CN203754693U - Spiral energy-efficient self-cleaning continuous rice steaming system - Google Patents
Spiral energy-efficient self-cleaning continuous rice steaming system Download PDFInfo
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- CN203754693U CN203754693U CN201420172302.2U CN201420172302U CN203754693U CN 203754693 U CN203754693 U CN 203754693U CN 201420172302 U CN201420172302 U CN 201420172302U CN 203754693 U CN203754693 U CN 203754693U
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- hurricane band
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Abstract
The utility model discloses a spiral energy-efficient self-cleaning continuous rice steaming system, belonging to the field of brewing devices. The spiral energy-efficient self-cleaning continuous rice steaming system is characterized by comprising a tank body, wherein the tank body is internally provided with a spiral rice steaming belt which is a closed circulating conveying belt; one part of the spiral rice steaming belt is vertically wound in the tank body from bottom to top, the downside of the spiral rice steaming belt is provided with a rice feeding end after penetrating out of the tank body, the upside of the spiral rice steaming belt is provided with a rice discharging end after penetrating out of the tank body, and the rice feeding end is connected with the rice discharging end; the spiral rice steaming belt located between the rice feeding end and the rice discharging end is arranged outside the tank body; the tank body is internally provided with a steam delivery device; a steam recycling device is arranged above the tank body and is connected with a rice spray head through a pipeline, and the rice spray head is arranged at the position in the tank body, which is 1/3-1/2 away from the top of the tank body; a belt body of the spiral rice steaming belt is of a net structure. The spiral energy-efficient self-cleaning continuous rice steaming system is high in degree of automation, scientific and reasonable in design, capable of efficiently and uniformly steaming rice, low in energy consumption, small in floor area and suitable for application and popularization.
Description
Technical field
The utility model belongs to brewing apparatus field, is specifically related to the energy-conservation automatically cleaning continuous steaming of a kind of spiral high-efficiency rice system.
Background technology
The traditional industries of yellow rice wine industry China, steaming rice (steamed rice) is the important procedure in rice wine production, is generally held by veteran master worker.Traditional yellow rice wine nearly all adopts the steamed rice of rice steamer bucket, and effect is better, but labour intensity is large, efficiency is low, has restricted the scale operation of yellow rice wine factory.Meal braizing machine because it is simple in structure, cost is low, energy-conservation, floor space is little, hold under the arm do easy, use range is wide, is extensively promoted soon very much, nowadays larger rice wine production producer all uses meal braizing machine substantially.Conventional meal braizing machine is by vertical and horizontal two kinds, the problem that vertical type rice steaming machine exists is higher to personnel's operational requirement, need to control lower meter Su Du in steam flow rate and steaming kier, easily occur that rice is raw ripe inhomogeneous, be bonded to the problems such as piece is difficult for scattering, horizontal steaming rice machine improves vertical shortcoming, but floor space is large, consume quantity of steam and be more than vertical twice, solved original technical problem, occurred the too large problem of the consumption for the energy sources.
Utility model content
Technical problem to be solved in the utility model is to provide the energy-conservation automatically cleaning continuous steaming of a kind of spiral high-efficiency rice system, can efficiently evenly steam rice, simple to operate and consume energy littlely, takes up an area few.
The utility model solves the technical scheme that its technical problem adopts: the energy-conservation automatically cleaning continuous steaming of a kind of spiral high-efficiency rice system is provided, it is characterized in that comprising tank body, arrange and steam a rice hurricane band in tank body, steaming a rice hurricane band is closed cycle conveying belt; A part of steaming rice hurricane band is from bottom to top vertically coiled in tank body, and the below of steaming rice hurricane band passes tank body rice inlet end is set, and steaming rice hurricane band top passes tank body milled rice end is set, and rice inlet end connects milled rice end; Steaming rice hurricane band between rice inlet end and milled rice end is arranged on tank body outside; Steam delivery device is set in tank body; Vapor recovery re-use device is set above tank body, and vapor recovery re-use device is connected and is drenched rice shower nozzle by pipeline, drenches rice shower nozzle and is arranged on tank interior apart from tank deck 1/3-1/2 place; The belt body that steams rice hurricane band is reticulated structure.
The energy-conservation automatically cleaning continuous steaming of a kind of spiral high-efficiency described in the utility model rice system, it is characterized in that steam delivery device comprises steam pipeline between center coil pipe steam pipeline and hurricane band, the equal UNICOM of steam pipeline vapour source between center coil pipe steam pipeline and hurricane band; Steam delivery device is positioned at the below of drenching rice shower nozzle.
Center axis body is set in tank body, and center coil pipe steam pipeline is coiled on the axis body of center in the shape of a spiral, and steam fumarole is offered in the outside of center coil pipe steam pipeline.
Between hurricane band, steam pipeline comprises supervisor and arm, and arm is " C " shape, is arranged between each layer of steaming rice hurricane band of coiling in tank body, offers steam fumarole on arm; Each arm is cascaded by supervisor; Between hurricane band, the quantity of steam pipeline is more than one group.
Vapor recovery re-use device comprises housing, central dividing plate is set in housing, housing is divided into upper and lower two portions by dividing plate, the upper space of housing is heat exchange zone, one side of heat exchange zone arranges cold water inlet, opposite side arranges hot water outlet, and hot water outlet connects pouring rice shower nozzle by drenching rice recycle pump; The lower space of housing is steam dome, on the sidewall of steam dome, offers vapour outlet; More than one heat pipe is set on central dividing plate, and heat pipe one end is positioned at heat exchanger, and the other end of heat pipe is positioned at steam dome; Between vapor recovery re-use device and tank body, sieve plate is set, offers steam hole on sieve plate, the steam-energy in tank body enters steam dome by sieve plate.
Also comprise spray irrigation device, spray irrigation device arranges the tank body outside between milled rice end and rice inlet end, and spray irrigation device comprises flushing tank and Flushing nozzle, and Flushing nozzle is arranged in flushing tank, and Flushing nozzle connects flush cycle pump; Steam the outer part of tank of rice hurricane band through flushing tank.
Above the rice inlet end that steams rice hurricane band, arrange and steam rice sparger, steaming rice sparger is blade structure.
The belt body back side at the milled rice end that steams rice hurricane band arranges airduct, offers wind hole, airduct connecting fan on airduct; Wind blows out from the wind hole of airduct, the residual rice on milled rice end belt body can be blown off.
The tank skin of tank body is inside and outside bilayer structure, and steam jacket space is set between internal layer and skin, and steam jacket space is by recycle pump UNICOM vapour source; Or between internal layer and skin, insulating foam layer is set.
The beneficial effects of the utility model are:
1, the utility model arranges and steams rice hurricane band in tank body, a part of steaming rice hurricane band is from bottom to top vertically coiled in tank body, the below of steaming rice hurricane band passes tank body rice inlet end is set, and steaming rice hurricane band top passes tank body milled rice end is set, and rice inlet end connects milled rice end; Steaming rice hurricane band between rice inlet end and milled rice end is arranged on tank body outside; Steam delivery device is set in tank body; Vapor recovery re-use device is set above tank body, and vapor recovery re-use device is connected and is drenched rice shower nozzle by pipeline, drenches rice shower nozzle and is arranged on tank interior apart from tank deck 1/3-1/2 place; The belt body that steams rice hurricane band is reticulated structure, facilitates vapour transmission and rinses clean.Rice is placed on to the rice inlet end that steams rice hurricane band, rice is along with the rotation of steaming rice hurricane band is risen, progressively heating steams maturation, compact equipment can complete two and steam rice process in a tank body, and occupation area of equipment is little, level of automation is high, grasp and steam rice process by experience without workman, simple to operate, steam meter Zhi Liang high and stable.
2, steam delivery device comprises steam pipeline between center coil pipe steam pipeline and hurricane band, the comprehensive steam energy that provides of energy, and steaming of rice is more at the uniform velocity efficient.Especially between hurricane band, the arm of steam pipeline is " C " shape, and plug-in mounting is arranged between each layer of steaming rice hurricane band of coiling in tank body, can make the steam distribution in tank body more even, ensured to steam rice maturation all once.
3, vapor recovery re-use device can make full use of the residue vapor heat energy in tank body, absorb steam heat by heat pipe one end, be transmitted to the other end of heat pipe and cool water heating is become to hot water, hot water circulation spray is steaming on the rice of rice hurricane band, the further water-swelling of rice that order was steamed in advance through the first stage, gelatinization sex change, design science is reasonable, and can utilize the energy by efficient economizing, significantly reduce production cost.
4, spray irrigation device arranges the tank body outside between milled rice end and rice inlet end, and spray irrigation device comprises flushing tank and Flushing nozzle, and Flushing nozzle is arranged in flushing tank, and Flushing nozzle connects flush cycle pump; Steam the outer part of tank of meter hurricane band and pass flushing tank, Flushing nozzle can carry out spray irrigation to steaming a meter hurricane band, and the surplus rice of remnants or rice paste are rinsed only, avoids steaming rice hurricane band using rear incrustation too much for a long time, causes the cyclic polluting to rice.
5, a steaming rice sparger is set above the rice inlet end that steams rice hurricane band, steaming rice sparger is blade structure, steams meter sparger and the rice heap steaming on rice hurricane band can be scraped to the banding pattern of thickness homogeneous, conveniently evenly steaming of rice.
6, at the belt body back side of the milled rice end that steams rice hurricane band, airduct is set, on airduct, offers wind hole, airduct connecting fan; Wind blows out from the wind hole of airduct, the residual rice on milled rice end belt body can be blown off to ripe rice output band, prevents that a small amount of rice from sticking on steaming rice hurricane band, causes waste.
7, the tank skin of tank body is inside and outside bilayer structure, and steam jacket space is set between internal layer and skin, and steam jacket space is by recycle pump UNICOM vapour source; Or between internal layer and skin, insulating foam layer is set, this design can effectively keep the temperature in tank body, prevent that steam heat scatters and disappears from tank wall, causes energy dissipation.
8, the utility model structural refinement, is suitable for practicality, and production cost is lower, suitablely in the industry cycle popularizes.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of vapor recovery re-use device;
Fig. 3 is the structural representation of steam delivery device;
Fig. 4 is the A portion partial enlarged drawing of Fig. 2;
Fig. 5 is the sectional view (steam jacket spatial) of tank body tank skin;
Fig. 6 is the sectional view (foamed heat insulating laminar) of tank body tank skin;
In figure: 1, drench rice recycle pump; 2, hot water outlet; 3, heat exchange zone; 4, heat pipe; 5, cold water inlet; 6. vapour outlet; 7, steam dome; 8, drench rice shower nozzle; 9, tank body; 10, arm; 11, supervisor; 12, steam rice sparger; 13, raw rice input tape; 14, rice inlet end; 15, steam rice hurricane band; 16, center axis body; 17, center coil pipe steam pipeline; 18, flush cycle pump; 19, flushing tank; 20, Flushing nozzle; 21, ripe rice output band; 22, airduct; 23, milled rice end; 24, steam fumarole; 25, internal layer; 26, skin; 27, steam jacket space; 28, insulating foam layer.
Embodiment
Below in conjunction with accompanying drawing and embodiment, the utility model is described in further detail.
As shown in Figure 1, in the utility model, steam rice hurricane band 15 interior setting of tank body 9, steam rice hurricane band 15 for closed cycle conveying belt; A part of steaming rice hurricane band 15 is from bottom to top vertically coiled in tank body 9, and the below of steaming rice hurricane band 15 passes tank body 9 rice inlet end 14 is set, and steaming rice hurricane band 15 tops pass tank body 9 milled rice end 23 is set, and rice inlet end 14 connects milled rice end 23; Steaming rice hurricane band 15 between rice inlet end 14 and milled rice end 23 is arranged on tank body 9 outsides.At the interior steam delivery device that arranges of tank body 9.The belt body that steams rice hurricane band 15 is reticulated structure.
As shown in Figure 3, steam delivery device comprises steam pipeline between center coil pipe steam pipeline 17 and hurricane band, the equal UNICOM of steam pipeline vapour source between center coil pipe steam pipeline 17 and hurricane band; Steam delivery device is positioned at the below of drenching rice shower nozzle 8.
Between hurricane band, steam pipeline comprises supervisor 11 and arm 10, and arm 10 is " C " shape, is arranged between each layer of steaming rice hurricane band 15 of tank body 9 interior coilings, offers steam fumarole 24 on arm 10; Each arm 10 is cascaded by being responsible for 11; Between hurricane band, the quantity of steam pipeline is more than one group.
At the interior center axis body 16 that arranges of tank body 9, center coil pipe steam pipeline 17 is coiled on center axis body 16 in the shape of a spiral, and as shown in Figure 4, steam fumarole 24 is offered in the outside of center coil pipe steam pipeline 17.
As shown in Figure 2, vapor recovery re-use device is set above tank body 9, vapor recovery re-use device is connected and is drenched rice shower nozzle 8 by pipeline, drenches rice shower nozzle 8 and is arranged on tank body 9 inner distance tank deck 1/3-1/2 places.Vapor recovery re-use device comprises housing, central dividing plate is set in housing, housing is divided into upper and lower two portions by dividing plate, the upper space of housing is heat exchange zone 3, one side of heat exchange zone 3 arranges cold water inlet 5, opposite side arranges hot water outlet 2, and hot water outlet 2 connects pouring rice shower nozzle 8 by drenching rice recycle pump 1; The lower space of housing is steam dome 7, offers vapour outlet 6 on the sidewall of steam dome 7; More than one heat pipe 4 is set on central dividing plate, and heat pipe 4 one end are positioned at heat exchanger, and the other end of heat pipe 4 is positioned at steam dome 7; Between vapor recovery re-use device and tank body 9, sieve plate is set, offers steam hole on sieve plate, the steam-energy in tank body 9 enters steam dome 7 by sieve plate.
Spray irrigation device arranges tank body 9 outsides between milled rice end 23 and rice inlet end 14, and spray irrigation device comprises flushing tank 19 and Flushing nozzle 20, and Flushing nozzle 20 is arranged in flushing tank 19, and Flushing nozzle 20 connects flush cycle pump 18; Steam rice hurricane band 15 through flushing tank 19.
Above the rice inlet end 14 that steams rice hurricane band 15, arrange and steam rice sparger 12, steaming rice sparger 12 is blade structure.
The belt body back side at the milled rice end 23 that steams rice hurricane band 15 arranges airduct 22, offers wind hole, airduct 22 connecting fans on airduct 22; Wind blows out from the wind hole of airduct 22, the residual rice on milled rice end 23 conveying belt can be blown off.
The tank skin of tank body 9 is inside and outside bilayer structure, and internal layer 25 and outer 26 is metal level, as shown in Figure 5, between internal layer 25 and outer 26, steam jacket space 27 is set, and steam jacket space 27 is by recycle pump UNICOM vapour source.Or also can as shown in Figure 6, between internal layer 25 and outer 26, insulating foam layer 28 be set.
Steaming meter Zuo Ye described in the utility model is divided into two stages, first paragraph: steaming in advance, is rice expansions that fully absorb water, absorb heat, and internal starch gelatinization, refers in tank body 9, and rice steams the operation that steams of carrying out on meter hurricane band 15 below drenching rice shower nozzle 8; Subordinate phase: steam in the middle of tank body 9 when the end of left and right, by drench rice shower nozzle 8 by hot water on rice, be the further water-swelling of rice, gelatinization sex change, continues boiling to ripe, exportable completing steamed meter Zuo Ye.
Work of the present utility model is omnidistance as follows:
1, open vapour source, make steam enter tank body 9 from steam pipeline between the center coil pipe steam pipeline 17 of steam delivery device and hurricane band; In the time adopting steam jacket space 27 formula structure, in steam jacket space 27, be synchronously filled with steam, the temperature increase in tank body 9 is extremely required.
2, rice through soaking, wash rice, drain the water after, by raw rice input tape 13, drop on the rice inlet end 14 that steams rice hurricane band 15, steam rice sparger 12 and the rice heap steaming on rice hurricane band 15 can be scraped to the banding pattern of thickness homogeneous, evenly the steaming of convenient rice.
3, rice grain pattern is crossed the spiral transport of steaming rice hurricane band 15, provides steam thermal energy by steam delivery device, and progressively homogeneous heating steams, and fully water suction, heat absorption are expanded, internal starch gelatinization.
4, rice arrives and drenches rice shower nozzle 8 places, by drench rice shower nozzle 8 by hot water on rice, make the further water-swelling of rice, gelatinization sex change, continues boiling to ripe, exports ripe rice output to be with 21 from milled rice end 23, transports subsequent processing to.Wind blows out from the wind hole of airduct 22, the residual rice on milled rice end 23 can be blown off and is with 21 centralized collection to ripe rice output, avoids waste.
5, steaming rice hurricane band 15 continues to move to the flushing tank 19 of spray irrigation device, Flushing nozzle 20 can carry out spray irrigation to steaming rice hurricane band 15, the surplus rice of remnants or rice are stuck with paste clean, then again enter tank body 9 by rice inlet end 14, participate in steaming meter Zuo Ye, avoid steaming rice hurricane band 15 incrustation after long-time use too much, cause the cyclic polluting to rice.
In the utility model, heat pipe 4, as heat transfer equipment, is ripe prior art, does not repeat them here its structure and principle.
It is to be noted; above-mentioned embodiment is only the utility model preferred embodiment; for those skilled in the art, meeting under the prerequisite of the utility model principle of work any be equal to or similar replacement all falls in protection domain of the present utility model.
Claims (9)
1. the energy-conservation automatically cleaning continuous steaming of a spiral high-efficiency rice system, is characterized in that comprising tank body, arranges and steam rice hurricane band in tank body, and steaming rice hurricane band is closed cycle conveying belt; A part of steaming rice hurricane band is from bottom to top vertically coiled in tank body, and the below of steaming rice hurricane band passes tank body rice inlet end is set, and steaming rice hurricane band top passes tank body milled rice end is set, and rice inlet end connects milled rice end; Steaming rice hurricane band between rice inlet end and milled rice end is arranged on tank body outside; Steam delivery device is set in tank body; Vapor recovery re-use device is set above tank body, and vapor recovery re-use device is connected and is drenched rice shower nozzle by pipeline, drenches rice shower nozzle and is arranged on tank interior apart from tank deck 1/3-1/2 place; The belt body that steams rice hurricane band is reticulated structure.
2. the energy-conservation automatically cleaning continuous steaming of a kind of spiral high-efficiency according to claim 1 rice system, it is characterized in that steam delivery device comprises steam pipeline between center coil pipe steam pipeline and hurricane band, the equal UNICOM of steam pipeline vapour source between center coil pipe steam pipeline and hurricane band; Steam delivery device is positioned at the below of drenching rice shower nozzle.
3. the energy-conservation automatically cleaning continuous steaming of a kind of spiral high-efficiency according to claim 2 rice system, it is characterized in that arranging center axis body in tank body, center coil pipe steam pipeline is coiled on the axis body of center in the shape of a spiral, and steam fumarole is offered in the outside of center coil pipe steam pipeline.
4. the energy-conservation automatically cleaning continuous steaming of a kind of spiral high-efficiency according to claim 2 rice system, it is characterized in that between hurricane band, steam pipeline comprises supervisor and arm, arm is " C " shape, is arranged between each layer of steaming rice hurricane band of coiling in tank body, offers steam fumarole on arm; Each arm is cascaded by supervisor; Between hurricane band, the quantity of steam pipeline is more than one group.
5. the energy-conservation automatically cleaning continuous steaming of a kind of spiral high-efficiency according to claim 1 rice system, it is characterized in that vapor recovery re-use device comprises housing, central dividing plate is set in housing, housing is divided into upper and lower two portions by dividing plate, the upper space of housing is heat exchange zone, one side of heat exchange zone arranges cold water inlet, and opposite side arranges hot water outlet, and hot water outlet connects pouring rice shower nozzle by drenching rice recycle pump; The lower space of housing is steam dome, on the sidewall of steam dome, offers vapour outlet; More than one heat pipe is set on central dividing plate, and heat pipe one end is positioned at heat exchanger, and the other end of heat pipe is positioned at steam dome; Between vapor recovery re-use device and tank body, sieve plate is set, offers steam hole on sieve plate, the steam-energy in tank body enters steam dome by sieve plate.
6. the energy-conservation automatically cleaning continuous steaming of a kind of spiral high-efficiency according to claim 1 rice system, characterized by further comprising spray irrigation device, spray irrigation device arranges the tank body outside between milled rice end and rice inlet end, spray irrigation device comprises flushing tank and Flushing nozzle, Flushing nozzle is arranged in flushing tank, and Flushing nozzle connects flush cycle pump; Steam the outer part of tank of rice hurricane band through flushing tank.
7. the energy-conservation automatically cleaning continuous steaming of a kind of spiral high-efficiency according to claim 1 rice system, is characterized in that arranging above the rice inlet end that steams rice hurricane band and steams rice sparger, and steaming rice sparger is blade structure.
8. the energy-conservation automatically cleaning continuous steaming of a kind of spiral high-efficiency according to claim 1 rice system, is characterized in that, at the belt body back side of the milled rice end that steams rice hurricane band, airduct is set, and offers wind hole, airduct connecting fan on airduct; Wind blows out from the wind hole of airduct, the residual rice on milled rice end belt body can be blown off.
9. the energy-conservation automatically cleaning continuous steaming of a kind of spiral high-efficiency according to claim 1 rice system, the tank skin that it is characterized in that tank body is inside and outside bilayer structure, steam jacket space is set between internal layer and skin, and steam jacket space is by recycle pump UNICOM vapour source; Or between internal layer and skin, insulating foam layer is set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420172302.2U CN203754693U (en) | 2014-04-04 | 2014-04-04 | Spiral energy-efficient self-cleaning continuous rice steaming system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420172302.2U CN203754693U (en) | 2014-04-04 | 2014-04-04 | Spiral energy-efficient self-cleaning continuous rice steaming system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203754693U true CN203754693U (en) | 2014-08-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420172302.2U Withdrawn - After Issue CN203754693U (en) | 2014-04-04 | 2014-04-04 | Spiral energy-efficient self-cleaning continuous rice steaming system |
Country Status (1)
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| CN (1) | CN203754693U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103937639A (en) * | 2014-04-04 | 2014-07-23 | 山东玉兔食品有限责任公司 | Spiral efficient energy-saving self-cleaning continuous rice steaming system |
-
2014
- 2014-04-04 CN CN201420172302.2U patent/CN203754693U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103937639A (en) * | 2014-04-04 | 2014-07-23 | 山东玉兔食品有限责任公司 | Spiral efficient energy-saving self-cleaning continuous rice steaming system |
| CN103937639B (en) * | 2014-04-04 | 2015-07-29 | 山东玉兔食品有限责任公司 | A kind of spiral high-efficiency energy-conservation automatically cleaning continuous steaming rice system |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140806 Effective date of abandoning: 20150729 |
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| RGAV | Abandon patent right to avoid regrant |