper strata of support, and described the second pumping system is positioned over the lower floor of support;
In described vacuum purification apparatus, be provided with vacuum pumping pump, by vacuumizing, remove chip and greasy dirt; Described vacuum purification apparatus is done movable connection with described ultra-filtration system by flexible pipe;
In described ultra-filtration system, be provided with some layers of filter, described filter improves successively along its precision that flows to of cutting fluid, removes oil slick and small solid particle; Described ultra-filtration system is movable connection with described the first liquid reserve tank;
The top of described the first liquid reserve tank is connected with clean liquid disinfection equipment, and described clean liquid disinfection equipment is connected with described the first medicament barrel; Described the first liquid reserve tank is transported to the second liquid reserve tank by the first pumping system by cutting fluid;
Movable connection done with the second medicament barrel in the top of described the second liquid reserve tank, and the second liquid reserve tank is discharged processing qualified cutting fluid by the second pumping system;
Described intelligence control system can full-automatic control equipment running.
Further, described bottom bracket has some movable pulleies, convenient mobile.
Further, described movable pulley is four.
Further, described the first medicament barrel and the second medicament barrel are equipped with a barrel support outward.
Further, described the first medicament barrel is three.
Further, some layers of filter in described ultra-filtration system are 4～7 layers.
Further, some layers of filter in described ultra-filtration system are 5～6 layers, at every layer of filter, are equipped with support outward.
Further, the length of described purifying cutting fluid device is 1500mm, and width is 1000mm, is highly 1500mm.
Further, on described vacuum purification apparatus, ultra-filtration system, the first liquid reserve tank, pumping system, the second liquid reserve tank and clean liquid disinfection equipment, be equipped with inlet opening and outage.
Further, in described purifying cutting fluid device, be provided with some interfaces, be used for accessing fast compressed air, cutting fluid and power supply.
Further, described intelligence control system also can manually be controlled.
The utility model provides a kind of purifying cutting fluid device, and it mainly has following beneficial effect:
1. clarifier described in the utility model can regularly continue carries out purifying cutting fluid, can keep preferably the serviceability of cutting fluid, cutting fluid can be extended to service life again original doubly a lot;
2. this clarifier reduces cutting fluid use cost for user, saves production equipment and safeguards and operating cost;
3. clarifier described in the utility model can be crossed fast filtering, high efficiency running, and cost that can be few, reaches the object of safety, environmental protection, green, saving, reduction of discharging;
4. effectively that metal fillings and metallic particles is separated with cutting fluid, realize the recycling of scrap, the long-term stability that multiple purifying device is cutting fluid is simultaneously used and is given security; Systemic circulation sterilization timely, has avoided the generation of bacterium, promotes the irritated risk of Environmental security and personnel; Excellent renewable, more than cutting fluid after treatment can continue to keep pH8, continues to use after lifting concentration;
5. cutting fluid can be recycled, and without shutdown, changes liquid, cost-saving, and this clarifier can on-line operation, avoid stopping work and change liquid, and cooling fluid can reuse;
6. floor space is little, has met in factory floor space demand;
7. this clarifier can fast moving, do not take and produce passage, do not take operating space etc.;
8. this clarifier, except filtering cutting fluid, also can filter the contaminant water such as service water.
Accompanying drawing explanation
With reference to the accompanying drawings the utility model is described in further detail below.
Fig. 1 is the left parallax stereogram of the purifying cutting fluid device described in the utility model embodiment;
Fig. 2 is the right parallax stereogram of the purifying cutting fluid device described in the utility model embodiment;
Fig. 3 is the support schematic diagram of the purifying cutting fluid device described in the utility model embodiment.
In figure:
1, vacuum pumping pump; 2, the second medicament barrel; 3, clean liquid disinfection equipment; 4, the first medicament barrel; 5, bottom bracket; 6, movable pulley; 7, the first liquid reserve tank; 8, the second liquid reserve tank; 9, the first pumping system; 10, the second pumping system; 11, ultra-filtration system; 12, intelligence control system; 13, pump support; 14, bucket support.
The specific embodiment
As shown in Figure 1-2, a kind of purifying cutting fluid device described in the utility model embodiment, comprise casing, be arranged at equipment and bottom bracket 5 in casing, equipment in described casing comprises vacuum purification apparatus, ultra-filtration system 11, liquid storage system, pumping system and intelligence control system 12, this liquid storage system comprises the first liquid reserve tank 7 and the second liquid reserve tank 8, and this pumping system comprises the first pumping system 9 and the second pumping system 10.
In vacuum purification apparatus, be provided with vacuum pumping pump 1, by vacuumizing, remove chip and greasy dirt, filter out tiny solid particle and oil slick, on this vacuum pumping pump 1, be also provided with supercentrifuge, remove the dissolving oil content in metal working fluid; This vacuum purification apparatus can filter out the small solid particle of 5 microns; Then will be delivered to ultra-filtration system 11 through preliminary cutting fluid of filtering.
In ultra-filtration system 11, be provided with centrifugal separating device, level monitoring system and some layers of filter, some layers of filter are herein preferably 6 layers of screen pack, this filter improves successively along its precision that flows to of cutting fluid, can remove oil slick and small solid particle; Screen pack described in 1st～2 layers is metal filter screen, and its mesh diameter is respectively 1mm and 0.1mm, at layers 1 and 2 metal filtration, is provided with magnetic filter device on the net; The mesh of 3rd～6 layers of screen pack is respectively 0.1mm, 0.08mm, 0.05mm and 0.02mm; In this ultra-filtration system, be also provided with inlet opening and outage, centrifugal separating device connects inlet opening and ground floor screen pack; Outage place is also provided with intelligent electromagnetic valve start stop switch.This ultra-filtration system 11 can carry out high-rate fitration with the speed of 30～50L/min, and the cutting fluid case of 200 liters just can filter complete in about 10 minutes; Ultra-filtration system is delivered to the first liquid reserve tank 7 by the cutting fluid after filtering again.
Described the first liquid reserve tank 7 is connected with the first medicament barrel 4 by clean liquid disinfection equipment 3, in described the first medicament barrel 4, bactericidal agent is housed, in the first liquid reserve tank 7, make its reaction produce bactericide described drug delivery, the cutting fluid in the first liquid reserve tank 7 is carried out to sterilization processing; By the cutting fluid after processing, by the first pumping, be that 9 systems are transported to the second liquid reserve tank 8 again.Described the second liquid reserve tank 8 is connected with the second medicament barrel 2, in the second medicament barrel 2, germ killing drugs are housed, described germ killing drugs are sprinkled into the second liquid reserve tank 8, cutting fluid is wherein carried out to sterilization processing again, obtain free of contamination regeneration cutting fluid, and passed through the second pumping system 10 outputs, recycle.In the first liquid reserve tank 7 and the second liquid reserve tank 8, be provided with float and cooling fluid proportioning device, facilitate intelligence control system to carry out Real-Time Monitoring.
Vacuum pumping pump in vacuum filtering system can be connected with the casing of placing metal working fluid, the cutting fluid of working is carried out to in-line purification, through intelligence control system, monitor, by purifying qualified cutting fluid, by the second pumping system, be delivered in the casing of placing metal working fluid, recycle.
Intelligence control system 12 can full-automatic control equipment running, comprise pH value, concentration and the surplus etc. of monitoring cutting fluid, and control the processing time, filter and add cutting fluid etc.; This intelligence control system also can the corresponding equipment of Artificial Control and parameter.This intelligence control system 12 makes online cutting fluid regeneration, thus make the maintenance of cutting fluid faster, easier, more economical, and avoided stopping work and changed liquid.
Further, bottom bracket 5 has movable pulley 6, convenient mobile; A kind of substituting in these movable pulley 6 available hydraulic cars, electric motor car and propelling car, to be applicable to varying environment, operates.
Further, as shown in Figure 3, in this clarifier, be provided with pump support 13, the first pumping systems 9 and the second pumping system 10 and be positioned on this pump support 13.And outer corresponding with the medicament barrel 4 barrel support 14 that is also provided with of medicament barrel 4.The length of clarifier described in the utility model is 1500mm, and width is 1000mm, is highly 1500mm, and its floor space is smaller; And the liquid storage volume of this clarifier is 570L.In this clarifier, be also provided with some interfaces, be used for accessing fast power supply of compressed air, cutting fluid and 380 volts etc.
Specific experiment case take below as example illustrates the specific embodiment, should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
Cutting fluid is herein cutting fluid, and it is 200 that Yi Mou factory is used the equipment of this cutting fluid, and the water tank capacity 200L of every is that example is adjusted its cost, thereby the advantage of this clarifier is used in explanation:
1, the cost of sewage disposal of cutting fluid (take annual is for 2 times example): with minimum 3000 yuan of standards per ton, so: 200*200/1000=40 ton, 3000 yuan per ton, 3000*40*2=240000 unit;
2, cutting fluid change liquid cost (take annual is for 2 times example), with 6000 yuan of every barrel of cutting fluids, every barrel of 200L, it is 6% to be example: 200*200*6%/200*6000*2=144000 unit that equipment needs concentration;
3, cost of human resources: a, former 12 months=180000 yuan of 3000 yuan of/month * 5 people * of liquid personnel wage that manually change; B, use clarifier described in the utility model, this system can full automatic working, changes liquid (1 people's operation): 36000 yuan/year/people; A-b=saves number so, is equivalent to 144000 yuan of annual savings;
4, shut down and to change liquid cost, to change liquid at every turn, shut down 2 hours, need change every year 2 times, 120 yuan of the creations of value per hour be that example: 200*2*120*2=96000 is first;
5, use this clarifier, cutting fluid can be recycled, therefore cutting fluid stoste use amount reduces more than 20%, direct saving is more than 20%, and year saving cost of use is more than 150,000 yuan;
6, environmental protection cost: personnel cost+dinner party cost+other; Also has invisible cost: comprise environmental protection risk, Environmental security etc.;
To sum up, 1st～4 costs of idleness more than approximately 500,000 yuan, also do not comprise the expense in 5th～6; Therefore alembic described in the utility model is significant.
The utility model is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present utility model; no matter but do any variation in its shape or structure; every have identical with a application or akin technical scheme, within all dropping on protection domain of the present utility model.
Claims (10)
1. a purifying cutting fluid device, comprise casing and the purifier that is positioned at casing, it is characterized in that: described bottom half is provided with bottom bracket, the bottom of described bottom bracket is provided with movable pulley, described box house is provided with upper and lower double-layer structure, described purifier is all positioned on described double-layer structure, in the middle of the lower floor of described double-layer structure, be placed with the first liquid reserve tank, one side of described the first liquid reserve tank is provided with the first medicament barrel, opposite side is provided with pumping system and vacuum purification apparatus, in the middle of the upper strata of described double-layer structure, be provided with the second liquid reserve tank, one side of described the second liquid reserve tank i.e. top of the first medicament barrel is provided with the second medicament barrel and clean liquid disinfection equipment, opposite side is provided with ultra-filtration system and intelligence control system,
Described pumping system comprises the first pumping system and the second pumping system, and pumping system is provided with pump support outward, and described the first pumping system is positioned over the upper strata of support, and described the second pumping system is positioned over the lower floor of support;
In described vacuum purification apparatus, be provided with vacuum pumping pump, described vacuum purification apparatus is connected by flexible pipe with described ultra-filtration system;
Described ultra-filtration system is provided with hermatic door, is provided with 4～7 layers of filter in ultra-filtration system, and described filter improves successively along its precision that flows to of cutting fluid; Described ultra-filtration system is connected by flexible pipe with described the first liquid reserve tank;
The top of described the first liquid reserve tank is connected with clean liquid disinfection equipment, and described clean liquid disinfection equipment is connected with described the first medicament barrel; Described the first liquid reserve tank is transported to the second liquid reserve tank by the first pumping system by cutting fluid;
The top of described the second liquid reserve tank is connected with the second medicament barrel, and the second liquid reserve tank is discharged cutting fluid by the second pumping system;
The control mode of described intelligence control system is Automatic Control.
2. purifying cutting fluid device according to claim 1, is characterized in that: described bottom bracket has some movable pulleies, convenient mobile.
3. purifying cutting fluid device according to claim 2, is characterized in that: described movable pulley is four.
4. purifying cutting fluid device according to claim 1, is characterized in that: described the first medicament barrel and the second medicament barrel are equipped with a barrel support outward.
5. according to the purifying cutting fluid device described in claim 1 or 4, it is characterized in that: described the first medicament barrel is three.
6. purifying cutting fluid device according to claim 1, is characterized in that: some layers of filter in described ultra-filtration system are 5～6 layers, at every layer of filter, are equipped with support outward.
7. purifying cutting fluid device according to claim 1, is characterized in that: the length of described purifying cutting fluid device is 1500mm, and width is 1000mm, is highly 1500mm.
8. purifying cutting fluid device according to claim 1, is characterized in that: on described vacuum purification apparatus, ultra-filtration system, the first liquid reserve tank, pumping system, the second liquid reserve tank and clean liquid disinfection equipment, be equipped with inlet opening and outage.
9. purifying cutting fluid device according to claim 8, is characterized in that: in described purifying cutting fluid device, be provided with some interfaces, be used for accessing fast compressed air, cutting fluid and power supply.
10. purifying cutting fluid device according to claim 1, is characterized in that: the control mode of described intelligence control system also can manually be controlled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320696850.0U CN203803199U (en) | 2013-11-07 | 2013-11-07 | Purifier for cutting fluid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320696850.0U CN203803199U (en) | 2013-11-07 | 2013-11-07 | Purifier for cutting fluid |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203803199U true CN203803199U (en) | 2014-09-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320696850.0U Expired - Fee Related CN203803199U (en) | 2013-11-07 | 2013-11-07 | Purifier for cutting fluid |
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| Country | Link |
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| CN (1) | CN203803199U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104841193A (en) * | 2015-04-24 | 2015-08-19 | 戴杰磨床集团股份有限公司 | Cemented carbide cooling and filtering apparatus with gas storage device |
| CN105417802A (en) * | 2016-01-26 | 2016-03-23 | 昆山辰芳环保科技有限公司 | Recycling system and recycling method for die-casting waste liquid |
| CN105540897A (en) * | 2016-01-26 | 2016-05-04 | 昆山辰芳环保科技有限公司 | Cutting fluid cleaning system and method |
| CN110180241A (en) * | 2019-05-25 | 2019-08-30 | 禹涵（上海）环保科技有限公司 | A kind of oil particles U-shaped coupling dispersal device |
| CN110787535A (en) * | 2019-11-12 | 2020-02-14 | 庆泓技术(上海)有限公司 | Efficient odor removing method applied to machining liquid in hardware workshop |
-
2013
- 2013-11-07 CN CN201320696850.0U patent/CN203803199U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104841193A (en) * | 2015-04-24 | 2015-08-19 | 戴杰磨床集团股份有限公司 | Cemented carbide cooling and filtering apparatus with gas storage device |
| CN105417802A (en) * | 2016-01-26 | 2016-03-23 | 昆山辰芳环保科技有限公司 | Recycling system and recycling method for die-casting waste liquid |
| CN105540897A (en) * | 2016-01-26 | 2016-05-04 | 昆山辰芳环保科技有限公司 | Cutting fluid cleaning system and method |
| CN110180241A (en) * | 2019-05-25 | 2019-08-30 | 禹涵（上海）环保科技有限公司 | A kind of oil particles U-shaped coupling dispersal device |
| CN110787535A (en) * | 2019-11-12 | 2020-02-14 | 庆泓技术(上海)有限公司 | Efficient odor removing method applied to machining liquid in hardware workshop |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140903 Termination date: 20161107 |
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| CF01 | Termination of patent right due to non-payment of annual fee |