CN203792580U - Female die for producing fan blade webs - Google Patents
Female die for producing fan blade webs Download PDFInfo
- Publication number
- CN203792580U CN203792580U CN201420211278.9U CN201420211278U CN203792580U CN 203792580 U CN203792580 U CN 203792580U CN 201420211278 U CN201420211278 U CN 201420211278U CN 203792580 U CN203792580 U CN 203792580U
- Authority
- CN
- China
- Prior art keywords
- steel
- forming panel
- steel forming
- fan blade
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 76
- 239000010959 steel Substances 0.000 claims abstract description 76
- 238000004519 manufacturing process Methods 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 238000009413 insulation Methods 0.000 abstract description 3
- 238000003466 welding Methods 0.000 description 7
- 238000010923 batch production Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Landscapes
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The utility model discloses a female die for producing fan blade webs. The female die comprises a die support fixed to the ground, wherein the die support is fixed through fixing bolts, a steel forming die plate is horizontally arranged on the top of the die support, the two sides of the steel forming die plate are respectively fixed to the die support through adjusting bolts, steel vertical plates are arranged on the two sides of the upper surface of the steel forming die plate, the portion, between the two steel vertical plates, of the steel forming die plate is arranged to be a forming part, the portions, outside the two steel vertical plates, of the steel forming die plate are arranged to be operating parts, a heat insulation layer is at least arranged at the position, opposite to the forming part of the steel forming die plate, on the lower surface of the steel forming die plate, a heat conduction layer is arranged between the heat insulation layer and the steel forming die plate, and a plurality of heating pipes are arranged in the heat conduction layer. The female die for producing the fan blade webs is simple and reasonable in structure, the die surface cannot be easily damaged, the service life is long, the female die is convenient and fast to maintain, the manufacturing cost and the using cost of the female die for the webs are greatly reduced, and the use efficiency of the female die for the webs is improved.
Description
Technical field
The utility model relates to a kind of former mould, particularly a kind of production fan blade web former mould.
Background technology
The former of current production wind generator set blade system web mainly adopts glass steel mould, and web plate female mould is the former mould of producing specially wind generator set blade system critical piece web.The main flow form of web plate female mould exists two kinds: the one, and glass steel web plate female mould mould, the 2nd, glass fiber reinforced plastic surface applies the web plate female mould mould of gel coating resin, these two kinds of moulds can both meet the blade batch production supply to web, and this production and supply are based upon on the basis that web plate female mould and blade former mould ratio are 1:1.Existing its complex structure of web mould, regular maintenance is difficult for, and life cycle is short, and use cost is high.
Summary of the invention
Technical problem to be solved in the utility model is for the deficiencies in the prior art, and a kind of production fan blade web former mould simple in structure, durable in use, easy to maintenance is provided.
Technical problem to be solved in the utility model is to realize by following technical scheme, the utility model is a kind of production fan blade web former mould, be characterized in: comprise the mould rack fixing on the ground, mould rack is fixed by set bolt, above mould rack, be provided with horizontally disposed steel forming panel, the both sides of steel forming panel are fixed on mould rack by adjusting bolt respectively; Both sides at steel forming panel upper surface are respectively equipped with steel riser, steel forming panel between two steel risers is set to forming part, the steel forming panel in two steel riser outsides is set to operating portion, on the lower surface of steel forming panel, at least over against steel forming panel forming part place, be provided with insulating, between insulating and steel forming panel, be provided with heat-conducting layer, in heat-conducting layer, be provided with some heating tubes.
Technical problem to be solved in the utility model can also further realize by following technical scheme, described production fan blade web former mould, be characterized in: described steel riser point is welded on steel forming panel, and be obliquely installed to two outsides of steel forming panel, be obliquely installed and can facilitate molding.
Technical problem to be solved in the utility model can also further realize by following technical scheme, and described production fan blade web former mould, is characterized in: the angle of inclination of steel riser is 5-10 °.
Technical problem to be solved in the utility model can also further realize by following technical scheme, and described production fan blade web former mould, is characterized in: described steel riser forms by some sections.
Technical problem to be solved in the utility model can also further realize by following technical scheme, and described production fan blade web former mould, is characterized in: described heat-conducting layer is aluminium powder.
The utility model directly adopts steel forming panel as die surface, steel forming panel is fixed by adjusting bolt, therefore can adjust at any time the levelness of steel forming panel, also can realize the levelness of mould rack is regulated by set bolt, thereby solve the Level tune problem of the situation bottom mold surface of mould rack distortion; In addition because steel riser is mode by spot welding to be fixed on steel forming panel, in the time will adjusting two opening sizes between steel riser, spot welding place can be separated, after having adjusted, carry out again spot welding and fix.The utility model can accomplish that for producing to provide together web plate female mould and blade former mould ratio are 2:1.
Compared with prior art, the structural design advantages of simple of the utility model web plate female mould mould, die face not easy damaged, life cycle long, safeguard convenient, greatly reduce making and the use cost of web plate female mould, meet the needs of blade batch production, improved the service efficiency of web plate female mould mould.
Accompanying drawing explanation
Fig. 1 is the cross section structure schematic diagram of width of the present utility model.
Fig. 2 is the I enlarged drawing in Fig. 1.
The specific embodiment
Referring to accompanying drawing, further describe concrete technical scheme of the present utility model, so that those skilled in the art understands the utility model further, and do not form the restriction to its right.
With reference to accompanying drawing 1 and Fig. 2, a kind of production fan blade web former mould, comprises the mould rack 7 being fixed on level ground, and mould rack 7 is fixed by set bolt 8, uses set bolt 8 to adjust the levelness of mould rack 7.Above mould rack 7, be provided with horizontally disposed steel forming panel 2, the both sides of steel forming panel 2 are fixed on mould rack 7 by adjusting bolt 3 respectively, the adjusting bolt 3 of every side is evenly provided with several along steel forming panel 2 length directions, when deformation occurs steel forming panel 2, can to its levelness, regulate by adjusting bolt 3.
The steel forming panel 2 being respectively equipped with between 1, two steel riser 1 of steel riser in the both sides of steel forming panel 2 upper surfaces is set to web molding portion, and the steel forming panel 2 in two steel riser 1 outsides is set to operating portion.Steel riser 1 forms by some sections, and the length of general one section of steel riser 1 is 4m, and every section of steel riser 1 is all fixed on steel forming panel 2 by the mode of spot welding, and is obliquely installed to two outsides of steel forming panel 2.The angle of inclination of steel riser 1 is 7 °.Spot welding can be played and prevent that steel riser 1 and steel forming panel 2 from producing wider heat affected area and then preventing that it from producing distortion in welding process.Can also conveniently to the opening size of two steel risers 1, finely tune in addition, method for trimming is: cut open solder joint, adjust, after again spot welding fix.
On the lower surface of steel forming panel 2, at least over against steel forming panel 2 forming part places, be provided with insulating 6, between insulating 6 and steel forming panel 2, be provided with heat-conducting layer 4, the aluminium powder layer of described heat-conducting layer 4 for filling, heat-conducting layer 4 is interior is provided with some heating tubes 5 side by side along steel forming panel 2 widths.In production process, heating tube 5 is delivered to steel forming panel 2 and steel riser 1 by heat-conducting layer 4 by heat, plays and promotes the curing effect of fiberglass web, and insulating 6 plays the effect that stops heat loss insulation.
Claims (5)
1. a production fan blade web former mould, it is characterized in that: comprise the mould rack fixing on the ground, mould rack is fixed by set bolt, above mould rack, be provided with horizontally disposed steel forming panel, the both sides of steel forming panel are fixed on mould rack by adjusting bolt respectively; Both sides at steel forming panel upper surface are respectively equipped with steel riser, steel forming panel between two steel risers is set to forming part, the steel forming panel in two steel riser outsides is set to operating portion, on the lower surface of steel forming panel, at least over against steel forming panel forming part place, be provided with insulating, between insulating and steel forming panel, be provided with heat-conducting layer, in heat-conducting layer, be provided with some heating tubes.
2. production fan blade web former mould according to claim 1, is characterized in that: described steel riser point is welded on steel forming panel, and is obliquely installed to two outsides of steel forming panel.
3. production fan blade web former mould according to claim 2, is characterized in that: the angle of inclination of steel riser is 5-10 °.
4. production fan blade web former mould according to claim 1, is characterized in that: described steel riser forms by some sections.
5. production fan blade web former mould according to claim 1, is characterized in that: described heat-conducting layer is aluminium powder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420211278.9U CN203792580U (en) | 2014-04-29 | 2014-04-29 | Female die for producing fan blade webs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420211278.9U CN203792580U (en) | 2014-04-29 | 2014-04-29 | Female die for producing fan blade webs |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203792580U true CN203792580U (en) | 2014-08-27 |
Family
ID=51374844
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420211278.9U Expired - Fee Related CN203792580U (en) | 2014-04-29 | 2014-04-29 | Female die for producing fan blade webs |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203792580U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106182828A (en) * | 2016-09-29 | 2016-12-07 | 上海华宜风电模具有限公司 | A kind of blade " work " belly board mold and preparation method thereof |
-
2014
- 2014-04-29 CN CN201420211278.9U patent/CN203792580U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106182828A (en) * | 2016-09-29 | 2016-12-07 | 上海华宜风电模具有限公司 | A kind of blade " work " belly board mold and preparation method thereof |
| CN106182828B (en) * | 2016-09-29 | 2018-11-27 | 北京金风科创风电设备有限公司 | A kind of blade " work " belly board mold and preparation method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140827 |