CN203758924U - Quality detection system for holographic laser stripe packaging material presswork - Google Patents
Quality detection system for holographic laser stripe packaging material presswork Download PDFInfo
- Publication number
- CN203758924U CN203758924U CN201420113621.6U CN201420113621U CN203758924U CN 203758924 U CN203758924 U CN 203758924U CN 201420113621 U CN201420113621 U CN 201420113621U CN 203758924 U CN203758924 U CN 203758924U
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- scanning head
- radium
- shine
- ccd scanning
- shading
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- Inking, Control Or Cleaning Of Printing Machines (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model discloses a quality detection system for holographic laser stripe packaging material presswork, which is used for carrying out apparent quality testing on laser stripe presswork at an unfixed position. A light-emitting diode (LED) light source and a charge coupled device (CCD) scanning head are asymmetrically arranged at the outer side of a transfer roller of bearing holographic laser stripe paper; a laser light-preventing drive mechanism at least can carry out linear movement and autorotation around the center axis in the plane which passes through a detection point and is vertical to the axis of a transfer roller, and used for adjusting the CCD scanning head, so that the CCD scanning head can collect a clear presswork pattern through a reflected light of the LED light source and can avoid the reflected light of the laser stripe. A simple and efficient detection method is provided aiming at the product of the laser stripe with the unfixed position appearing in the presswork. The printing quality detection can be achieved by low-cost transformation of the traditional quality detection system on the fabrication production line of the presswork.
Description
Technical field
The utility model relates to high quality printing system, is the radium-shine wrappage press quality of a kind of holographic shading amount detection systems specifically.
Background technology
In high-grade packages printing; for the apparent color effect of dazzling of outstanding packaging; conventionally printing adopts radium-shine printable fabric; and be the antifalsification that further improves packaging on this basis; the random asynchronous rule Antiforge that arrange, that have Brand characteristic that plates on radium-shine printable fabric, to improve the protection of enterprise's legitimate interests.But along with the apparent effect of material is complicated, the technology of carrying also needs to improve, and at present for radium-shine class material, owing to being subject to the impact of its surperficial laser effect, image acquisition cannot obtain the more stable data that maybe can represent whole structure, cause quality testing in this respect to never have comparatively effectively detection means and technology of one, especially quality testing is caused to great difficulty as for the printable fabric with poster edge.
Printing operation due to radium-shine shading is not in the end to carry out, prior art cannot be carried out the printed matter printing quality with the radium-shine shading in fixed position not in printing semi-manufacture process, at present final end product quality is due to the not impact of the radium-shine shading of fixed position, cannot automatically complete by equipment, the final quality inspection of a large amount of high quality printing product only has by sampling and has estimated, if radium-shine shading is shielded and will destroy sample pattern in the antithetic quality testing of image, because the unfixing of position appears in radium-shine shading, also cannot get rid of the inconsistent spot in sample pattern by software.
Summary of the invention
Technical problem to be solved in the utility model is at a high speed in enormous quantities in the printed matter production run with the radium-shine shading in fixed position not or to this print product, and the radium-shine wrappage press quality of a kind of holographic shading amount detection systems is provided.
The radium-shine wrappage press quality of described holographic shading amount detection systems, be used for the not apparent mass detection of the radium-shine shading printed matter of fixed position, it is characterized in that: the arranged outside at a transhipment roller of support holographic laser shading printed sheet has LED light source and CCD scanning head, described CCD scanning head is arranged on to be kept away on laser light driving mechanism, the asymmetric both sides that are arranged at check point normal of described LED light source and CCD scanning head, this keep away laser light driving mechanism at least can be in through check point and the plane vertical with transhipment roller axis rectilinear movement and around central shaft autorotation, make CCD scanning head collect the clear pattern of printing and to avoid the reflected light of radium-shine shading by the reflected light of LED light source for adjusting CCD scanning head,
Printing surface one side at the tested paper in described transhipment roller front is equipped with position transducer, and range sensor is equipped with in the rotating shaft of described transhipment roller, for accurately obtaining the position of sample pattern;
Described detection system is provided with controller, drive the drive motor of printed sheet transmission by described controller control rotating speed, for controlling drive motor lower than rated speed half-speed operation in the time CCD scanning head being carried out to pick-up pattern and avoid catoptrical adjustments of radium-shine shading, control drive motor normal operation obtaining after the optimum position of CCD scanning head and/or angle;
The information output of described CCD scanning head is connected respectively to the input end of comparison amplifier after low-pass filter with master sample information, the output terminal of comparison amplifier connects alarm.
As prioritization scheme, described LED light source is arranged on one independently on multidimensional driving mechanism, what described CCD scanning head was installed keep away laser light driving mechanism can be carrying out position and the angular adjustment of 6 degree of freedom, for the pre-adjustment to light source irradiation position and image information collecting position; The mixed lighting light that described LED light source adopts diffused light to be combined with direct light.
As prioritization scheme, described controller is connected with storer, for storing scanning information and the process low-pass filter image information after treatment of described CCD scanning head.
As prioritization scheme, described detection system is provided with display, for display standard sample patterns, sampled scan pattern and low-pass filter pattern after treatment.
As a kind of embodiment, described range sensor is mounted in the scrambler of transhipment roller shaft, and described position transducer is the photoelectric sensor of identification printed sheet photoelectric mark.
The utility model, for provide a kind of simple and effective detection scheme with the finished product of the radium-shine shading that fixed position does not occur in printed matter, can be realized the detection to printing quality to proper mass detection system through transformation cheaply on the making production line of printed matter.
Printing operation due to radium-shine shading is not in the end to carry out, prior art is to cannot automatically completing by equipment with the printed matter printing quality of the radium-shine shading in fixed position not, the final quality inspection of a large amount of high quality printing product only has by sampling and has estimated, if radium-shine shading is shielded and will destroy sample pattern in the antithetic quality testing of image, because the unfixing of position appears in radium-shine shading, also cannot get rid of the inconsistent spot in sample pattern by software.This programme has utilized the difference of the diffusing characteristic diffuser of the direction consistance of radium-shine shading to light reflection and non-radium-shine shading, by CCD scanning head and LED light source with test product aligned in position after asymmetric arranging, and Automatic-searching is avoided radium-shine reflection spot optimum position, after simply being transformed, can realize former pick-up unit the not radium-shine shading interference of fixed position of effective eliminating, the process of simulation eye recognition, and detection effect efficient stable.
The utility model scheme requires low to LED light source, do not limit diffuse reflection light source, on the contrary, because radium-shine shading is to direction consistance direct projection reflection of light, CCD scanning head is being avoided after radium-shine reflected light, the diffusion of remainder to light can be reduced well the pattern effect of printed matter after processing after filtering, and therefore this programme has adopted the light source of direct light and diffused light combination.
Therefore, after the utility model has carried out cheaply improving on former printed matter detection scheme basis, solved well for the test problems of the printed matter printing quality of the radium-shine shading in fixed position not.
Brief description of the drawings
Fig. 1 is the utility model application state schematic diagram,
Fig. 2 is the utility model information-processing circuit schematic diagram.
In figure: 1-laser light driving mechanism, 2-CCD scanning head, 3-LED light source kept away, 4-transhipment roller, 5-tested paper, 6-moving rail, 7-master sample information, 8-low-pass filter, 9-comparison amplifier, 10-alarm, 11-storer, 12-controller, 13-display, 14-range sensor, 15-position transducer, 16-drive motor, 17-check point, 18-multidimensional driving mechanism.
Embodiment
Below in conjunction with drawings and Examples, the utility model is further illustrated: as Fig. 1, shown in 2, the radium-shine wrappage press quality of described holographic shading amount detection systems, be used for the not apparent mass detection of the radium-shine shading printed matter of fixed position, arranged outside at a transhipment roller 4 of support holographic laser shading printed sheet has LED light source 3 and CCD scanning head 2, described CCD scanning head 2 is arranged on to be kept away on laser light driving mechanism 1, the asymmetric both sides that are arranged at check point 17 normals of described LED light source 3 and CCD scanning head 2, this keep away laser light driving mechanism 1 at least can be in through check point 17 and the plane vertical with transhipment roller 4 axis rectilinear movement and around central shaft autorotation, make CCD scanning head collect the clear pattern of printing and to avoid the reflected light of radium-shine shading by the reflected light of LED light source for adjusting CCD scanning head 2.Detect and undertaken by the transhipment roller of support printed matter, sweep in conjunction with CCD line, can effectively prevent the reflection graphic patterns problem on deformation of bringing due to printed matter surface out-of-flatness.For for avoiding with the not reflection of the radium-shine shading in fixed position, the adjustment that CCD scanning head only needs translation and rotates two degree of freedom can be carried out.As prioritization scheme, described LED light source 3 is arranged on one independently on multidimensional driving mechanism 18, what described CCD scanning head 2 was installed keep away laser light driving mechanism 1 can be carrying out position and the angular adjustment of 6 degree of freedom, for the pre-adjustment to light source irradiation position and image information collecting position.
Printing surface one side at the described transhipment roller 4 tested paper 5 in front is equipped with position transducer 15, and range sensor 14 is equipped with in the rotating shaft of described transhipment roller 4, for accurately obtaining the position of sample pattern; As a kind of embodiment, described range sensor 14 is mounted in the scrambler of transhipment cylinder 4 rotating shafts, and described position transducer 15 is photoelectric sensors of identification printed sheet photoelectric mark.Position transducer 15 and range sensor 14 can, exactly by pattern to be detected location, determine the sample range of CCD scanning in conjunction with the positioning mark on printed matter.
Described detection system is provided with controller 12, drive the drive motor 16 of printed sheet transmission by described controller control rotating speed, for controlling drive motor 16 lower than rated speed half-speed operation in the time that CCD scanning head 2 is carried out pick-up pattern and avoids catoptrical adjustments of radium-shine shading, after the optimum position of acquisition CCD scanning head 2 and/or angle, control drive motor 16 and run well.
The information output of described CCD scanning head 2 is connected respectively to the input end of comparison amplifier 9 after low-pass filter 8 with master sample information 7, the output terminal of comparison amplifier 9 connects alarm 10.
Described controller 12 is connected with storer 11, for storing scanning information and process low-pass filter 8 image information after treatment of described CCD scanning head 2.Described detection system is provided with display 13, for display standard sample patterns, sampled scan pattern and low-pass filter 8 pattern after treatment.
In the time of the printing of carrying out each batch, complete with the not quality testing of printing printed sheet of the radium-shine shading in fixed position according to following step:
One, the pattern direction to be measured of transhipment roller 4 is lighted to LED light source 3, to transmit tested printed matter lower than the low speed of normal speed half;
Two, adjust position and the angle of CCD scanning head 2 and LED light source 3, until the pattern that CCD scanning head 2 gathers conforms to position with the size of standard model pattern; The initial sum of being determined a width pick-up pattern by the feedback signal of position transducer 15 and range sensor 14 stops the moment, gathers test product pattern.
Three, drive and keep away laser light driving mechanism 1, make CCD scanning head 2 in through check point 17 and the plane vertical with transhipment roller 4 axis, do that translation is moved and around the autorotation of central shaft, radium-shine catoptrical effect in contrast pick-up pattern, getting radium-shine reflected light affects minimum pattern corresponding CCD scanning head 2 positions and angle;
Four, start rated speed and transmit tested printed sheet;
Five, to gathered pattern-information filtering processing, by pattern after treatment filtering and the comparison of master sample information, gained deviation is greater than threshold value and starts alert program, otherwise continues to detect next printed sheet.Send display to show in master sample pattern and collection filtering pattern after treatment, be convenient to hand inspection.Pattern after storage of collected and filtering pattern after treatment, puts on record as inspection.The deviate of preservation statistical filtering pattern-information after treatment and master sample information.
From above-mentioned detection scheme, the utility model is being adjusted LED light source and CCD scanning head position, and can accurately determine after the sampling of pattern, also to avoid the catoptrical adjustment of laser light, to realize the utility model for the object with the printed matter printing quality of the radium-shine shading in fixed position does not detect.
Claims (5)
1. the radium-shine wrappage press quality of a holographic shading amount detection systems, be used for the not apparent mass detection of the radium-shine shading printed matter of fixed position, it is characterized in that: the arranged outside at the transhipment roller (4) of support holographic laser shading printed sheet has LED light source (3) and CCD scanning head (2), described CCD scanning head (2) is arranged on to be kept away on laser light driving mechanism (1), the asymmetric both sides that are arranged at check point (17) normal of described LED light source (3) and CCD scanning head (2), this keeps away that laser light driving mechanism (1) at least can move linearly in through check point (17) and the plane vertical with transhipment roller (4) axis and around central shaft autorotation, being used for adjusting CCD scanning head (2) makes CCD scanning head be collected the clear pattern of printing and to be avoided the reflected light of radium-shine shading by the reflected light of LED light source,
Printing surface one side at the tested paper in described transhipment roller (4) front (5) is equipped with position transducer (15), and range sensor (14) is equipped with in the rotating shaft of described transhipment roller (4), for accurately obtaining the position of sample pattern;
Described detection system is provided with controller (12), drive the drive motor (16) of printed sheet transmission by described controller control rotating speed, for controlling drive motor (16) lower than rated speed half-speed operation in the time that CCD scanning head (2) is carried out pick-up pattern and avoids catoptrical adjustments of radium-shine shading, control drive motor (16) normal operation obtaining after the optimum position of CCD scanning head (2) and/or angle;
The information output of described CCD scanning head (2) is connected respectively to the input end of comparison amplifier (9) after low-pass filter (8) with master sample information (7), the output terminal of comparison amplifier (9) connects alarm (10).
2. the radium-shine wrappage press quality of holographic shading according to claim 1 amount detection systems, it is characterized in that: described LED light source (3) is arranged on one independently on multidimensional driving mechanism (18), what described CCD scanning head (2) was installed keep away laser light driving mechanism (1) can be carrying out position and the angular adjustment of 6 degree of freedom, for the pre-adjustment to light source irradiation position and image information collecting position; The mixed lighting light that described LED light source adopts diffused light to be combined with direct light.
3. the radium-shine wrappage press quality of holographic shading according to claim 1 amount detection systems, it is characterized in that: described controller (12) is connected with storer (11), for storing scanning information and process low-pass filter (8) image information after treatment of described CCD scanning head (2).
4. the radium-shine wrappage press quality of holographic shading according to claim 1 amount detection systems, it is characterized in that: described detection system is provided with display (13), for display standard sample patterns, sampled scan pattern and low-pass filter (8) pattern after treatment.
5. the radium-shine wrappage press quality of holographic shading according to claim 1 amount detection systems, it is characterized in that: described range sensor (14) is mounted in the scrambler of transhipment cylinder (4) rotating shaft, described position transducer (15) is the photoelectric sensor of identification printed sheet photoelectric mark.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420113621.6U CN203758924U (en) | 2014-03-13 | 2014-03-13 | Quality detection system for holographic laser stripe packaging material presswork |
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CN201420113621.6U CN203758924U (en) | 2014-03-13 | 2014-03-13 | Quality detection system for holographic laser stripe packaging material presswork |
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CN201420113621.6U Expired - Fee Related CN203758924U (en) | 2014-03-13 | 2014-03-13 | Quality detection system for holographic laser stripe packaging material presswork |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103822926A (en) * | 2014-03-13 | 2014-05-28 | 武汉虹之彩包装印刷有限公司 | System and method for detecting quality of holographic shading laser packing material printed matter |
CN109244196A (en) * | 2018-08-29 | 2019-01-18 | 华中科技大学 | A kind of micro element laser lift-off flood tide transfer device and method based on winding process |
-
2014
- 2014-03-13 CN CN201420113621.6U patent/CN203758924U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103822926A (en) * | 2014-03-13 | 2014-05-28 | 武汉虹之彩包装印刷有限公司 | System and method for detecting quality of holographic shading laser packing material printed matter |
CN109244196A (en) * | 2018-08-29 | 2019-01-18 | 华中科技大学 | A kind of micro element laser lift-off flood tide transfer device and method based on winding process |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140806 Termination date: 20210313 |