CN203767189U - Wire shaping and packaging system - Google Patents
Wire shaping and packaging system Download PDFInfo
- Publication number
- CN203767189U CN203767189U CN201420159789.0U CN201420159789U CN203767189U CN 203767189 U CN203767189 U CN 203767189U CN 201420159789 U CN201420159789 U CN 201420159789U CN 203767189 U CN203767189 U CN 203767189U
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- shaping
- round
- control system
- plc control
- ball
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- 238000007493 shaping process Methods 0.000 title claims abstract description 56
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 16
- 238000012856 packing Methods 0.000 claims description 17
- 230000008093 supporting effect Effects 0.000 claims description 17
- 230000001939 inductive effect Effects 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 6
- 230000008054 signal transmission Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000003638 chemical reducing agent Substances 0.000 claims description 2
- 230000006698 induction Effects 0.000 claims description 2
- 230000001737 promoting effect Effects 0.000 claims description 2
- 238000011161 development Methods 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 239000007787 solid Substances 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 abstract 7
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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- Basic Packing Technique (AREA)
Abstract
The utility model belongs to wire processing machinery, and particularly relates to a wire shaping and packaging system. The wire shaping and packaging system comprises a base and a PLC (programmable logic controller) control system and is characterized in that a shaping lifting device is arranged on the base, and two ends above the shaping lifting device are respectively provided with a wire rolling packaging device; each wire rolling packaging device comprises a pressing device and a tying device; the shaping lifting device and the rolling and packaging devices are coordinately controlled through the PLC control system. By the arrangement, shaping and structuring of the wire rolling in appearance is realized, the rolling can be more solid and round; compared with conventional rolling, the wire shaping and packaging system has the advantages that the rolling of the same size can bear the wire more orderly, and selling and packaging are facilitated; transportation is facilitated, labor and transportation costs are reduced, production effectiveness is increased, and social economic development is benefited.
Description
Technical field
The utility model belongs to a kind of wire rod processing equipment, relates in particular to the round as a ball shaping compress of a kind of wire rod.
Background technology
Wire rod is in the time carrying out bundling, and a lot of wire coiling outward appearances exist irregularity phenomenon.After bundling finishes, outward appearance cannot change again, according in actual use procedure, needs a kind of device that wire rod outward appearance is carried out to actv. shaping, and then carries out bundling.Current domestic wire rod pack action before all do not carry out shaping action, along with domestic industry is to wire rod operating needs, wire rod from 1.5 tons heavily coil experienced 2 tons coil, 2.5 tons coil, process that 3 tons are coiled, coil also and expanded by diameter 5-25mm equal-specification, in the time that coil diameters constantly diminishes, the closeness of coiling is also continuing to increase; Also there is uneven phenomenon in the outward appearance of coiling before packing station, a kind of equipment carries out carrying out regular to the outward appearance of coiling before bundling according to actual needs, realizing appearance looks elegant after bundling, circle is real, shaping lifting mechanism is developed according to such present situation.
Summary of the invention
The defect that the utility model exists for above-mentioned prior art proposes a kind of scheme of loose wire coiling being carried out to shaping, bundling, object be in order to realize appearance looks elegant after bundling, circle is real, is beneficial to packing and selling.
Technology contents of the present utility model is: a kind of wire rod shaping packaging system, comprise base and PLC control system, and it is characterized in that, on described base, a shaping jacking system is set, two ends, described shaping jacking system top arrange the round as a ball packing apparatus of a wire rod; Described round as a ball packing apparatus comprises pinch device and binding apparatus; Described shaping jacking system and round as a ball packing apparatus are all coordinated to control by PLC control system;
Described shaping jacking system comprises two rocking bars, between two rocking bars, pull bar is set, pull bar and described rocking bar active link; Described rocking bar and one is arranged between the supporting seat on base a fixed pivot is set, and rocking bar can rotate around fulcrum; A rocker bottom is flexibly connected a cylinder pressure therein; Cylinder pressure is tilted to promotion rocking bar, and described rocking bar end face rises simultaneously; Rocking bar top is flexibly connected with a horizontal supporting plate;
On described horizontal supporting plate, have two parallel pivot shafts, wire rod is round as a ball to be dropped on pivot shaft, and motor via reducer drives pivot shaft to rotate;
Described pinch device comprises slide rail that inductive switch, symmetrically arranged keep plate, keep plate are divided into and corresponding slide track seat, for promoting the actuating unit of keep plate; Described PLC control system gathers induction information by inductive switch, and the instruction that transmission is opened or closed to actuating unit.
In described pivot shaft one or one end of two are connected with reductor; Described pivot shaft hand of rotation remains consistent.
Two symmetrically arranged keep plates of described pinch device lay respectively at the both sides of shaping jacking system, can move in opposite directions shaping jacking system top midway location.
Described binding apparatus comprises toggle motor.
First described PLC control system is controlled shaping jacking system and is opened or close, and makes to put thereon round as a ball and rises or drop to the default height of PLC control system with shaping jacking system; The startup of the motor that secondly control of PLC control system is connected with pivot shaft and closing, carries out shaping to round as a ball; After shaping action stops, PLC control system control pinch device compresses, and after compressing, touches bundling inductive switch, and signal transmission is to PLC control system, and PLC control system is opened or closed and turn round a mouthful motor, carries out the action to round as a ball bundling.
The beneficial effects of the utility model are: the utility model has not only been realized the outward appearance shaping round as a ball to wire rod, regular, also make round as a ball more solid, round real, compared to traditional round as a ball, onesize is round as a ball, and the wire rod of carrying is more more neat, convenient sale and packaging; Be convenient to transport, reduced cost of labor, traffic cost, and increased productivity effect, be beneficial to socioeconomic development.
Brief description of the drawings
Figure 1 shows that structural representation of the present utility model
Figure 2 shows that the structural representation of shaping jacking system 2 of the present utility model
Figure 3 shows that the lateral plan of shaping jacking system 2 of the present utility model
Figure 4 shows that the lateral plan of supporting seat 212 of the present utility model
Figure 5 shows that the birds-eye view of round as a ball packing apparatus 3 of the present utility model
Figure 6 shows that lateral plan of the present utility model.
Detailed description of the invention
As shown in Figure 1, the utility model comprises four parts, is respectively base 1, shaping jacking system 2, round as a ball packing apparatus 3 and round as a ball 4; Shaping jacking system 2 and round as a ball packing apparatus 3 are set on base 1, and wherein round as a ball packing apparatus 3 is arranged on the two ends of shaping jacking system 2, and round as a ball 4 fall to being located on shaping jacking system 2, in the midway location of round as a ball packing apparatus 3;
PLC control system control shaping jacking system 2, round as a ball packing apparatus 3; When round as a ball 4 fall to being located on shaping jacking system 2 after, inductive switch is opened, signal transmission is to PLC control system, PLC control system is sent and is started the instruction that shaping jacking system 2 rises, and round as a ballly rises with shaping jacking system 2, reaches after PLC control system preset height, inductive switch on round as a ball packing apparatus 3 is opened, signal transmission is to PLC control system, and PLC control system is sent and stopped the instruction that shaping jacking system 2 rises, and sends the signal that round as a ball packing apparatus 3 is worked.
As shown in Figure 2, for the structural representation of shaping jacking system 2 of the present utility model, comprise supporting seat 211, supporting seat 212, be movably connected in rocking bar 221 and rocking bar 222 on supporting seat, rocking bar 221 and rocking bar 222 are respectively and a rotatable fixed pivot is set between supporting seat 211 and supporting seat 212; Rocking bar 222 bottoms are connected with a cylinder pressure 25, the other end of cylinder pressure 25 is flexibly connected with fixed bearing 251, cylinder pressure 25 upwards promotes rocking bar 222 bottoms and upwards does arcuate movement, and the top of rocking bar 222 is connected with a horizontal supporting plate 23, and along with the rising of rocking bar 222, level rises horizontal supporting plate 23; Rocking bar 222 drives rocking bar 221 to do same motion by pull bar, and horizontal like this supporting plate 23 just can steady level rise.
Pivot shaft 241 and pivot shaft 242 are set in the upper plane of horizontal supporting plate 23, two parallel placements of pivot shaft, just can support round as a ball 4, wherein pivot shaft 241 is connected with power system 26, in power system 26, adopts variable-frequency motor, drives pivot shaft 241 to rotate, under the effect of friction force, round as a ball 4 rotate with pivot shaft 241, the passive rotation of pivot shaft 242, reaches round as a ball 4 and is more revolved the more object of consolidation, makes that loose wire rod round as a ballly toughens up, circle is real.
Be illustrated in figure 3 the lateral plan of shaping jacking system 2 of the present utility model.
Be illustrated in figure 4 the lateral plan of supporting seat 212 of the present utility model, can find out that cylinder pressure 25 is connected with rocking bar 222 by minor axis 214, both can rotate around minor axis 214; Rocking bar 222 is connected with pull bar 20 by minor axis 213.
Be illustrated in figure 5 the birds-eye view of round as a ball packing apparatus 3 of the present utility model, comprise keep plate 311 and keep plate 312, actuating unit 321 and actuating unit 322; Keep plate 311 is connected with actuating unit 321 and is positioned at shaping jacking system 2 one sides, and keep plate 312 is connected with actuating unit 322, is positioned at the opposite side of shaping jacking system 2; As shown in Figure 6, known keep plate 311 belows arrange slide rail 33, and what coordinate with slide rail 33 is slide track seat 34, and slide rail 33 can be in the interior slip of slide track seat 34.
Keep plate 311 and keep plate 312 relative motions, longitudinally compress round as a ball 4, then turns round mouthful motor and carry out bundling.
The above is only preferred implementation of the present utility model; it should be pointed out that for those skilled in the art, do not departing under the prerequisite of the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (5)
1. a wire rod shaping packaging system, comprises base and PLC control system, it is characterized in that, on described base, a shaping jacking system is set, and two ends, described shaping jacking system top arrange the round as a ball packing apparatus of a wire rod; Described round as a ball packing apparatus comprises pinch device and binding apparatus; Described shaping jacking system and round as a ball packing apparatus are all coordinated to control by PLC control system;
Described shaping jacking system comprises two rocking bars, between two rocking bars, pull bar is set, pull bar and described rocking bar active link; Described rocking bar and one is arranged between the supporting seat on base a fixed pivot is set, and rocking bar can rotate around fulcrum; A rocker bottom is flexibly connected a cylinder pressure therein; Cylinder pressure is tilted to promotion rocking bar, and described rocking bar end face rises simultaneously; Rocking bar top is flexibly connected with a horizontal supporting plate; Be to have two parallel pivot shafts on horizontal supporting plate, wire rod is round as a ball to be dropped on pivot shaft, and motor via reducer drives pivot shaft to rotate;
Described pinch device comprises slide rail that inductive switch, symmetrically arranged keep plate, keep plate are divided into and corresponding slide track seat, for promoting the actuating unit of keep plate; Described PLC control system gathers induction information by inductive switch, and the instruction that transmission is opened or closed to actuating unit.
2. a kind of wire rod shaping packaging system according to claim 1, is characterized in that in described pivot shaft one or one end of two are connected with reductor; Described pivot shaft hand of rotation remains consistent.
3. a kind of wire rod shaping packaging system according to claim 1, is characterized in that two symmetrically arranged keep plates of described pinch device lay respectively at the both sides of shaping jacking system, can move in opposite directions shaping jacking system top midway location.
4. a kind of wire rod shaping packaging system according to claim 1, is characterized in that described binding apparatus comprises toggle motor.
5. a kind of wire rod shaping packaging system according to claim 1, it is characterized in that first described PLC control system control shaping jacking system and open or close, make to put thereon round as a ball and rise or drop to the default height of PLC control system with shaping jacking system; The startup of the motor that secondly control of PLC control system is connected with pivot shaft and closing, carries out shaping to round as a ball; After shaping action stops, PLC control system control pinch device compresses, and after compressing, touches bundling inductive switch, and signal transmission is to PLC control system, and PLC control system is opened or closed and turn round a mouthful motor, carries out the action to round as a ball bundling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420159789.0U CN203767189U (en) | 2014-04-03 | 2014-04-03 | Wire shaping and packaging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420159789.0U CN203767189U (en) | 2014-04-03 | 2014-04-03 | Wire shaping and packaging system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203767189U true CN203767189U (en) | 2014-08-13 |
Family
ID=51284410
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420159789.0U Expired - Lifetime CN203767189U (en) | 2014-04-03 | 2014-04-03 | Wire shaping and packaging system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203767189U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108423228A (en) * | 2018-05-16 | 2018-08-21 | 嘉兴鼎祥汽车零部件有限公司 | A kind of binding apparatus after wire rod rolled product wire drawing |
| CN109335165A (en) * | 2018-11-19 | 2019-02-15 | 云南玉溪仙福钢铁（集团）有限公司 | Reinforcing bar coils trimmer |
| CN110422371A (en) * | 2019-08-29 | 2019-11-08 | 安徽燊泰智能设备有限公司 | The complement method of horizontal wire rod baler |
| CN111634508A (en) * | 2020-06-02 | 2020-09-08 | 安徽燊泰智能设备有限公司 | Speed-up mechanism of horizontal type coil bundling machine |
-
2014
- 2014-04-03 CN CN201420159789.0U patent/CN203767189U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108423228A (en) * | 2018-05-16 | 2018-08-21 | 嘉兴鼎祥汽车零部件有限公司 | A kind of binding apparatus after wire rod rolled product wire drawing |
| CN109335165A (en) * | 2018-11-19 | 2019-02-15 | 云南玉溪仙福钢铁（集团）有限公司 | Reinforcing bar coils trimmer |
| CN110422371A (en) * | 2019-08-29 | 2019-11-08 | 安徽燊泰智能设备有限公司 | The complement method of horizontal wire rod baler |
| CN111634508A (en) * | 2020-06-02 | 2020-09-08 | 安徽燊泰智能设备有限公司 | Speed-up mechanism of horizontal type coil bundling machine |
| WO2021244230A1 (en) * | 2020-06-02 | 2021-12-09 | 安徽燊泰智能设备有限公司 | Acceleration mechanism of horizontal coil strapping machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140813 |