CN203754855U - Industrial mulberry bark degumming device - Google Patents
Industrial mulberry bark degumming device Download PDFInfo
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- CN203754855U CN203754855U CN201420000541.XU CN201420000541U CN203754855U CN 203754855 U CN203754855 U CN 203754855U CN 201420000541 U CN201420000541 U CN 201420000541U CN 203754855 U CN203754855 U CN 203754855U
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- soda boiling
- alkali
- input duct
- drainage pipe
- overflow
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Abstract
The utility model discloses an industrial mulberry bark degumming device which is controlled by an industrial program controller and comprises two parts, namely a pretreatment part and an alkali boiling part. The pretreatment part comprises an acid modulation groove, two pickling washing grooves and an overflow groove; the alkali boiling part comprises an alkali preparation groove and two alkali boiling grooves. The integral system also comprises an overflow circulating system, a liquid discharge system and a pectin recovery groove including an acid treatment recovery groove and an alkali treatment recovery groove.
Description
Technical field
The present invention relates to a kind of Mulberry degumming device, particularly a kind of mulberry skin industrialization degumming device by chemical bases degumming process.
Background technology
Along with the raising of people's living standard, natural fibre products gains great popularity, and mulberry fibre is natural plant fibre as " Green Textiles " and " ecological textile ", and it had both had the intensity of chemical fibre, has again many advantages of cotton, fiber crops, silk fiber.Mulberry fibre is because its performance is similar to flax fibre and contains the trace element useful to human body, can not only meet people to the liking of natural fabric articles for use, certain health care can be provided again, and therefore its industrialization prospect and market prospects are all boundless.But need be through mulberry skin is carried out to degumming tech processing to the preparation of mulberry fibre, the Degumming method of mulberry skin mainly contains chemical bases degumming method, bacterial degumming method and biological enzyme degumming method.Chemical bases degumming method is current conventional Degumming method, but also do not design the degumming device that meets modernization industry need of production now based on this Degumming method, Mulberry degumming device as a kind of in prior art, application number is 201120140349.7, this device is also to use chemical bases to carry out degumming tech processing to mulberry skin, but because this equipment lacks preprocessing part, can not remove the rascal layer on mulberry skin, and every layer of lay need be manually carried out in feeding part design, this operating process length that not only expends time in, production efficiency is low, and be more unfavorable for industrialization produce, above shortcomings just rests on Theoretical Design this equipment at present.So design the Mulberry degumming device that meets modernization industry need of production, imperative.
Summary of the invention
The object of the invention is to make the mulberry skin chemical Degumming method can industrialization and scale, solve the Mulberry degumming device that does not occur meeting modern production in existing industry, the invention provides a kind of industrial degumming device that adapts to chemical method and carry out degumming mulberry bark.
The technical solution adopted for the present invention to solve the technical problems is: this Mulberry degumming device is by the control of industrial procedure controller: form in two sub-sections preprocessing part and soda boiling part.Preprocessing part is made up of sour preparation vessel, two pickling rinsing bowls and overflow launder; Soda boiling part is made up of alkali configured slot, two ultrasonic wave soda boiling grooves, and whole system also has overflow circulating system, drainage system, pectin accumulator tank (acid solution, recycle of alkali liquor groove).
This Mulberry degumming device preprocessing part and soda boiling part are mainly the processes of acidleach washing, soda boiling washing, in washing, acid cleaning process, adopt overflow circulating system, improve clean efficiency and saved resource, this device is also provided with pectin accumulator tank recycle process fluids, then treatment fluid is carried out to pectin recovery, reach the object of making the best use of everything.The industrial applications of this Mulberry degumming device, meets that modernization textile industry cleans, the production theory of low-carbon environment-friendly, makes mulberry skin be able to refuse reclamation, has filled up the blank of mulberry skin chemical degumming device in industrial production application.
As a kind of preferred version, a kind of sour preparation vessel top of mulberry skin industry degumming device preprocessing part is provided with charge door, and lower end is conical bottom, is provided with liquid outlet, and liquid outlet place is provided with input duct and Drainage pipe;
As a kind of preferred version, a kind of mulberry skin industry degumming device preprocessing part input duct is provided with acid-proof pump and valve, and Drainage pipe is provided with valve;
As a kind of preferred version, a kind of pickling rinsing bowl of mulberry skin industry degumming device preprocessing part has two, and according to one of need of production, as washing step, another is for pickling process, and two can be used alternatingly mutually;
As a kind of preferred version, a kind of pickling rinsing bowl inside of mulberry skin industry degumming device preprocessing part is provided with jet chimney, cleans basket, water outlet, with temperature probe, is controlled steam valve, and bottom is provided with overflow circulating input duct, input duct and Drainage pipe;
As a kind of preferred version, a kind of overflow launder internal configurations filter of mulberry skin industry degumming device preprocessing part, filter mesh is between 40-80 order, and top is provided with inlet channel;
As a kind of preferred version, a kind of pickling rinsing bowl internal washing basket mesh size of mulberry skin industry degumming device preprocessing part is length of side 20-30mm square net, cleans basket charging opening and accounts between surface area 1/3 to 1/4;
As a kind of preferred version, a kind of mulberry skin industry degumming device preprocessing part Drainage pipe is provided with valve;
As a kind of preferred version, a kind of sour preparation vessel, pickling rinsing bowl, overflow launder, cleaning basket, jet chimney, input duct, Drainage pipe, overflow circulating input duct material of mulberry skin industry degumming device preprocessing part are all selected 316L acid-resistant stainless steel, thickness is 2mm, has reinforcement to fix;
As a kind of preferred version, a kind of alkali make-up tank top of mulberry skin industry degumming device soda boiling part is provided with charge door, inside is provided with agitator, and lower end is conical bottom, is provided with alkali input duct;
As a kind of preferred version, lid is established on a kind of ultrasonic wave soda boiling groove top of mulberry skin industry degumming device soda boiling part, and inside is provided with jet chimney, soda boiling frame, and bottom is provided with alkali input duct, Drainage pipe, and outside is provided with ultrasonic wave shake plate;
As a kind of preferred version, a kind of mulberry skin industry degumming device soda boiling part soda boiling frame mesh size is 40 orders, and ultrasonic wave general power is greater than 7000W;
As a kind of preferred version, a kind of mulberry skin industry degumming device soda boiling part alkali input duct is provided with lye pump and valve, and Drainage pipe is provided with valve;
As a kind of preferred version, a kind of mulberry skin industry degumming device soda boiling part alkali make-up tank, ultrasonic wave soda boiling groove, soda boiling frame, jet chimney, alkali input duct, Drainage pipe material all adopt 304 alkaline-resisting stainless steels to make, sheet metal thickness is 2mm, has reinforcement to fix.
Beneficial effect of the invention process is: this Mulberry degumming device is by the control of industrial procedure controller, be respectively equipped with preprocessing part, soda boiling part and pectin accumulator tank, solve in degumming mulberry bark process, length manually expends time in, production efficiency is low, and be unfavorable for many defects of industrialization, the invention provides a kind of mulberry skin industry degumming device more meets modernization textile industry and cleans, cost is low, the production theory of low-carbon environment-friendly, the commercial application of a kind of mulberry skin industry of the present invention degumming device, fill up the application blank of mulberry skin chemical bases degumming device in industrial production.
Brief description of the drawings
Accompanying drawing 1 is structural representation of the present invention
In figure: charge door 1, liquid outlet 2, input duct 3, sour preparation vessel 4, valve 5, driving 6, acid-proof pump 7, cleans basket 8, pickling rinsing bowl 9, jet chimney 10, Drainage pipe 11, overflow launder 12, filter 13, inlet channel 14, pectin accumulator tank 15, ultrasonic wave soda boiling groove 16, soda boiling frame 17, lye pump 18, alkali make-up tank 19, agitator 20, alkali input duct 21, material loading platform 22, temperature probe 23, overflow circulating input duct 24.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention is further elaborated:
Referring to accompanying drawing 1, a kind of mulberry skin industry of the present invention degumming device, by the control of industrial procedure controller: be mainly made up of preprocessing part and soda boiling part two parts.Preprocessing part is made up of sour preparation vessel 4, two pickling rinsing bowls 9 and overflow launder 12; Acid preparation vessel 4 is in semitight state, and top is provided with charge door 1, and bottom is provided with liquid outlet 2, liquid outlet 2 places are provided with input duct 3 and Drainage pipe, Drainage pipe is controlled by valve 5, and input duct 3 is provided with acid-proof pump 7 and valve 5, and is connected with two pickling rinsing bowls 9; Two pickling rinsing bowl 9 inside are respectively provided with jet chimney 10 and clean basket 8(and can take out), upper end water outlet is provided with temperature probe 23, lower end is provided with overflow circulating input duct 24 and Drainage pipe 11, overflow circulating input duct 24 is provided with acid-proof pump 7, two valves 5 and is connected with overflow launder 12, thereby two pickling rinsing bowls 9 and overflow launder 12 are formed to overflow circulating system; Overflow launder inside is provided with filter 13, and upper end is provided with inlet channel 14.Soda boiling part is made up of alkali configured slot 19, two ultrasonic wave soda boiling grooves 16, alkali configured slot 19 inside are provided with agitator 20, and top is provided with charge door 1, and lower end is provided with alkali input duct 21, alkali input duct 21 is provided with lye pump 18 and two valves 5, and is connected with two ultrasonic wave soda boiling grooves 16; Lid is all arranged at two ultrasonic wave soda boiling groove 16 tops, and inside is respectively provided with jet chimney 10 and soda boiling frame 17(can take out), lower end is respectively provided with Drainage pipe 11, is equipped with valve 5 on Drainage pipe 11; In the middle of preprocessing part and soda boiling part, be provided with material loading platform 22, have hyperphoric cleaning basket and soda boiling frame on material loading platform 22, material loading platform lower end is provided with pectin accumulator tank 15.
The technological process of production of this device is: this device is the semi-automatic device by the control of industrial procedure controller; First by controller control driving 6, the cleaning basket in pickling rinsing bowl 98 is taken out and is put on material loading platform 22, by manual operation, the mulberry skin of certain mass (pass through immersion and beat fine mulberry skin after treatment) is placed on and is cleaned in basket 8, the cleaning basket 8 of by controller control driving 6, mulberry skin being placed in the inside again hangs to be put in a pickling rinsing bowl 9, prepare washing step, another pickling rinsing bowl 9 will carry out pickling procedure;
First enter washing step, open inlet channel 14 toward the interior injection soft water of overflow launder 12, open the acid-proof pump 7 in overflow circulating input duct 24, open the valve 5 of washing step one side simultaneously, soft water is injected in the pickling rinsing bowl 9 of washing step under the effect of acid-proof pump 7, in the time that soft water reaches pickling rinsing bowl 9 water outlet height, soft water can flow in overflow launder 12 by delivery port, in the time that the interior soft water of overflow launder 12 reach a certain height, inlet channel 14 is closed, then soft water just can circulate at pickling rinsing bowl 9 and overflow launder 12 by overflow circulating pipeline 24 under the effect of acid-proof pump 7,
Then start pickling rinsing bowl 9 interior motors by industrial procedure controller, the employing rotary mode of lying on one's side makes to clean basket positive and negative rotation, average turn/min of 6-8, its objective is the earth cleaning above mulberry skin, chip, soak mulberry skin, it is risen brokenly, the power of the positive and negative rotation of process cleaning basket 8 makes to stick in the rascal on mulberry skin surface, chip, the foreign material such as earth fall down, and keep afloat under the effect of water buoyancy, under the effect of overflow circulating system, supernatant rascal, chip, the foreign material such as earth etc. flow on the filter 13 in overflow launder 12 by pickling rinsing bowl 9 delivery ports, washing 0.5h left and right, disable motor stops operating, and close the acid-proof pump 7 in overflow circulating input duct 24, waste water in pickling rinsing bowl 9 and overflow launder 12 is drained into pectin accumulator tank 15 by Drainage pipe 11,
For saving time, simultaneously can carry out the preparation of acid solution carrying out washing step, first the soft water toward the interior injection certain mass of sour preparation vessel 4 by charge door 1, then require the acid (H2SO4) toward the interior injection certain mass of charge door 1 according to bath raio, open the valve 5 of pickling process one side in input duct 3, the acid solution modulating is passed through under the effect of acid-proof pump 7 to input duct 3, throw another pickling rinsing bowl 9 into, in the time that acid solution is injected into certain mass, close acid-proof pump 7 and valve 5, cleaning basket 8 in washing step pickling rinsing bowl 9 is utilized controller control driving 6 to be hung out in the pickling rinsing bowl 9 of rear placement pickling process simultaneously, utilize the jet chimney 10 in controller opens pickling process pickling rinsing bowl 9, input temp value is 60 degrees Celsius, be provided with temperature probe 23 in pickling rinsing bowl 9 exits, upper end, be used for observing acid solution in state of temperature, in the time that the temperature of pickle is shown as 60 degrees Celsius, open acid-proof pump 7 in overflow circulating input duct 24 and the valve 5 of pickling process one side, carry out the overflow circulating system of acid solution, then by controller opens pickling process pickling rinsing bowl 9 interior motors, to clean basket 8 positive and negative rotation repeatedly by power, average turn/min of 6-8, its objective is by constant temperature pickling, repeatedly rotate the wooden cortex chip on mulberry skin surface, Impurity removal, and remove part pectin, wooden cortex chip, impurity flows on the filter 13 in overflow launder 12 by pickling rinsing bowl 9 water outlets under the effect of water buoyancy, its acid solution is circulated and is repeatedly flowed in pickling rinsing bowl 9 by overflow circulating input duct 24, the pickling of mulberry skin reaches after certain mass, stop pickling process, acid solution is recycled in pectin accumulator tank 15 by Drainage pipe 11,
Enter next step soda boiling operation, two ultrasonic wave soda boiling grooves 16 can hocket, by controller control driving 6, the cleaning basket 8 in pickling process pickling rinsing bowl 9 is hung out and placed on material loading platform 22, by manually the mulberry skin cleaning in basket 8 being converted in soda boiling frame 17, then by driving 6, its soda boiling frame 17 is winched in a side soda boiling groove 16;
First to the appropriate soft water of the interior injection of charge door 1 of alkali make-up tank 19 upper ends, then pass through controller opens agitator 20, then add gradually NaOH in charge door 1, under agitator 20 timing constant revolutions, NaOH fully dissolves, until aqueous slkali meets the required value that comes unstuck;
Open lye pump 18 and a side valve door 5 in the alkali input duct 21 of alkali make-up tank 19 lower ends, aqueous slkali is transported in the ultrasonic wave soda boiling groove 16 of a side under the effect of lye pump 18, after reaching the bath raio of technological requirement, (mulberry skin quality and aqueous slkali mass ratio) stops carrying, then valve-off 5, ultrasonic wave soda boiling groove 16 upper end lids are covered, by controller opens jet chimney 10 and ultrasonic wave, ultrasonic wave 7KW and time 3h, carry out the soda boiling for the first time of mulberry skin, steam-energy makes mulberry skin produce thermalization and a series of materializing procedures such as expanded, accelerate the infiltration of aqueous slkali to mulberry skin, hyperacoustic use has simultaneously improved come unstuck efficiency and degumming effect greatly, ensure the fiber quality of mulberry skin, after soda boiling, open the valve 5 on Drainage pipe 11, waste liquid is drained into pectin accumulator tank by Drainage pipe 11.The ultrasonic wave soda boiling groove 16 of opposite side carries out secondary soda boiling, also can carry out successively if desired three times, four times soda boilings, and step is with a soda boiling; Degumming mulberry bark rate stops the operation of soda boiling operation while reaching certain value, ultrasonic wave soda boiling groove 16 upper end lids are opened, controller control driving 6 hangs out soda boiling frame 17, place material loading platform 22, be that whole degumming mulberry bark operation completes, the utilization of just can spinning after washing, oil supply, oven dry, removal of impurities processing after the mulberry fibre of degumming process.
Claims (3)
1. a mulberry skin industry degumming device, it is characterized in that this Mulberry degumming device is mainly made up of preprocessing part and soda boiling part, whole system also has overflow circulating system, drainage system and pectin accumulator tank, preprocessing part is by sour preparation vessel, two pickling rinsing bowls and overflow launder composition, acid preparation vessel is in semitight state, top is provided with charge door, bottom is that conical bottom is provided with liquid outlet, liquid outlet place is provided with input duct and Drainage pipe, Drainage pipe is provided with valve, input duct is provided with acid-proof pump and is connected with valve and with two pickling rinsing bowls, two pickling rinsing bowl inside are respectively provided with jet chimney and clean basket, upper end water outlet is respectively provided with temperature probe, lower end is provided with overflow circulating input duct and Drainage pipe, overflow circulating input duct is provided with acid-proof pump, valve is also connected to form overflow circulating system with overflow launder, overflow launder inside is provided with filter, upper end is provided with inlet channel, soda boiling part is made up of alkali configured slot and two ultrasonic wave soda boiling grooves, alkali configured slot inside is provided with agitator, and top is provided with charge door, and lower end is conical bottom and is provided with alkali input duct, alkali input duct is provided with lye pump and valve, and alkali input duct is connected with two ultrasonic wave soda boiling grooves, two ultrasonic wave soda boiling groove tops are equipped with lid, and inside is respectively provided with jet chimney and soda boiling frame, and lower end is respectively provided with Drainage pipe, is equipped with valve on Drainage pipe, in the middle of preprocessing part and soda boiling part, be provided with material loading platform, material loading platform lower end is provided with pectin accumulator tank.
2. a kind of mulberry skin industry degumming device according to claim 1, is characterized in that sour preparation vessel, pickling rinsing bowl, overflow launder, cleaning basket, jet chimney, Drainage pipe, the overflow circulating input duct material of preprocessing part all selected 316L acid-resistant stainless steel.
3. a kind of mulberry skin industry degumming device according to claim 1, is characterized in that soda boiling part alkali make-up tank, ultrasonic wave soda boiling groove, soda boiling frame, jet chimney, alkali input duct, Drainage pipe material all adopt 304 alkaline-resisting stainless steels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420000541.XU CN203754855U (en) | 2014-01-02 | 2014-01-02 | Industrial mulberry bark degumming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420000541.XU CN203754855U (en) | 2014-01-02 | 2014-01-02 | Industrial mulberry bark degumming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203754855U true CN203754855U (en) | 2014-08-06 |
Family
ID=51250154
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420000541.XU Expired - Fee Related CN203754855U (en) | 2014-01-02 | 2014-01-02 | Industrial mulberry bark degumming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203754855U (en) |
-
2014
- 2014-01-02 CN CN201420000541.XU patent/CN203754855U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140806 Termination date: 20190102 |