CN203732190U - High-speed motor dedicated dynamometer - Google Patents
High-speed motor dedicated dynamometer Download PDFInfo
- Publication number
- CN203732190U CN203732190U CN201420103097.4U CN201420103097U CN203732190U CN 203732190 U CN203732190 U CN 203732190U CN 201420103097 U CN201420103097 U CN 201420103097U CN 203732190 U CN203732190 U CN 203732190U
- Authority
- CN
- China
- Prior art keywords
- drive motor
- intermediate supports
- supports seat
- shaft coupling
- torque sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 230000008878 coupling Effects 0.000 claims description 22
- 238000010168 coupling process Methods 0.000 claims description 22
- 238000005859 coupling reaction Methods 0.000 claims description 22
- 230000003137 locomotive effect Effects 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 5
- 238000012360 testing method Methods 0.000 abstract description 17
- 238000000034 method Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Abstract
The utility model provides a high-speed motor dedicated dynamometer, and relates to a test device. An output shaft of a driving motor (1) of the dynamometer is installed in a right end shaft hole of a coupler (4). A lower end pin of a rotation-blocking device (2) is inserted into a right end radial hole of the coupler (4). The bottom end of the pin abuts against the output shaft of the driving motor (1). Flange plates of two ends of a torque sensor (3) are connected with a left end flange plate of the coupler (4) and a right end flange plate of a transmission shaft of a middle supporting base (6) by using bolts. A left end machine shell of the aforementioned middle supporting base (6) and a clamp are connected by using another bolt. The machine shell stretches out of the left end of the transmission shaft of the middle supporting base (6). Requirements of high-speed operation, rapid response and stable and reliable operation in the test process are fully considered, and the high-speed motor dedicated dynamometer has characteristics of being simple, compact and reasonable in integrated arrangement, convenient to install, stable and accurate in test data, etc.
Description
Technical field
The utility model relates to testing apparatus, especially belongs to the special dynamometer machine of high-speed electric expreess locomotive that detects testing equipment.
Background technology
Along with developing rapidly of electric automobile, as the drive motor of power assembly core component, in testing laboratory, how to verify its quality, testing equipment is had to very high requirement.Because electric powered motor drive motor working speed can reach 12000 revs/min, and the rotating speed of common dynamometer machine is lower than 7000 revs/min, cannot meet test request.
Summary of the invention
The technical purpose of utility model be solve high-speed electric expreess locomotive is carried out to Performance And Reliability test, provide a kind of simple in structure, mechanical connection is easy for installation, the special dynamometer machine of the high-speed electric expreess locomotive of reliable operation.
For realizing above technical purpose, the technical solution of the utility model is; Formed by drive motor, locked-rotor device, torque sensor, shaft coupling, intermediate supports seat, fixture, base, the output shaft of its drive motor packs shaft coupling right-hand member axis hole into, locked-rotor device lower end pin inserts shaft coupling right-hand member radial hole, pin bottom props up the output shaft of drive motor, torque sensor two ends ring flange connects respectively the transmission shaft right-hand member ring flange of shaft coupling left end ring flange and intermediate supports seat with bolt, aforesaid intermediate supports seat left end casing is connected with another bolt with fixture, and the transmission shaft left end of intermediate supports seat stretches out casing.
Further, shaft coupling and torque sensor are covered with protective cover.
Further, between drive motor mounting hole, torque sensor mounting hole, intermediate supports seat mounting hole and base, fix with foot bolt.
Further, between the output shaft of drive motor and shaft coupling right-hand member axis hole with key or spline joint.
Further, between the transmission shaft right-hand member of intermediate supports seat and ring flange with key or spline joint.
The utility model has taken into full account test process high speed operation, the requirement such as reliable and stable that responds and turn round fast, and the simple compact and reasonable of integral arrangement, easy for installation, test data are stablized the features such as accurate.
Brief description of the drawings
Further illustrate the utility model below in conjunction with accompanying drawing.
Fig. 1 is the utility model mechanical connection sectional structure schematic diagram.
In figure: 1-drive motor 2-locked-rotor device 3-torque sensor 4-shaft coupling 5-protective cover 6-intermediate supports seat 7-fixture 8-test specimen 9-base.
Embodiment
Shown in Fig. 1, by drive motor 1, locked-rotor device 2, torque sensor 3, shaft coupling 4, intermediate supports seat 6, fixture 7, base 9 forms, the output shaft of its drive motor 1 packs shaft coupling 4 right-hand member axis holes into, locked-rotor device 2 lower end pins insert shaft coupling 4 right-hand member radial holes, pin bottom props up the output shaft of drive motor 1, torque sensor 3 two ends ring flanges connect respectively the transmission shaft right-hand member ring flange of shaft coupling 4 left end ring flanges and intermediate supports seat 6 with bolt, aforesaid intermediate supports seat 6 left end casings are connected with another bolt with fixture, the transmission shaft left end of intermediate supports seat 6 stretches out casing.
Further, shaft coupling 4 and torque sensor 3 are covered with protective cover 5.
Further, between drive motor 1 mounting hole, torque sensor mounting hole 3, intermediate supports seat 6 mounting holes and base 9, fix with foot bolt.
Further, between the output shaft of drive motor 1 and shaft coupling 4 right-hand member axis holes with key or spline joint.
Further, between the transmission shaft right-hand member of intermediate supports seat 6 and ring flange with key or spline joint.
In Fig. 1, the transmission shaft left end of intermediate supports seat 6 connects test specimen 8 by another shaft coupling.
Adopt little inertia high-speed driving motor 1, tail end installs non-contact code device additional, for tachometric survey and control.Drive motor 1 adopts water-cooled, its efficiency is far above air-cooled, distributing of the amount of heat that be conducive to because of frequent start-stop, heavily loaded running produces for a long time, also avoid bearing and winding temperature rise too high, in addition, water-cooled does not almost have sound, can effectively reduce stand noise, and this meets the test request of the stricter electric powered motor drive motor of noise requirements.Drive motor 1 output shaft arranges locked-rotor device 2, combines together with drive motor 1, shortens axial dimension as far as possible, is beneficial to lifting rotating speed.When locked-rotor device 2 carries out locked rotor test for tested motor, drive motor 1 output shaft is reliably fixing, and then measure stall moment of torsion.Base 9 base plates are reserved pin-and-hole, are convenient to be located after Installation and Debugging.
Due to the frequent frequent start-stop of drive motor 1 or in lasting running at a high speed, so the moment of inertia of rotary device is as far as possible little, anti-overload ability is eager to excel and axial length should be as far as possible little.The utility model has been selected contactless high rotary speed torque sensor 3, can between rotor and stator, carry out the data transmission of extremely safe, under the very large rugged environment of electromagnetic interference (EMI), vibration, humidity or temperature variation, can obtain measurement data reliably and with long-term.Torque sensor 3 is by being connected with intermediate supports seat 6 with drive motor 1 with shaft coupling 4, and it blocked to protection with protective cover 5.Protective cover 5 is made circular arc, and inwall approaches to the distance of revolving part as far as possible, is beneficial to Air Flow, is beneficial to reduction noise, and set up rubber at installed surface, pre-vibration prevention.
The effect of intermediate supports seat 6 is that test specimen 8 and torque sensor 3 are separated, and output terminal is connected with test specimen (tested motor) main shaft through another shaft coupling, and locating flange is accurately located for fixture 7.Bearing is selected high-speed bearing, and the axle coordinating with it and hole are by the design of handbook regulation and processing.3 of torque sensors bear moment of torsion, and other load is all born by intermediate supports seat 6, and torque sensor 3 has obtained effective protection.The transmission shaft of intermediate supports seat 6 is selected superior alloy steel, and configuration design becomes the spindle shape of strength structure, can resist the bending that High Rotation Speed produces, and its critical rotary speed can be calculated by software.The bearing of intermediate supports seat 6 is generally weld assembly or cast member, must carry out abundant crash handling.
Claims (5)
1. the special dynamometer machine of high-speed electric expreess locomotive, by drive motor (1), locked-rotor device (2), torque sensor (3), shaft coupling (4), intermediate supports seat (6), fixture (7), base (9) composition, the output shaft that it is characterized in that drive motor (1) packs shaft coupling (4) right-hand member axis hole into, locked-rotor device (2) lower end pin inserts shaft coupling (4) right-hand member radial hole, pin bottom props up the output shaft of drive motor (1), torque sensor (3) two ends ring flange connects respectively the transmission shaft right-hand member ring flange of shaft coupling (4) left end ring flange and intermediate supports seat (6) with bolt, aforesaid intermediate supports seat (6) left end casing is connected with another bolt with fixture, the transmission shaft left end of intermediate supports seat (6) stretches out casing.
2. the special dynamometer machine of a kind of high-speed electric expreess locomotive according to claim 1, is characterized in that shaft coupling (4) and torque sensor (3) are covered with protective cover (5).
3. the special dynamometer machine of a kind of high-speed electric expreess locomotive according to claim 1, is characterized in that fixing with foot bolt between drive motor (1) mounting hole, torque sensor mounting hole (3), intermediate supports seat (6) mounting hole and base (9).
4. the special dynamometer machine of a kind of high-speed electric expreess locomotive according to claim 1, is characterized in that between the output shaft of drive motor (1) and shaft coupling (4) right-hand member axis hole with key or spline joint.
5. the special dynamometer machine of a kind of high-speed electric expreess locomotive according to claim 1, is characterized in that between the transmission shaft right-hand member of intermediate supports seat (6) and ring flange with key or spline joint.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420103097.4U CN203732190U (en) | 2014-03-07 | 2014-03-07 | High-speed motor dedicated dynamometer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420103097.4U CN203732190U (en) | 2014-03-07 | 2014-03-07 | High-speed motor dedicated dynamometer |
Publications (1)
Publication Number | Publication Date |
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CN203732190U true CN203732190U (en) | 2014-07-23 |
Family
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Family Applications (1)
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CN201420103097.4U Expired - Lifetime CN203732190U (en) | 2014-03-07 | 2014-03-07 | High-speed motor dedicated dynamometer |
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CN (1) | CN203732190U (en) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106291358A (en) * | 2016-08-19 | 2017-01-04 | 无锡市朗迪测控技术有限公司 | New forms of energy electromechanical testing platform |
CN106840679A (en) * | 2017-03-22 | 2017-06-13 | 中国汽车技术研究中心 | A kind of system of testing of electric motors stall performance test |
CN107328506A (en) * | 2016-11-09 | 2017-11-07 | 哈尔滨工业大学 | High-speed electric main shaft dynamometer machine and its application |
CN109253175A (en) * | 2018-10-19 | 2019-01-22 | 陕西航空电气有限责任公司 | Dress for motor debugging is coupled structure |
CN110109016A (en) * | 2019-06-13 | 2019-08-09 | 重庆理工清研凌创测控科技有限公司 | New energy automobile motor test platform |
CN110702284A (en) * | 2019-10-15 | 2020-01-17 | 浙江大学台州研究院 | Novel dynamometer |
CN110907077A (en) * | 2019-11-11 | 2020-03-24 | 西北机电工程研究所 | Small motor dynamometer |
CN111668998A (en) * | 2020-05-28 | 2020-09-15 | 博能电器(常州)有限公司 | High-precision brushless motor provided with torque sensor |
CN113465918A (en) * | 2021-06-24 | 2021-10-01 | 重庆大学 | High-speed electric main shaft test bench |
-
2014
- 2014-03-07 CN CN201420103097.4U patent/CN203732190U/en not_active Expired - Lifetime
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106291358A (en) * | 2016-08-19 | 2017-01-04 | 无锡市朗迪测控技术有限公司 | New forms of energy electromechanical testing platform |
CN107328506A (en) * | 2016-11-09 | 2017-11-07 | 哈尔滨工业大学 | High-speed electric main shaft dynamometer machine and its application |
CN106840679A (en) * | 2017-03-22 | 2017-06-13 | 中国汽车技术研究中心 | A kind of system of testing of electric motors stall performance test |
CN106840679B (en) * | 2017-03-22 | 2023-10-24 | 中国汽车技术研究中心 | System for testing motor locked rotor performance experiment |
CN109253175B (en) * | 2018-10-19 | 2021-03-30 | 陕西航空电气有限责任公司 | Assembling structure for debugging motor |
CN109253175A (en) * | 2018-10-19 | 2019-01-22 | 陕西航空电气有限责任公司 | Dress for motor debugging is coupled structure |
CN110109016A (en) * | 2019-06-13 | 2019-08-09 | 重庆理工清研凌创测控科技有限公司 | New energy automobile motor test platform |
CN110702284B (en) * | 2019-10-15 | 2021-06-29 | 浙江大学台州研究院 | Dynamometer |
CN110702284A (en) * | 2019-10-15 | 2020-01-17 | 浙江大学台州研究院 | Novel dynamometer |
CN110907077A (en) * | 2019-11-11 | 2020-03-24 | 西北机电工程研究所 | Small motor dynamometer |
CN110907077B (en) * | 2019-11-11 | 2021-07-09 | 西北机电工程研究所 | Small motor dynamometer |
CN111668998A (en) * | 2020-05-28 | 2020-09-15 | 博能电器(常州)有限公司 | High-precision brushless motor provided with torque sensor |
CN113465918A (en) * | 2021-06-24 | 2021-10-01 | 重庆大学 | High-speed electric main shaft test bench |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20140723 |