LED lamp assembling orientation apparatus for correcting
Technical field
The utility model relates to a kind of LED lamp automatic assembling device, particularly a kind of LED lamp assembling orientation apparatus for correcting.
Background technology
In recent years, along with the rapid growth of LED bulb lamp demand, production capacity and the output of each manufacturing enterprise significantly increase, to the production capacity demand of existing LED bulb lamp also along with constantly increase; And the production of LED light fixture at present, no matter external still domestic production pattern remains taking traditional manual work as main, and the production capacity of traditional production operation pattern cannot meet the great demand in market.LED fitting structure is mainly made up of parts such as light source assembly, power supply module, radiator, lampshade, lamp holder, connectors.Current most of LED light fixture assembling is manual work, and by tactics of human sea, assembly automation level is very low.Also have part to adopt the directed permutation of mechanical system, but light source assembly in LED light fixture, that power supply module relates to electronic devices and components is more, in mechanical orientation permutation process, easily collision and friction, causes electronic devices and components to damage, and has increased production cost.For example Granted publication day is day in December, 2009, the patent No. is that 200820219775.8 Chinese utility model patent has disclosed a kind of LED lighting, this LED lighting comprises lamp holder, lamp socket, radiating shell, power source drive device, LED lamp group plate, reflection shield composition, radiating shell inside is provided with an isolation installation aspect, taking by its interior separation as epicoele and cavity of resorption, LED lamp plate is arranged in epicoele, power source drive device is located in cavity of resorption, lamp socket forms draw-in groove with radiating shell cavity of resorption and coordinates, and the connection between each parts is interference fit fixed.
Although this method without screw with cohere glue and be connected and the fastening assembling that just can complete easily light fixture, but the splicing ear of its power source drive device is to fix by the machinery of button line and groove, there is no apparatus for correcting and checkout gear, the less stable of electrical connection.
Utility model content
In view of this, be necessary to provide a kind of LED lamp assembling orientation apparatus for correcting of being convenient to automatic assembling.
A kind of LED lamp assembling orientation apparatus for correcting, the LED lamp that this band is corrected comprises Lamp cup and drive plate, this drive plate is assembled in this Lamp cup and relative this Lamp cup in position is fixed, one side direction of this drive plate protrudes out outward electronic component is installed, comprise drive plate orientation detection mechanism, drive plate orientation rotation mechanism and straightening mechanism, this drive plate orientation detection mechanism for judge electronic component on this drive plate towards; This drive plate orientation rotation mechanism of this drive plate orientation detection mechanism controls, if the electronic component on this drive plate roughly not towards a predetermined first direction, utilizes rotating mechanism rotation Lamp cup to make electronic component on this drive plate roughly towards this first direction; This straightening mechanism comprises clamping limb and is arranged at least two relative bare terminal ends on this clamping limb, this clamping limb bare terminal end stretches in this Lamp cup with the state opening, because the electronic component on this drive plate is roughly towards this first direction, this drive plate will be between described bare terminal end; Close up described bare terminal end and correct the orientation of this drive plate with clamping, the plane that described bare terminal end limits in the time of clamp position is vertical with this first direction.
A kind of LED lamp assembling orientation antidote, this orientation antidote comprises the steps: first this Lamp cup to be placed on the working plate of assembly line, and this drive plate is roughly vertically assembled in this Lamp cup; Utilize detector to detect the orientation of this drive plate, judge electronic component on this drive plate towards; If the electronic component on this drive plate not towards a predetermined first direction, utilizes rotating mechanism rotation Lamp cup, make electronic component on this drive plate roughly towards this first direction; The bare terminal end of the clamping limb of straightening mechanism stretched under open configuration in this Lamp cup and clamp this drive plate, the plane that the bare terminal end that this clamping limb contacts with this drive plate in the time of clamp position limits is vertical with this first direction; Regain this clamping limb, enter lower road assembling procedure.
Compared with prior art, this LED lamp assembling orientation apparatus for correcting is by arranging this drive plate orientation detection mechanism, drive plate orientation rotation mechanism and straightening mechanism, can judge the orientation of this drive plate and make electronic component on this drive plate towards this first direction, so that follow-up assembly operation by means such as rotation, rectifications.Because this LED lamp assembling orientation apparatus for correcting is provided with checkout gear and apparatus for correcting, can make drive plate towards preposition, there is the automatic assembling of being convenient to advantage.
Brief description of the drawings
Fig. 1 is the schematic perspective view figure of the LED lamp assembling orientation apparatus for correcting of the utility model the first embodiment.
Fig. 2 is the working state schematic representation of the drive plate orientation straightening mechanism in the lamp of LED shown in Fig. 1 assembling orientation apparatus for correcting.
Fig. 3 is the left view of the drive plate orientation straightening mechanism shown in Fig. 2.
Fig. 4 is that the lamp of LED shown in Fig. 1 is assembled lamp body to be positioned in orientation apparatus for correcting and the schematic diagram of drive plate.
Fig. 5 is that the lamp of LED shown in Fig. 4 is assembled lamp body to be positioned in orientation apparatus for correcting and the top view of drive plate.
Description of reference numerals:
100LED lamp assembling orientation apparatus for correcting 40 working plates
10 drive plate orientation detection mechanism 50 drive plates
20 drive plate orientation straightening mechanism 51 electronic components
21 clamping limb 60 Lamp cups
22 bare terminal end 61 accepting grooves
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the utility model is described in further detail.
Fig. 1 is the stereogram of the LED lamp assembling orientation apparatus for correcting 100 of the utility model the first embodiment, and this LED lamp assembling orientation apparatus for correcting 100 comprises drive plate orientation detection mechanism 10, drive plate orientation straightening mechanism 20, drive plate orientation rotation mechanism (not shown), working plate 40, drive plate 50 and Lamp cup 60.This drive plate 50 is assembled in this Lamp cup 60 and relative this Lamp cup 60 in position is fixed, and while rotating this drive plate 50, this Lamp cup 60 also will synchronously rotate.One side direction of this drive plate 50 protrudes out outward electronic component 51 (as shown in Figure 4) is installed.This drive plate orientation detection mechanism 10 for judge electronic component 51 on this drive plate 50 towards.Also comprise assembly line (not shown), before this drive plate orientation detection mechanism 10 is positioned at this drive plate orientation straightening mechanism 20.This assembly line (not shown) is provided with movably working plate 40, and this Lamp cup 60 is housed in this working plate 40, and this drive plate orientation rotation mechanism (not shown) is positioned under this working plate 40 and with this Lamp cup 60 and contacts.
For convenience of description, defined first direction (not shown) taking this working plate 40 as reference.The effect of this LED lamp assembling orientation apparatus for correcting 100 is exactly that the electronic component of this drive plate 50 51 is rotated, adjusted to just to this first direction, to light source board (not shown) is assembled on this drive plate 50 in next number of assembling steps.
Please refer to Fig. 1, this drive plate orientation detection mechanism 10 is for detection of the orientation of the electronic component 51 on this drive plate 50, and controls this drive plate orientation rotation mechanism (not shown) and adjust the orientation of this Lamp cup 60 and this drive plate 50.If the electronic component 51 on this drive plate 50 is towards this first direction, utilize this drive plate orientation rotation mechanism (not shown) rotation Lamp cup 60 to make electronic component 51 on this drive plate 50 roughly towards this first direction; This drive plate orientation detection mechanism 10 comprises detector (not shown).This detector (not shown) comprises two or more optical detection device (not shown), and described optical detection device (not shown) is arranged side by side to set a first surveyed area A (as shown in Figure 5).This detector (not shown) by set this first surveyed area A judge this electronic component 51 towards, this first surveyed area A is positioned at this Lamp cup 60 and arranges at this Lamp cup 60 of the position deviation away from this first direction center.This first surveyed area A is continuum, in the time that a part for this drive plate 50 is positioned at this first surveyed area A, judges on this drive plate that 50 electronic component 51 is not towards this first direction.
Please refer to Fig. 2, this drive plate orientation straightening mechanism 20 comprises clamping limb 21 and is arranged on four bare terminal ends 22 facing each other on this clamping limb 21, this clamping limb 21 and bare terminal end 22 stretch in this Lamp cup 60 with the state opening, because the electronic component 51 on this drive plate 50 is roughly towards this first direction, this drive plate 50 will be between these bare terminal ends 22; Close up these bare terminal ends 22 and correct the orientation of this drive plate 50 with clamping, the plane that these bare terminal ends 22 limit in the time of clamp position is vertical with this first direction.
When work, first this Lamp cup 60 is placed on the working plate 40 of assembly line, this drive plate 50 is roughly vertically assembled in this Lamp cup 60; Utilize detector (not shown) to detect the orientation of this drive plate 50, judge electronic component 51 on this drive plate 50 towards; If the electronic component 51 on this drive plate 50, not towards a predetermined first direction, utilizes drive plate orientation rotation mechanism to rotate this Lamp cup 60, make electronic component 51 on this drive plate 50 roughly towards this first direction; Afterwards, the bare terminal end 22 of the clamping limb 21 of this drive plate orientation straightening mechanism 20 is stretched in this Lamp cup 60 under open configuration and clamp this drive plate 50, the plane that the bare terminal end 22 that this clamping limb 21 contacts with this drive plate 50 in the time of clamp position limits is vertical with this first direction; Regain this clamping limb 21, enter lower road assembling procedure.
In sum, this LED lamp assembling orientation apparatus for correcting 100 by the detector (not shown) in this drive plate orientation detection mechanism 10 by set the first surveyed area A judge this electronic component 51 towards, in the time that a part for this drive plate 50 is positioned at this first surveyed area A, judge on this drive plate that 50 electronic component 51 is not towards this first direction, now this drive plate orientation detection mechanism 10 controls this drive plate orientation rotation mechanisms rotation Lamp cup 60 and makes electronic component 51 on this drive plate 50 roughly towards this first direction; Stretch in this Lamp cup 60 with the state opening with clamping limb 21 and the bare terminal end 22 of this drive plate orientation straightening mechanism 20 again, close up these bare terminal ends 22 and correct the orientation of this drive plate 50 with clamping, the plane that these bare terminal ends 22 limit in the time of clamp position is vertical with this first direction, corrects and Assembly Action thereby complete.Because this LED lamp assembling orientation apparatus for correcting is provided with checkout gear and apparatus for correcting, can make drive plate 50 towards preposition, there is the automatic assembling of being convenient to, and LED light fixture after assembling there is the advantage of stable performance.
Understandably, this detector is CCD imaging detector.This clamping limb 21 at least should comprise two relative bare terminal ends 22, and one of them bare terminal end 22 should be planar structure, to contact with this drive plate 50, corrects the direction of this drive plate 50.
These are only preferred embodiment of the present utility model above, not in order to limit the utility model, any those skilled in the art, not departing from this programme technical scope, can work as and utilize the technology contents of above-mentioned exposure to make the equivalent embodiment that a little change is equal variation.In every case for departing from technical solutions of the utility model content, according to the utility model technical spirit to any amendment made for any of the above embodiments, be equal to replacements, improvement etc., within all should being included in the scope that the utility model protects.