CN203762178U - Double-helix internal circulation type emulsification heater for making remade cheese and imitative cheese - Google Patents

Double-helix internal circulation type emulsification heater for making remade cheese and imitative cheese Download PDF

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Publication number
CN203762178U
CN203762178U CN201420158930.5U CN201420158930U CN203762178U CN 203762178 U CN203762178 U CN 203762178U CN 201420158930 U CN201420158930 U CN 201420158930U CN 203762178 U CN203762178 U CN 203762178U
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CN
China
Prior art keywords
emulsification
cheese
heating tank
heater
double helix
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Expired - Fee Related
Application number
CN201420158930.5U
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Chinese (zh)
Inventor
赵征
韩亚鹏
朱雪珍
蔡浩楠
王悦
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Tianjin University of Science and Technology
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Tianjin University of Science and Technology
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Priority to CN201420158930.5U priority Critical patent/CN203762178U/en
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Publication of CN203762178U publication Critical patent/CN203762178U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a double-helix internal circulation type emulsification heater for making remade cheese and imitative cheese. The heater comprises a frame, an emulsification heating tank, a double-helix propeller, a control cabinet and a frequency-adjusting motor, wherein the emulsification heating tank is mounted at the upper right end of the frame; the frequency-adjusting motor and the control cabinet are sequentially mounted on the left frame on which the emulsification heating tank is mounted; corresponding control circuit and control equipment are mounted inside the control cabinet; the outer side of the emulsification heating tank is coated with a heating jacket; the double-helix propeller is mounted on the left sidewall inside the emulsification heating tank. The heater can be used for controlling the heating temperature and the emulsification extension degree during making of the two types of cheese, and batches of processed materials are less than 5kg, so the problems caused in processing of blocky remade cheese and blocky imitative cheese by use of small quantity of materials are solved, the heater is especially applicable to small-scale laboratorial processing, and if the design parameters are changed, the batch processing capacity can be increased as well and the heater can become a machine for industrial production.

Description

Circulating emulsion heater in a kind of double helix of making reproduced cheese and imitated cheese
Technical field
The utility model belongs to food machinery field, especially make the interior circulating emulsion heater of double helix of reproduced cheese and imitated cheese, this equipment is applicable to making Piza cheese processed, imitated Piza cheese, imitated fibril (hand tears) cheese and viscoelasticity food again.
Background technology
Processed cheese, claims again process cheese, process cheese or restructuring cheese, be natural cheese taking a kind or two kinds of differing maturities as primary raw material, add after crushed the goods that the thawings such as fat, emulsification salt, stabilizing agent form.In process can according to different taste need to add spice, flavoring, form finally by cooling packing, local flavor is soft, is easy to processing in manufacture, is applicable to different consumers' needs, and has the longer shelf-life.
Imitated cheese uses lactoprotein composition, the process heating and melting such as butter oil or vegetable fat, emulsification salt, stabilizing agent, acidulant, flavouring agent, pigment and emulsification form, the product with the corresponding cheese feature taking lactogenesis as raw material, this product is similar to the technological process of reproduced cheese.Therefore two series products can use the manufacture of emulsification heater.
Reproduced cheese and imitated cheese emulsification firing equipment are divided into two classes, one class is to shear the fusion boiler of heating, patent of invention CN102687756A discloses " a kind of simulation cheese and preparation method thereof ", described equipment belong to this kind equipment, and this kind equipment is suitable for manufacturing sheet and smear type reproduced cheese and imitated cheese.Another kind of is propeller heater, this kind equipment divides again single-screw and double helix, CN200944814Y discloses a kind of heat stretching machine of making pizza cheese "; if horizontal positioned heating tank; heating is used steam instead and sprayed; can be used for the manufacture of block reproduced cheese and block imitated cheese, this kind equipment is conducive to, in the inner aralac structure being arranged in parallel that forms of cheese, adapt to the demand of pizza liftout heating and melting wire drawing.This equipment need to have longer heating material length just can reach predetermined acid extraction, thereby is not suitable for the processing of material in a small amount.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, circulating emulsion heater in a kind of double helix of making cheese is provided, this emulsification heater can heat the material of reproduced cheese and imitated cheese, emulsification, stretching, finally discharge, there is homogeneous heating, the emulsification sufficient advantage that stretches, change after revolution and temperature, can also be used for the processing of viscoelasticity food material.
The technical scheme that the utility model is realized object is as follows:
Circulating emulsion heater in a kind of double helix of making reproduced cheese and imitated cheese, it is characterized in that: comprise frame, emulsification heating tank, double helix propeller, switch board and frequency modulation motor, the upper right-hand member of frame is installed emulsification heating tank, in the frame in the left side of installation emulsification heating tank, frequency modulation motor and switch board are installed successively, corresponding control circuit and control appliance are installed in switch board, emulsification heating tank outside parcel heating jacket, emulsification heating tank inside left side wall is installed double helix propeller, double helix propeller comprises the turning cylinder of two spaced and parallel, two turning cylinder axial side wall are shaped with isometric helix blade, the angle of rake turning cylinder of double helix does opposite direction rotating by frequency modulation motor by gear set drive and rotates, heating jacket inside bottom is installed electric heater,
The upper end open of described emulsification heating tank, opening part is installed upper cover, projection is made in the centre of corresponding two rotating shafts in bottom of emulsification heating tank, left side sidewall mounting temperature sensor in emulsification heating tank, the lower right side of emulsification heating tank is shaped with discharging opening, and flap valve valve is installed in corresponding heating tank outside by discharging opening place.
And described heating jacket top is shaped with liquid-inlet, bottom is shaped with liquid outlet.
And, at described motor and change-speed gearing outside, one protective cover is installed.
And, apply polytetrafluoroethylene (PTFE) at described emulsification heating tank inner surface.
The beneficial effects of the utility model are:
1. this heater can be controlled the heating-up temperature in two kinds of cheese-makings and emulsification level of stretch, processing materials is less than 5 kilograms in batches, solve the problem of the block reproduced cheese of a small amount of materiel machining and block imitated cheese, be particularly suitable for laboratory small lot processing, if change design parameter, can also increase batch processing capacity, become industrial machine.
2. the trough of this heater and spiral propeller are heated by hot water or the heating oil of trough chuck, there is homogeneous heating, the mixed sufficient advantage of emulsification, can be to heating-up temperature and the mixed emulsification degree of Piza cheese processed and imitated Piza cheese-making are controlled in real time again, and thorough trough and the spiral propeller after surface cleaning, effectively to ensure subsequent applications.The surface that this heater contacts with cheese material is all done and is coated with fluorine processing, avoids adhering to, and adapts to material saliferous, need to prevent the requirement of corrosion.
3. this heater can be measured and control product temperature, control the parameters such as hot water temperature, adjustable screw propeller rotating speed, ensures the feature of end product quality; The RS232 communication interface of control circuit can be transferred to outside computer in real time by the water temperature of the rotating speed of the spiral propeller of measurement, heating jacket or oil temperature and product temperature, in order to record analysis with control parameters, ensures product quality.
4. this heater is installed the double helix propeller of two counter-rotating campaigns in emulsification heating tank, two spirals are without heavy and part, make material in trough, form circulation, effectively promote emulsification, because helical blade does not exist shearing force, so easily form long, parallel fiber, form the cheese that is applicable to doing liftout on pizza.
Brief description of the drawings
Fig. 1 is front view (broken section) of the present utility model:
Fig. 2 is the left view (broken section) of Fig. 1;
Fig. 3 is the top view of emulsification heating tank part in Fig. 1.
Detailed description of the invention
Below in conjunction with accompanying drawing and by specific embodiment, the utility model is described in further detail, and following examples are descriptive, are not determinate, can not limit protection domain of the present utility model with this.
Circulating emulsion heater in a kind of double helix of making reproduced cheese and imitated cheese, comprise frame 13, emulsification heating tank 7, double helix propeller, switch board 1 and frequency modulation motor 3, the upper right-hand member of frame is installed emulsification heating tank, in the frame in the left side of installation emulsification heating tank, frequency modulation motor and switch board are installed successively, corresponding control circuit and control appliance are installed in switch board, emulsification heating tank outside parcel heating jacket 9, emulsification heating tank inside left side wall is installed double helix propeller, double helix propeller comprises the turning cylinder 8 of two spaced and parallel, two turning cylinder axial side wall are shaped with isometric helix blade 16, the angle of rake turning cylinder of double helix is driven and is done opposite direction rotating rotation by gear train 4 by frequency modulation motor.
The upper end open of described emulsification heating tank, opening part is installed upper cover 6, projection is made in the centre of corresponding two rotating shafts in bottom of emulsification heating tank, left side sidewall mounting temperature sensor 14 in emulsification heating tank, the lower right side of emulsification heating tank is shaped with discharging opening 11, and flap valve valve 10 is installed in corresponding heating tank outside by discharging opening place.Cell body is divided into two parts by emulsification heating tank bottom protrusion, and helical blade opposite direction rotating can make the liquid in emulsification heating tank flow counterclockwise in two parts cell body, makes the inner long fibre that easily forms of cheese, and its fibre length approximately reaches 8cm.
Described heating jacket top is shaped with liquid-inlet 5, and bottom is shaped with liquid outlet 12, and heating jacket inside bottom is installed electric heater 15.
In order to increase the protection to motor and change-speed gearing, at motor and change-speed gearing outside, one protective cover 2 can be installed.The spiral propeller of the machine all applies polytetrafluoroethylene (PTFE) with the trough surface contacting with cheese material, avoids material adhesion and salt at high temperature for stainless corrosion.
Control connection of the present utility model is:
Control circuit is installed in switch board to be connected with the HTS of heating jacket respectively, measure the temperature of controlling hot water (oil) in heating jacket, use switch board front console knob to set rotating speed and heating water (oil) cover hot water (oil) temperature of frequency modulation motor, realize the automatic control to heating emulsification process.The RS232 communication interface that control circuit is provided with can be transferred to outside computer in real time by measurement data, for record, the analysis and control of sample manufacture process parameters.
Method of operating of the present utility model is as follows:
First injection heating water or heating oil in heating jacket, set the heating-up temperature of chuck, treat that emulsification heating tank and double helix propeller reach design temperature, set angle of rake rotating speed, the upper cover of material self-emulsifying heating tank adds, double helix propeller promotes material and moves in groove, form circulation, and heated, mixing and emulsification, reach after product requirement, open flap valve valve, emit product.
Cleaning treatment process after EO is: close flap valve valve, clear water rinses emptying, adds the sodium hydroxide solution of 2wt% to soak 4 hours, rotates double helix propeller and cleans, and discharges onium hydroxide solution, rinses with clear water.
Regulate temperature and rotating speed, can manufacture different classes of product.

Claims (4)

1. make the interior circulating emulsion heater of double helix of reproduced cheese and imitated cheese for one kind, it is characterized in that: comprise frame, emulsification heating tank, double helix propeller, switch board and frequency modulation motor, the upper right-hand member of frame is installed emulsification heating tank, in the frame in the left side of installation emulsification heating tank, frequency modulation motor and switch board are installed successively, corresponding control circuit and control appliance are installed in switch board, emulsification heating tank outside parcel heating jacket, emulsification heating tank inside left side wall is installed double helix propeller, double helix propeller comprises the turning cylinder of two spaced and parallel, two turning cylinder axial side wall are shaped with isometric helix blade, the angle of rake turning cylinder of double helix does opposite direction rotating by frequency modulation motor by gear set drive and rotates, heating jacket inside bottom is installed electric heater,
The upper end open of described emulsification heating tank, opening part is installed upper cover, projection is made in the centre of corresponding two rotating shafts in bottom of emulsification heating tank, left side sidewall mounting temperature sensor in emulsification heating tank, the lower right side of emulsification heating tank is shaped with discharging opening, and flap valve valve is installed in corresponding heating tank outside by discharging opening place.
2. circulating emulsion heater in the double helix of making reproduced cheese according to claim 1 and imitated cheese, is characterized in that: described heating jacket top is shaped with liquid-inlet, and bottom is shaped with liquid outlet.
3. circulating emulsion heater in the double helix of making reproduced cheese according to claim 1 and imitated cheese, is characterized in that: at described motor and change-speed gearing outside, one protective cover is installed.
4. circulating emulsion heater in the double helix of making reproduced cheese according to claim 1 and imitated cheese, is characterized in that: apply polytetrafluoroethylene (PTFE) at described emulsification heating tank inner surface.
CN201420158930.5U 2014-04-03 2014-04-03 Double-helix internal circulation type emulsification heater for making remade cheese and imitative cheese Expired - Fee Related CN203762178U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420158930.5U CN203762178U (en) 2014-04-03 2014-04-03 Double-helix internal circulation type emulsification heater for making remade cheese and imitative cheese

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420158930.5U CN203762178U (en) 2014-04-03 2014-04-03 Double-helix internal circulation type emulsification heater for making remade cheese and imitative cheese

Publications (1)

Publication Number Publication Date
CN203762178U true CN203762178U (en) 2014-08-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109122886A (en) * 2018-10-30 2019-01-04 妙可蓝多(天津)食品科技有限公司 A kind of reproduced cheese emulsification forming integrated machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109122886A (en) * 2018-10-30 2019-01-04 妙可蓝多(天津)食品科技有限公司 A kind of reproduced cheese emulsification forming integrated machine
CN109122886B (en) * 2018-10-30 2024-02-27 妙可蓝多(天津)食品科技有限公司 Emulsion forming all-in-one machine for processed cheese

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140813

Termination date: 20180403

CF01 Termination of patent right due to non-payment of annual fee