CN203732190U - High-speed motor dedicated dynamometer - Google Patents

High-speed motor dedicated dynamometer Download PDF

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Publication number
CN203732190U
CN203732190U CN201420103097.4U CN201420103097U CN203732190U CN 203732190 U CN203732190 U CN 203732190U CN 201420103097 U CN201420103097 U CN 201420103097U CN 203732190 U CN203732190 U CN 203732190U
Authority
CN
China
Prior art keywords
drive motor
intermediate supports
supports seat
shaft coupling
torque sensor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN201420103097.4U
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Chinese (zh)
Inventor
何云强
刘立伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHONGQING CAERI AUTOMOBILE TEST EQUIPMENT DEVELOPMENT CO LTD
China Automotive Engineering Research Institute Co Ltd
Original Assignee
CHONGQING CAERI AUTOMOBILE TEST EQUIPMENT DEVELOPMENT CO LTD
China Automotive Engineering Research Institute Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHONGQING CAERI AUTOMOBILE TEST EQUIPMENT DEVELOPMENT CO LTD, China Automotive Engineering Research Institute Co Ltd filed Critical CHONGQING CAERI AUTOMOBILE TEST EQUIPMENT DEVELOPMENT CO LTD
Priority to CN201420103097.4U priority Critical patent/CN203732190U/en
Application granted granted Critical
Publication of CN203732190U publication Critical patent/CN203732190U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model provides a high-speed motor dedicated dynamometer, and relates to a test device. An output shaft of a driving motor (1) of the dynamometer is installed in a right end shaft hole of a coupler (4). A lower end pin of a rotation-blocking device (2) is inserted into a right end radial hole of the coupler (4). The bottom end of the pin abuts against the output shaft of the driving motor (1). Flange plates of two ends of a torque sensor (3) are connected with a left end flange plate of the coupler (4) and a right end flange plate of a transmission shaft of a middle supporting base (6) by using bolts. A left end machine shell of the aforementioned middle supporting base (6) and a clamp are connected by using another bolt. The machine shell stretches out of the left end of the transmission shaft of the middle supporting base (6). Requirements of high-speed operation, rapid response and stable and reliable operation in the test process are fully considered, and the high-speed motor dedicated dynamometer has characteristics of being simple, compact and reasonable in integrated arrangement, convenient to install, stable and accurate in test data, etc.

Description

The special dynamometer machine of high-speed electric expreess locomotive
Technical field
The utility model relates to testing apparatus, especially belongs to the special dynamometer machine of high-speed electric expreess locomotive that detects testing equipment.
Background technology
Along with developing rapidly of electric automobile, as the drive motor of power assembly core component, in testing laboratory, how to verify its quality, testing equipment is had to very high requirement.Because electric powered motor drive motor working speed can reach 12000 revs/min, and the rotating speed of common dynamometer machine is lower than 7000 revs/min, cannot meet test request.
Summary of the invention
The technical purpose of utility model be solve high-speed electric expreess locomotive is carried out to Performance And Reliability test, provide a kind of simple in structure, mechanical connection is easy for installation, the special dynamometer machine of the high-speed electric expreess locomotive of reliable operation.
For realizing above technical purpose, the technical solution of the utility model is; Formed by drive motor, locked-rotor device, torque sensor, shaft coupling, intermediate supports seat, fixture, base, the output shaft of its drive motor packs shaft coupling right-hand member axis hole into, locked-rotor device lower end pin inserts shaft coupling right-hand member radial hole, pin bottom props up the output shaft of drive motor, torque sensor two ends ring flange connects respectively the transmission shaft right-hand member ring flange of shaft coupling left end ring flange and intermediate supports seat with bolt, aforesaid intermediate supports seat left end casing is connected with another bolt with fixture, and the transmission shaft left end of intermediate supports seat stretches out casing.
Further, shaft coupling and torque sensor are covered with protective cover.
Further, between drive motor mounting hole, torque sensor mounting hole, intermediate supports seat mounting hole and base, fix with foot bolt.
Further, between the output shaft of drive motor and shaft coupling right-hand member axis hole with key or spline joint.
Further, between the transmission shaft right-hand member of intermediate supports seat and ring flange with key or spline joint.
The utility model has taken into full account test process high speed operation, the requirement such as reliable and stable that responds and turn round fast, and the simple compact and reasonable of integral arrangement, easy for installation, test data are stablized the features such as accurate.
Brief description of the drawings
Further illustrate the utility model below in conjunction with accompanying drawing.
Fig. 1 is the utility model mechanical connection sectional structure schematic diagram.
In figure: 1-drive motor 2-locked-rotor device 3-torque sensor 4-shaft coupling 5-protective cover 6-intermediate supports seat 7-fixture 8-test specimen 9-base.
Embodiment
Shown in Fig. 1, by drive motor 1, locked-rotor device 2, torque sensor 3, shaft coupling 4, intermediate supports seat 6, fixture 7, base 9 forms, the output shaft of its drive motor 1 packs shaft coupling 4 right-hand member axis holes into, locked-rotor device 2 lower end pins insert shaft coupling 4 right-hand member radial holes, pin bottom props up the output shaft of drive motor 1, torque sensor 3 two ends ring flanges connect respectively the transmission shaft right-hand member ring flange of shaft coupling 4 left end ring flanges and intermediate supports seat 6 with bolt, aforesaid intermediate supports seat 6 left end casings are connected with another bolt with fixture, the transmission shaft left end of intermediate supports seat 6 stretches out casing.
Further, shaft coupling 4 and torque sensor 3 are covered with protective cover 5.
Further, between drive motor 1 mounting hole, torque sensor mounting hole 3, intermediate supports seat 6 mounting holes and base 9, fix with foot bolt.
Further, between the output shaft of drive motor 1 and shaft coupling 4 right-hand member axis holes with key or spline joint.
Further, between the transmission shaft right-hand member of intermediate supports seat 6 and ring flange with key or spline joint.
In Fig. 1, the transmission shaft left end of intermediate supports seat 6 connects test specimen 8 by another shaft coupling.
Adopt little inertia high-speed driving motor 1, tail end installs non-contact code device additional, for tachometric survey and control.Drive motor 1 adopts water-cooled, its efficiency is far above air-cooled, distributing of the amount of heat that be conducive to because of frequent start-stop, heavily loaded running produces for a long time, also avoid bearing and winding temperature rise too high, in addition, water-cooled does not almost have sound, can effectively reduce stand noise, and this meets the test request of the stricter electric powered motor drive motor of noise requirements.Drive motor 1 output shaft arranges locked-rotor device 2, combines together with drive motor 1, shortens axial dimension as far as possible, is beneficial to lifting rotating speed.When locked-rotor device 2 carries out locked rotor test for tested motor, drive motor 1 output shaft is reliably fixing, and then measure stall moment of torsion.Base 9 base plates are reserved pin-and-hole, are convenient to be located after Installation and Debugging.
Due to the frequent frequent start-stop of drive motor 1 or in lasting running at a high speed, so the moment of inertia of rotary device is as far as possible little, anti-overload ability is eager to excel and axial length should be as far as possible little.The utility model has been selected contactless high rotary speed torque sensor 3, can between rotor and stator, carry out the data transmission of extremely safe, under the very large rugged environment of electromagnetic interference (EMI), vibration, humidity or temperature variation, can obtain measurement data reliably and with long-term.Torque sensor 3 is by being connected with intermediate supports seat 6 with drive motor 1 with shaft coupling 4, and it blocked to protection with protective cover 5.Protective cover 5 is made circular arc, and inwall approaches to the distance of revolving part as far as possible, is beneficial to Air Flow, is beneficial to reduction noise, and set up rubber at installed surface, pre-vibration prevention.
The effect of intermediate supports seat 6 is that test specimen 8 and torque sensor 3 are separated, and output terminal is connected with test specimen (tested motor) main shaft through another shaft coupling, and locating flange is accurately located for fixture 7.Bearing is selected high-speed bearing, and the axle coordinating with it and hole are by the design of handbook regulation and processing.3 of torque sensors bear moment of torsion, and other load is all born by intermediate supports seat 6, and torque sensor 3 has obtained effective protection.The transmission shaft of intermediate supports seat 6 is selected superior alloy steel, and configuration design becomes the spindle shape of strength structure, can resist the bending that High Rotation Speed produces, and its critical rotary speed can be calculated by software.The bearing of intermediate supports seat 6 is generally weld assembly or cast member, must carry out abundant crash handling.

Claims (5)

1. the special dynamometer machine of high-speed electric expreess locomotive, by drive motor (1), locked-rotor device (2), torque sensor (3), shaft coupling (4), intermediate supports seat (6), fixture (7), base (9) composition, the output shaft that it is characterized in that drive motor (1) packs shaft coupling (4) right-hand member axis hole into, locked-rotor device (2) lower end pin inserts shaft coupling (4) right-hand member radial hole, pin bottom props up the output shaft of drive motor (1), torque sensor (3) two ends ring flange connects respectively the transmission shaft right-hand member ring flange of shaft coupling (4) left end ring flange and intermediate supports seat (6) with bolt, aforesaid intermediate supports seat (6) left end casing is connected with another bolt with fixture, the transmission shaft left end of intermediate supports seat (6) stretches out casing.
2. the special dynamometer machine of a kind of high-speed electric expreess locomotive according to claim 1, is characterized in that shaft coupling (4) and torque sensor (3) are covered with protective cover (5).
3. the special dynamometer machine of a kind of high-speed electric expreess locomotive according to claim 1, is characterized in that fixing with foot bolt between drive motor (1) mounting hole, torque sensor mounting hole (3), intermediate supports seat (6) mounting hole and base (9).
4. the special dynamometer machine of a kind of high-speed electric expreess locomotive according to claim 1, is characterized in that between the output shaft of drive motor (1) and shaft coupling (4) right-hand member axis hole with key or spline joint.
5. the special dynamometer machine of a kind of high-speed electric expreess locomotive according to claim 1, is characterized in that between the transmission shaft right-hand member of intermediate supports seat (6) and ring flange with key or spline joint.
CN201420103097.4U 2014-03-07 2014-03-07 High-speed motor dedicated dynamometer Expired - Lifetime CN203732190U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420103097.4U CN203732190U (en) 2014-03-07 2014-03-07 High-speed motor dedicated dynamometer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420103097.4U CN203732190U (en) 2014-03-07 2014-03-07 High-speed motor dedicated dynamometer

Publications (1)

Publication Number Publication Date
CN203732190U true CN203732190U (en) 2014-07-23

Family

ID=51202253

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420103097.4U Expired - Lifetime CN203732190U (en) 2014-03-07 2014-03-07 High-speed motor dedicated dynamometer

Country Status (1)

Country Link
CN (1) CN203732190U (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106291358A (en) * 2016-08-19 2017-01-04 无锡市朗迪测控技术有限公司 New forms of energy electromechanical testing platform
CN106840679A (en) * 2017-03-22 2017-06-13 中国汽车技术研究中心 A kind of system of testing of electric motors stall performance test
CN107328506A (en) * 2016-11-09 2017-11-07 哈尔滨工业大学 High-speed electric main shaft dynamometer machine and its application
CN109253175A (en) * 2018-10-19 2019-01-22 陕西航空电气有限责任公司 Dress for motor debugging is coupled structure
CN110109016A (en) * 2019-06-13 2019-08-09 重庆理工清研凌创测控科技有限公司 New energy automobile motor test platform
CN110702284A (en) * 2019-10-15 2020-01-17 浙江大学台州研究院 Novel dynamometer
CN110907077A (en) * 2019-11-11 2020-03-24 西北机电工程研究所 Small motor dynamometer
CN111668998A (en) * 2020-05-28 2020-09-15 博能电器(常州)有限公司 High-precision brushless motor provided with torque sensor
CN113465918A (en) * 2021-06-24 2021-10-01 重庆大学 High-speed electric main shaft test bench

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106291358A (en) * 2016-08-19 2017-01-04 无锡市朗迪测控技术有限公司 New forms of energy electromechanical testing platform
CN107328506A (en) * 2016-11-09 2017-11-07 哈尔滨工业大学 High-speed electric main shaft dynamometer machine and its application
CN106840679A (en) * 2017-03-22 2017-06-13 中国汽车技术研究中心 A kind of system of testing of electric motors stall performance test
CN106840679B (en) * 2017-03-22 2023-10-24 中国汽车技术研究中心 System for testing motor locked rotor performance experiment
CN109253175B (en) * 2018-10-19 2021-03-30 陕西航空电气有限责任公司 Assembling structure for debugging motor
CN109253175A (en) * 2018-10-19 2019-01-22 陕西航空电气有限责任公司 Dress for motor debugging is coupled structure
CN110109016A (en) * 2019-06-13 2019-08-09 重庆理工清研凌创测控科技有限公司 New energy automobile motor test platform
CN110702284B (en) * 2019-10-15 2021-06-29 浙江大学台州研究院 Dynamometer
CN110702284A (en) * 2019-10-15 2020-01-17 浙江大学台州研究院 Novel dynamometer
CN110907077A (en) * 2019-11-11 2020-03-24 西北机电工程研究所 Small motor dynamometer
CN110907077B (en) * 2019-11-11 2021-07-09 西北机电工程研究所 Small motor dynamometer
CN111668998A (en) * 2020-05-28 2020-09-15 博能电器(常州)有限公司 High-precision brushless motor provided with torque sensor
CN113465918A (en) * 2021-06-24 2021-10-01 重庆大学 High-speed electric main shaft test bench

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GR01 Patent grant
CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20140723