CN203791875U - Tool for wagon side wall assembly of arc wrapping plate side wall - Google Patents

Tool for wagon side wall assembly of arc wrapping plate side wall Download PDF

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Publication number
CN203791875U
CN203791875U CN201320872686.4U CN201320872686U CN203791875U CN 203791875 U CN203791875 U CN 203791875U CN 201320872686 U CN201320872686 U CN 201320872686U CN 203791875 U CN203791875 U CN 203791875U
Authority
CN
China
Prior art keywords
side wall
dividing plate
steel frame
screw rod
clamping arm
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201320872686.4U
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Chinese (zh)
Inventor
林孝华
王会武
杨焕春
李小冬
岳启林
杨峻峰
张立国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DALIAN QICHE TRACK TRAFFIC EQUIPMENT Co Ltd
Original Assignee
DALIAN QICHE TRACK TRAFFIC EQUIPMENT Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DALIAN QICHE TRACK TRAFFIC EQUIPMENT Co Ltd filed Critical DALIAN QICHE TRACK TRAFFIC EQUIPMENT Co Ltd
Priority to CN201320872686.4U priority Critical patent/CN203791875U/en
Application granted granted Critical
Publication of CN203791875U publication Critical patent/CN203791875U/en
Anticipated expiration legal-status Critical
Withdrawn - After Issue legal-status Critical Current

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Abstract

The utility model provides a tool for wagon side wall assembly of the arc wrapping plate side wall. The tool is mainly characterized in that power air cylinders corresponding to side wall partition plates in number and position are arranged under a steel structure frame, the front ends of piston rods are respectively hinged to the lower end of one pressing arm. A horizontal pressing arm shaft is arranged in a supporting lug, close to one side of a short arm, of each pressing arm, and the pressing arm shafts are arranged on the junction of edges of the steel structure frame through bearing bases. The portions, corresponding to the pressing arms, of the steel structure frame are provided with partition plate positioning mechanisms respectively. The portions, opposite to the straight sides of all the partition plates, of the steel structure frame is provided with upper auxiliary clamping mechanisms provided with one stand column. One end of a clamp is hinged to a support at the upper end of each stand column. According to the tool, side wall plates can be assembled in a straight state in the wagon manufacturing process of the arc wrapping plate side wall, conditions are created for using a general special machine for welding, the side wall plates of the former working procedure can be spliced conveniently, the whole vehicle assembling operation of the post working procedure is convenient to carry out, the product quality is more stable, and the efficiency of producing and manufacturing wagons is more than 50%.

Description

A kind of railway freight-car side wall group of circular arc wrapper sheet side wall is to using frock
Technical field
The utility model relates to a kind of equipment, the frock of manufacturing especially for railway freight-car.
Background technology
In the railway freight-car manufacture process of circular arc wrapper sheet side wall, side wall mainly adopts two kinds of process manufactures at present:
1. in advance by undersized steel plate roll extrusion, the prefabricated circular arc degree to designing requirement, on side wall assembling equipment, be spliced into complete large-sized framed side wallboard again, again with dividing plate, top side rail, the bottom side rail group pair of side wall, form the side wall composition of circular arc, finally itself and other parts are carried out to car load assembling, side wall assembly tool is only simple rack.In advance by undersized steel plate roll extrusion, the prefabricated circular arc degree to designing requirement, then splice on side wall assembling equipment, then with dividing plate, top side rail, the bottom side rail group pair of side wall, form the side wall composition of circular arc.Because framed side wallboard has shifted to an earlier date circular arc prefabricated, part manufacture, side plate splicing, side plate and top side rail, bottom side rail, dividing plate group equity need be carried out at solid space, and operation more complicated, simultaneously owing to welding on arc plate, weld seam is irregular, and welding operation difficulty is large, quality is unstable.
2. in advance undersized flat steel plate splicing is become to complete large-sized framed side wallboard, again with top side rail, the bottom side rail assembly welding of side wall, finally, at car load assembling procedure, adopt hold down gag dull and stereotyped side wall to be deformed to the circular arc degree of designing requirement, then with sidewall spacer group pair, form the side wall of circular arc, finally itself and other parts are carried out to car load assembling, do not adopt side wall assembling equipment.
On car load assembling procedure, three-dimensional stand, adopt hold down gag by straight side wall compressive strain the circular arc degree to designing requirement, simultaneously with sidewall spacer group pair, technological equipment complexity, assembly operation is more difficult, efficiency is low, the more difficult control of framed side wallboard and spacer gap, operator, in work high above the ground, has certain potential safety hazard in addition.
Summary of the invention
Order of the present utility model be to design a kind of technological equipment simply, easily operation, the railway freight-car side wall group of a kind of circular arc wrapper sheet side wall that crudy is stable, efficiency is high is to using frock.
Utility model is mainly that straight framed side wallboard is bent to arc plate the side wall assembly tool right with dividing plate group from flat type.
The utility model mainly includes: steel frame, power reservoir, hold-down mechanism, rotary pressing mechanism, upper auxiliary hold-down mechanism, dividing plate detent mechanism and separating mechanism.Wherein, steel frame is a cuboid framework, its length and width are all greater than length and the width of lorry circular arc wrapper sheet side wall, below steel frame, be provided with the power reservoir corresponding with sidewall spacer number and position, their cylinder body end is fixed on ground, piston rod front end is each hinged with a clamping arm lower end, this clamping arm is similar to L-shaped cantilever, be provided with protruding journal stirrup in galianconism one side, in journal stirrup, be provided with the compression arm axle of level, this compression arm axle is located in bearing block, and bearing block is located at the ambiguous intersection of steel frame.Be preferably in the long-armed side of above-mentioned clamping arm and be provided with discontinuously some rotary pressing mechanisms, each rotary pressing mechanism all has a pressing plate that is located at clamping arm inner side, and pressing plate outer (towards framed side wallboard one side) is provided with the sheath that prevents that framed side wallboard from scratching.Pressing plate is connected with screw rod one end is vertical, and this screw rod is through the nut being fixed on clamping arm, and screw rod outer end is provided with rotating mechanism.On above-mentioned steel frame, be provided with discontinuously respectively dividing plate detent mechanism with each clamping arm correspondence position, this dividing plate detent mechanism is by locating support, clamp bracket and dividing plate height trimming assembly three part compositions, its locating support has a lower end to be fixed on riser vertical on steel frame and with compressing arm axle, its back side (the non-face adjacent with dividing plate) is provided with the perpendicular vertical support plate being connected, be provided with coupled two bearings up and down at the riser back side, on each bearing, establish axis hole, in axis hole, establish the hinge axis hinged with jaw, the chuck of two jaws is each corresponding with a strip through-hole on riser, move jaw, can make chuck can reach before riser contacts with dividing plate.Be provided with clamp bracket on locating support opposite, this clamp bracket has a lower end to be fixed on the vertical columns on steel frame, its top is provided with axis hole, minor axis through this axis hole is flexibly connected vertical columns with active column lower end, active column can be rotated around minor axis, after putting in place, located by securing member.Establish the screw of upper and lower two levels at active column, respectively have a screw rod engaging with it to pass in each screw, this screw rod is provided with the briquetting that can be pressed on dividing plate towards one end of locating support, and the other end of this screw rod is provided with rotating mechanism.Between above-mentioned locating support and clamp bracket, be provided with dividing plate height trimming assembly, the wedge block that top is corresponding with dividing plate base, major part one end is connected with screw rod one end, this screw rod is through the nut engaging with it, the other end is provided with rotating mechanism, above-mentioned nut is fixed on bearing, and bearing is fixed on steel frame.Each dividing plate is placed between the locating support and clamp bracket of two identical aforementioned barriers detent mechanisms.Above-mentioned plate shaped dividing plate has two straight flanges, the end top of this two straight flange is connected by an arc-shaped side, the curvature of this arc-shaped side is identical with lorry circular arc wrapper sheet side wall curvature, the arc-shaped side top and the bottom that dividing plate and clamping arm are adjacent are provided with slit opening, dividing plate be inserted in dividing plate set on steel frame folder and its slit opening corresponding with the flute profile mouth that dividing plate presss from both sides, the flute profile mouth of the dividing plate folder top side rail set with framed side wallboard is corresponding makes it position in the inner, to be its location in the time suppressing framed side wallboard.Due to car body difference, what the top side rail of framed side wallboard had is located at the direction contrary with dividing plate, on the clamp arm relative with framed side wallboard top side rail, is provided with open slot, establishes dividing plate folder on this open slot.On steel frame, be provided with the upper auxiliary clamp mechanism relative with each dividing plate straight flange, it has a root post, bearing is established in column upper end, in this bearing, be hinged with one end of fixture, the other end of this fixture can be pressed on curved clamping arm free end of coming, auxiliary its compresses, and avoids causing because clamping arm is long power reservoir insufficient pressure.Be preferably in below steel frame and be provided with separating mechanism, this separating mechanism is the power reservoir of separately establishing, and cylinder body end is fixed on ground, and piston rod front end withstands on limit, framed side wallboard lower end, to prevent damaging frock by completing the right product of group in the time slinging.
The course of work of the present utility model is roughly as follows: first dividing plate is placed in respectively in dividing plate clamp mechanism and is clamped when mixing up behind position.Again framed side wallboard is lifted between clamp arm and dividing plate, and sill is placed in dividing plate folder, start power reservoir, clamp arm is rotated, and be pressed on dividing plate folder framed side wallboard is therein bent, then the fixture of upper auxiliary clamp mechanism is stuck on curved framed side wallboard of coming, after sizing, start the power reservoir of separating mechanism, give group to one of product power upwards, assist it to separate with frock.
The utility model compared with prior art has the following advantages:
1, the utility model can make the railway freight-car manufacture of circular arc wrapper sheet side wall realize framed side wallboard carry out in straightened condition assembled, for using the welding of general special plane to create condition.
2, while avoiding car load assembling procedure group to side wall, need work high above the ground problem, overcome potential safety hazard.
3, make the car load assembly operation of the framed side wallboard splicing of front operation, rear operation more convenient, product quality is more stable, produce the efficiency that vehicle manufactures and improve more than 50%.
Brief description of the drawings
Fig. 1 is that the utility model uses state side-looking simplified schematic diagram.
Fig. 2 is that the A of Fig. 1 is to view.
Fig. 3 is that the B of Fig. 1 is to view.
Fig. 4 is the local enlarged diagram of the utility model dividing plate detent mechanism.
detailed description of the inventionin the railway freight-car side wall group of a kind of circular arc wrapper sheet side wall shown in Fig. 1, Fig. 2 and Fig. 3 to in the simplified schematic diagram of frock, steel frame 1 is a cuboid framework, it is highly greater than the height of power reservoir 2, and its length and width are all greater than length and the width of lorry circular arc wrapper sheet side wall 3.Below steel frame, be provided with seven power reservoirs, their cylinder body end is fixed on ground, piston rod front end is each hinged with clamping arm 4 lower ends, this clamping arm is similar to L-shaped cantilever, be provided with protruding journal stirrup in galianconism one side, in journal stirrup, be provided with the compression arm axle 5 of level, this compression arm axle is located in bearing block, and bearing block is located at the ambiguous intersection of steel frame.Be provided with discontinuously some rotary pressing mechanisms 6 in the long-armed side of above-mentioned clamping arm, each rotary pressing mechanism all has a pressing plate 7 that is located at clamping arm inner side, and pressing plate outer (towards framed side wallboard one side) is provided with the sheath 8 that prevents that framed side wallboard from scratching.Pressing plate and vertical being connected of screw rod 9 one end, this screw rod is through the nut 10 being fixed on clamping arm, and screw rod outer end is provided with rotating mechanism.On above-mentioned steel frame, be provided with discontinuously respectively 7 pairs of dividing plate detent mechanisms 11 with each clamping arm correspondence position.This dividing plate detent mechanism is made up of locating support 12, clamp bracket 13 and dividing plate height trimming assembly 14 3 parts, as shown in Figure 4, its locating support has a lower end to be fixed on riser 15 vertical on steel frame and with compressing arm axle, its back side is provided with perpendicular connected vertical support plate 16, be provided with coupled two bearings 17 up and down at the riser back side, on each bearing, establish axis hole, in axis hole, establish the hinge axis hinged with jaw 18, the chuck of two jaws is each corresponding with a strip through-hole 19 on riser.Be provided with clamp bracket on locating support opposite, this clamp bracket has a lower end to be fixed on the vertical columns 20 on steel frame, and its top is provided with axis hole, through the minor axis 21 of this axis hole, vertical columns is flexibly connected with active column 22 lower ends.Establish the screw of upper and lower two levels at active column, respectively have a screw rod engaging with it 23 to pass in each screw, this screw rod is provided with the briquetting 24 that can be pressed on dividing plate towards one end of locating support, and the other end of this screw rod is provided with rotating mechanism 25.Between above-mentioned locating support and clamp bracket, be provided with dividing plate height trimming assembly, the wedge block 26 that top is corresponding with dividing plate base, major part one end is connected with screw rod 27 one end, this screw rod is through the nut 28 engaging with it, the other end is provided with rotating mechanism 29, above-mentioned nut is fixed on bearing, and bearing is fixed on steel frame.Again in Fig. 1, each dividing plate 30 is placed between the locating support and clamp bracket of two identical aforementioned barriers detent mechanisms, above-mentioned plate shaped dividing plate has two straight flanges, the end top of this two straight flange is connected by an arc-shaped side, the curvature of this arc-shaped side is identical with lorry circular arc wrapper sheet side wall curvature, the arc-shaped side top and the bottom that dividing plate and clamping arm are adjacent are provided with slit opening, dividing plate be inserted in dividing plate set on steel frame folder 31 and its slit opening corresponding with the flute profile mouth that dividing plate presss from both sides.The flute profile mouth of the dividing plate folder top side rail 32 set with framed side wallboard is corresponding makes it position in the inner, on the clamp arm relative with framed side wallboard top side rail, is provided with open slot, establishes dividing plate and press from both sides 33 on this open slot.On steel frame, be provided with the upper auxiliary clamp mechanism relative with each dividing plate straight flange, it has a root post 34, and bearing is established in column upper end, is hinged with one end of fixture 35 in this bearing.Below steel frame, be provided with separating mechanism 36, this separating mechanism is the power reservoir of separately establishing, and cylinder body end is fixed on ground, and piston rod front end withstands on limit, framed side wallboard lower end.

Claims (5)

1. the railway freight-car side wall group of a circular arc wrapper sheet side wall is to using frock, it is characterized in that: below steel frame, be provided with the power reservoir corresponding with sidewall spacer number and position, their cylinder body end is fixed on ground, piston rod front end is each hinged with a clamping arm lower end, this clamping arm is similar to L-shaped cantilever, be provided with protruding journal stirrup in galianconism one side, in journal stirrup, be provided with the compression arm axle of level, this compression arm axle is located in bearing block, bearing block is located at the ambiguous intersection of steel frame, on above-mentioned steel frame, be respectively equipped with dividing plate detent mechanism with each clamping arm correspondence position, position relative with each dividing plate straight flange on steel frame is provided with auxiliary clamp mechanism, it has a root post, bearing is established in column upper end, in this bearing, be hinged with one end of fixture, the other end of this fixture can be pressed on curved clamping arm free end of coming.
2. the railway freight-car side wall group of circular arc wrapper sheet side wall according to claim 1 is to using frock, it is characterized in that: the locating support of dividing plate detent mechanism has a lower end to be fixed on riser vertical on steel frame and with compressing arm axle, the riser back side is provided with perpendicular connected vertical support plate, be provided with coupled two bearings up and down at the riser back side, on each bearing, establish axis hole, in axis hole, establish the hinge axis hinged with jaw, the chuck of two jaws is each corresponding with a strip through-hole on riser, be provided with clamp bracket on locating support opposite, this clamp bracket has a lower end to be fixed on the vertical columns on steel frame, its top is provided with axis hole, minor axis through this axis hole is flexibly connected vertical columns with active column lower end, establish the screw of upper and lower two levels at active column, in each screw, respectively there is a screw rod engaging with it to pass, this screw rod is provided with the briquetting that can be pressed on dividing plate towards one end of locating support, the other end of this screw rod is provided with rotating mechanism, between above-mentioned locating support and clamp bracket, be provided with dividing plate height trimming assembly, the wedge block that top is corresponding with dividing plate base, major part one end is connected with screw rod one end, this screw rod is through the nut engaging with it, the other end is provided with rotating mechanism, above-mentioned nut is fixed on bearing, bearing is fixed on steel frame, each dividing plate is placed between the locating support and clamp bracket of two identical aforementioned barriers detent mechanisms.
3. the railway freight-car side wall group of circular arc wrapper sheet side wall according to claim 2 is to using frock, it is characterized in that: the arc-shaped side top and the bottom that dividing plate and clamping arm are adjacent are provided with slit opening, dividing plate be inserted in dividing plate set on steel frame folder and dividing plate slit opening corresponding with the flute profile mouth of dividing plate folder, flute profile mouth that dividing plate the presss from both sides top side rail set with framed side wallboard is corresponding.
4. the railway freight-car side wall group of circular arc wrapper sheet side wall according to claim 3 is to using frock, it is characterized in that: be provided with discontinuously rotary pressing mechanism in the long-armed side of clamping arm, each rotary pressing mechanism all has a pressing plate that is located at clamping arm inner side, pressing plate is provided with sheath outward, pressing plate is connected with screw rod one end is vertical, this screw rod is through the nut being fixed on clamping arm, and screw rod outer end is provided with rotating mechanism.
5. the railway freight-car side wall group of circular arc wrapper sheet side wall according to claim 4 is to using frock, it is characterized in that: below steel frame, be provided with separating mechanism, this separating mechanism is the power reservoir of separately establishing, and cylinder body end is fixed on ground, and piston rod front end withstands on limit, framed side wallboard lower end.
CN201320872686.4U 2013-12-28 2013-12-28 Tool for wagon side wall assembly of arc wrapping plate side wall Withdrawn - After Issue CN203791875U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320872686.4U CN203791875U (en) 2013-12-28 2013-12-28 Tool for wagon side wall assembly of arc wrapping plate side wall

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320872686.4U CN203791875U (en) 2013-12-28 2013-12-28 Tool for wagon side wall assembly of arc wrapping plate side wall

Publications (1)

Publication Number Publication Date
CN203791875U true CN203791875U (en) 2014-08-27

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320872686.4U Withdrawn - After Issue CN203791875U (en) 2013-12-28 2013-12-28 Tool for wagon side wall assembly of arc wrapping plate side wall

Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103737232A (en) * 2013-12-28 2014-04-23 大连齐车轨道交通装备有限责任公司 Tooling used for assembly of wagon side wall of arc-shaped wrapper sheet side wall
CN105904108A (en) * 2016-06-08 2016-08-31 沈阳飞机工业(集团)有限公司 Large thin plate laser cutting clamp and machining method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103737232A (en) * 2013-12-28 2014-04-23 大连齐车轨道交通装备有限责任公司 Tooling used for assembly of wagon side wall of arc-shaped wrapper sheet side wall
CN103737232B (en) * 2013-12-28 2015-09-09 大连齐车轨道交通装备有限责任公司 A kind of railway freight-car side wall group of circular arc wrapper sheet side wall is to by frock
CN105904108A (en) * 2016-06-08 2016-08-31 沈阳飞机工业(集团)有限公司 Large thin plate laser cutting clamp and machining method thereof
CN105904108B (en) * 2016-06-08 2018-03-20 沈阳飞机工业(集团)有限公司 A kind of large-scale sheet laser cutting clamper and its processing method

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20140827

Effective date of abandoning: 20150909

RGAV Abandon patent right to avoid regrant