Draw doubling mechanism and doubling turning device on trousers, adult incontinence pants manufacturing line
Technical field
The utility model relates to a kind of diaper production lines, especially a kind of doubling mechanism and doubling turning device that can draw trousers, the rear processing of adult pants doubling upset.
Background technology
Draw trousers, adult pants in process of production, need to be by the plane paper diaper product doubling launching, then the waistline part both sides of thermal compression welding paper diaper product are shaped.In industry, in the manufacturing line of general converted paper urine pants, for the doubling of paper diaper product, be all to adopt a wheel shaft to push down the middle part of planar products, then pass through the ship shape folded sheet of both sides by planar products doubling, generally this folded sheet all adopts sheet metal component manufacture.Adopt the structure of this doubling mode, paper diaper product is subject to the traction such as nip rolls, belt conveyor in doubling process simultaneously, therefore in doubling process, between product and panel beating folded sheet, force of sliding friction is large, and friction drag is large and heating is very serious, has had a strong impact on the crudy of paper diaper products; For this reason, while adopting this to folded structure converted paper urine pants, producing linear speed can not be too large, causes product work efficiency also not high.
Utility model content
Design goal: avoid the weak point in background technology, design a kind of capable of reducing friction resistance, improve the doubling mechanism of drawing trousers, adult incontinence pants manufacturing line and the doubling turning device of product processing quality and work efficiency.
Design plan: in order to realize above-mentioned design goal.1, doubling mechanism comprises O type band and is located at many groups transition wheel bar of O type band top, is first technical characterictic of the present utility model.The object of design is like this, O type band in doubling mechanism is by O type wheel guiding, O type band top is provided with many group transition wheel bars and every group of transition wheel bar forms to the transition wheel bar of both sides by being located at O type wheel shaft, in every group two transition wheel bars be symmetrical arranged and two transition wheel bars between form an acute angle, many groups transition wheel bar cramp of arranging along O type band direction is contended decrescence little, Product Level imports O type band below after being transported to doubling driving wheel, under the effect of O type band, product middle part is pushed down by O type band, two waistline position perks of product are launched in product both sides, and under many group transition wheel bar directional taggings, two waistline positions of product are slowly drawn close, until product both sides waistline overlaps, complete the doubling of product, in this process, product contacts with many group transition wheel bars folding part, and transition wheel bar all rotates with the transmission of product, product is to being cliding friction between folding part and transition wheel bar, meanwhile, O type band as last item effect push down product middle part, between O type band and product, be also cliding friction, when having realized the automatic doubling of product, also the friction drag while having effectively reduced product doubling, the damage while avoiding product doubling, improves product processing quality.2, organize inner side, the outside that transition wheel bar is alternately arranged in product foldable plane, be second technical characterictic of the present utility model more.The object of design is like this, the every group of transition wheel bar being made up of two symmetries, two transition wheel bars is at an angle intervally arranged along O type band, many group transition wheel bars are alternately arranged in inner side, the outside of product foldable plane, product is in the time replacing through two transition wheel bars of many group transition wheel bars, many group transition wheel pole pair products produce certain pulling force, ensure that product remains smooth in doubling process, effectively ensured the accuracy of product doubling position, improve the quality of products.3, O type is taken turns the arc being from high to low and is arranged, and is the 3rd technical characterictic of the present utility model.The object of design is like this, curved the arranging of multiple O type wheel of guiding O type band, and multiple O type wheels start to arrange from high to low from doubling driving wheel, the O type wheel that is positioned at doubling mechanism outlet side is placed in horizontal direction, continous-stable when downward the arranging of O type wheel arc ensured product transmission, prevent that product doubling position from shift phenomenon occurring, ensure product doubling precision.4, doubling turning device is made up of doubling mechanism, pinch mechanism and switching mechanism, is the 4th technical characterictic of the present utility model.The object of design is like this, doubling turning device is made up of the doubling mechanism, pinch mechanism and the switching mechanism that are arranged in frame, the planar products waistline part longitudinal arrangement launching is after the doubling of doubling mechanism, product is vertical state from middle part doubling and enters in pinch mechanism, pinch mechanism pushes product, the product that leads after air scavenge in doubling product is vertically entered in switching mechanism, by switching mechanism, vertical product is rotated to horizontality output gradually, be convenient to the operations such as postorder welding, cut-out; By doubling turning device, not only realize the automatic doubling of product, improve product work efficiency, and the friction force acting on product in whole process is cliding friction, avoided the frictionally damage of apparatus to product in production process, ensure product processing quality, in addition, the inlet point of doubling turning device and delivery port product are horizontality, have met the processing request of existing diaper production lines, can be arranged on all kinds of diaper production lines, practicality is stronger.5, pinch mechanism is made up of the interior conveying mechanism and the outer conveying mechanism that form product channels, is the 5th technical characterictic of the present utility model.The object of design is like this, pinch mechanism is made up of the interior conveying mechanism of vertically placing and outer conveying mechanism, interior conveying mechanism and outer conveying mechanism are by two roll shafts and be enclosed within the belt composition on roll shaft, interior conveying mechanism and outer conveying mechanism belt staggered relatively and in the two is oppositely arranged, between the belt of two conveying mechanisms, form product channels, after doubling, product is by after pinch mechanism, due to the extruding of two belts, by the Bas Discharged in product, dwindle the thickness of product, not only be convenient to postorder welding, the manufacturing procedures such as cut-out, and a lot of packing costs have also been saved in the reduction of the integral thickness of product.6, in the belt that interior conveying mechanism is relative with outer conveying mechanism, being all arranged with the clamping transition wheel of multipair uniform arrangement, is the 6th technical characterictic of the present utility model.The object of design is like this, belt in interior conveying mechanism and outer conveying mechanism is oppositely arranged, form product channels, simultaneously in interior conveying mechanism and outer conveying mechanism opposite side belt, be arranged with respectively the clamping transition wheel of multipair uniform arrangement, after multipair clamping transition wheel, greatly improve the rate of discharge of gas in product at the product between two belts, effectively reduced the thickness after product extruding.7, switching mechanism is made up of the turning wheel of organizing gradual change angle more, and every group of upset transition wheel composition that turning wheel arranges by two opposing parallel, is the 7th technical characterictic of the present utility model.The object of design is like this, the product channels of switching mechanism forms by organizing turning wheel more, each group turning wheel is all not identical with the angle of horizontal direction, and respectively organize turning wheel from switching mechanism entrance to switching mechanism outlet gradually by vertical direction to horizontal direction gradual change, every group of upset transition wheel formation that turning wheel arranges by pair of parallel, and product is successively through two upset transition wheels of each group of turning wheel, by each group of turning wheel gradually by product output in horizontal direction from 90 ° of vertical direction upsets, realize the automatic turning of product, effectively enhance productivity, be convenient to the processing of product postorder.
Technical scheme 1: a kind of doubling mechanism of drawing on trousers, adult incontinence pants manufacturing line, its doubling driving wheel by servomotor control is fixed in frame; Doubling driving wheel rear is provided with the O type band of multiple O type wheel guiding; Group transition wheel bars more than being interval with along O type band top and every group of transition wheel bar include two and are symmetrically set in respectively the transition wheel bar composition of O type wheel shaft to both sides; Angle between transition wheel bar is the acute angle diminishing gradually along O type band.
Technical scheme 2: a kind of doubling turning device drawing on trousers, adult incontinence pants manufacturing line, it comprises the doubling mechanism described in technical scheme 1, and doubling mechanism rear is provided with pinch mechanism and switching mechanism successively; Pinch mechanism is made up of interior conveying mechanism and outer conveying mechanism, and interior conveying mechanism and outer conveying mechanism are by two vertical roll shafts and be enclosed within the belt composition on roll shaft, and form product channels between interior conveying mechanism and the belt of outer conveying mechanism; Switching mechanism comprise upper bracket, lower bracket and be arranged on upper bracket and lower bracket between the turning wheel of many groups gradual change angle, the angle of many group turning wheels and horizontal direction from 90 ° of switching mechanism inlet point sides to 0 ° of gradual change of discharging opening side, and every group of two upset transition wheels formations that turning wheel arranges by opposing parallel.
The utility model compared with background technology, the one, when having realized the automatic doubling of product, upset, the friction drag while also having effectively reduced product doubling, upset, the damage while avoiding product doubling, upset, improves product processing quality; The 2nd, ensure that product remains smooth in doubling, switching process, effectively ensure the accuracy of product doubling, upturned position, improve the quality of products; The 3rd, ensure continous-stable when product transmits, prevent that product doubling, upset from shift phenomenon occurring, ensure product doubling, upset precision; The 4th, meet the processing request of existing diaper production lines, can be arranged on all kinds of diaper production lines, practicality is stronger; The 5th, dwindle the thickness of product, be not only convenient to the manufacturing procedures such as postorder welding, cut-out, and the integral thickness of product reduces and has also saved a lot of packing costs.
Brief description of the drawings
Below in conjunction with accompanying drawing, technical solutions of the utility model are described further.
Accompanying drawing 1 is the main TV structure schematic diagram of the utility model doubling mechanism.
Accompanying drawing 1-1 is the plan structure schematic diagram of the utility model doubling mechanism.
Accompanying drawing 1-2 is the left TV structure schematic diagram of the utility model doubling mechanism.
Accompanying drawing 2 is the main TV structure schematic diagram of the utility model pinch mechanism.
Accompanying drawing 2-1 is the plan structure schematic diagram of the utility model pinch mechanism.
Accompanying drawing 2-2 is the left TV structure schematic diagram of the utility model pinch mechanism.
Accompanying drawing 3 is the main TV structure schematic diagram of the utility model switching mechanism.
Accompanying drawing 3-1 is the structural representation that is vertical state turnover wheel in accompanying drawing 3.
Accompanying drawing 3-2 is the structural representation that is 45° angle state turnover wheel in accompanying drawing 3.
Accompanying drawing 3-3 is the structural representation of turning wheel of being the level of state in accompanying drawing 3.
Accompanying drawing 4 is the structural representation of the utility model doubling turning device.
Accompanying drawing 5 is the flat expand state figure before product doubling.
Detailed description of the invention
Below in conjunction with drawings and the specific embodiments, the utility model is described in further detail.
Embodiment 1: with reference to accompanying drawing 1,1-1 and 1-2.Draw the doubling mechanism on trousers, adult incontinence pants manufacturing line, it comprises doubling driving wheel 101, the one group of O type wheel 102 being fixed in frame and organizes transition wheel bar 104 more; Described doubling driving wheel 101 is by servomotor control, and doubling driving wheel 101 is located at inlet point side, docks with the delivery port of last manufacturing procedure device on manufacturing line; Described doubling driving wheel 101 rears are provided with the O type wheel 101 of one group of curved arrangement, and on O type wheel 101, the O type band 103 of guiding is curved; The O type wheel 102 of described arc shooting reduces gradually from doubling driving wheel 101 places, and the O type wheel 102 that is positioned at O type band 103 tail ends is axial horizontal positioned; Described O type band 103 belows are product channels, and the planar products middle part of expansion is positioned at O type and takes turns 102 belows; Described O type band 103 tops are interval with many group transition wheel bars 104; Described every group of transition wheel bar 104 is a pair of symmetrically arranged transition wheel bar 104, and two transition wheel bars 104 are symmetrically set in respectively O type and take turns 102 axial both sides; Described transition wheel bar 104 is all actively set on transition axis 105 and transition axis 105 is fixed in frame by adjustable clamping seats 106; Two transition wheel bars 104 in described every group of transition wheel bar 104 are all placed down, and in every group, two transition wheel bars 104 all form an acute angle; The acute angle that in described every group, two transition wheel bars 104 form is not identical, and in every group, the angle between two transition wheel bars 104 diminishes gradually along O type band 103 front line directions.
In described frame, be positioned at O type band 103 tops and be provided with multiple backing rolls 108, and backing roll 108 all be arranged in parallel with O type wheel 102; In described frame, be also provided with dancer rools 109, and dancer rools 109 be arranged with O type wheel 102 in parallel; Described antiseized O type band 107 is walked around successively multiple backing rolls 108, dancer rools 109 and O type and is taken turns 102 belows, and struts annular antiseized O type band 107 by backing roll 108, dancer rools 109 and O type wheel 102; Described dancer rools 109, backing roll 108 are prior art, are outsourcing piece, can control the tightness of O type band after installation by adjusting dancer rools 109.
Product is after a upper operation machines, be the plane of expansion, as shown in Figure 5, the planar products horizontal feed of launching is to doubling driving wheel 101, through O type band 103 after product middle part is folding, product both sides are the perk of waistline part, the many groups transition wheel bar 104 diminishing gradually by angle successively, under the guiding of each group of two transition wheel bars 104, product both sides are drawn close gradually, and overlap at exit end, realize the automatic doubling that launches planar products, simultaneously in product doubling process, between product both sides and transition wheel bar 104, it is cliding friction, wearing and tearing while greatly reducing product doubling, ensure product design.
Embodiment 2: on the basis of embodiment 1, a kind of doubling mechanism of drawing on trousers, adult incontinence pants manufacturing line, described in it, each group transition wheel bar 104 is alternately arranged in respectively inner side, the outside of product foldable plane; Product, in the time replacing through two transition wheel bars 104 of many group transition wheel bars 104, is organized transition wheel bar 104 more product is produced to certain pulling force, ensures that product remains smooth in doubling process, has effectively ensured the accuracy of product doubling position.。
Embodiment 3: on the basis of embodiment 1, with reference to accompanying drawing 4.Draw the doubling turning device on trousers, adult incontinence pants manufacturing line, it comprises the doubling mechanism 1 described in embodiment 1, and doubling mechanism 1 rear is provided with pinch mechanism 2 and switching mechanism 3 successively; The delivery port of described doubling mechanism 1 docks with the input port of pinch mechanism 2; The delivery port of described pinch mechanism 2 docks with the input port of switching mechanism 3; The delivery port of described switching mechanism 3 and subsequent processing dock as the input port of welding mechanism; Described doubling mechanism 1, pinch mechanism 2 and switching mechanism 3 turn round by the control of PLC controller.
With reference to accompanying drawing 2,2-1,2-2.Described pinch mechanism 2 is made up of interior conveying mechanism 210 and outer conveying mechanism 220; Described interior conveying mechanism 210 by vertical pinch driving wheel 201, roll shaft 203 and be enclosed within driving wheel 201 and roll shaft 203 on belt 204 form; Described outer conveying mechanism 220 by vertical pinch driving wheel 201, roll shaft 203 and be enclosed within driving wheel 201 and roll shaft 203 on belt 204 form; Between described interior conveying mechanism 210 and the belt 204 of outer conveying mechanism 220, form product channels; Described interior conveying mechanism 210 and outer conveying mechanism 220 pinch driving wheel 201 by driven by servomotor; Belt 204 inner sides that described interior conveying mechanism 210 is relative with outer conveying mechanism 220, are also arranged with respectively multipair clamping transition wheel 202; Uniform being spaced of described multipair clamping transition wheel 202; Driving wheel 201 ends that pinch in described interior conveying mechanism 210, outer conveying mechanism 220 are equipped with flexible universal coupling 206; Described outer conveying mechanism 220 slides and is located on the horizontal guide rail 207 of frame, can control to adjust the width between centers between interior conveying mechanism 210 and outer conveying mechanism 220 by flexible universal coupling 206 and horizontal guide rail 207, the gap in regulating between conveying mechanism 210 and 220 two belts 204 of outer conveying mechanism; Described pinch mechanism 2 front portions are also provided with single shaft Deviation rectifier 205 between doubling mechanism 1 and pinch mechanism 2; Described single shaft Deviation rectifier 205 is prior aries, can, in outsourcing on the market, not be described further at this; Described doubling mechanism 1 is product after the doubling of output vertically, after single shaft Deviation rectifier 205 is adjusted, is transported to pinch mechanism 2, ensures the planarization of product, improves the quality of products.
With reference to accompanying drawing 3,3-1,3-2,3-3.Described switching mechanism 3 comprises upper bracket 301 and lower bracket 302; Described upper bracket 301 and lower bracket 302 are the mounting bracket of gradual change angle, and upper bracket 301 and lower bracket 302 are installed in frame; Between described upper bracket 301 and lower bracket 302, be provided with many group turning wheels 310; The described many groups turning wheel 310 being arranged in upper bracket 301 and lower bracket 302 is gradual change angle and arranges; Described many group turning wheels 310, are placed and are gradually become horizontal direction and place by vertical direction to delivery port from input port, the angle of many group turning wheels 310 and horizontal direction from 90 ° of switching mechanism 3 inlet point sides to 0 ° of gradual change of discharging opening side; Described every group of turning wheel 310 forms by two upset transition wheels 303 of opposing parallel setting; Described two upset transition wheels 303 respectively symmetry are arranged on upper bracket 301 and lower bracket 302; Described upset transition wheel 303 is all rack-mount by universal coupling 305; Described upper bracket 301 is fixed on frame by line slideway 304, and by line slideway 304 and universal coupling 305 controllable adjustable upper brackets 301 height apart from lower bracket 302, i.e. spacing between two upset transition wheels 303 of capable of regulating.
Product is after a upper operation machines, be the plane of expansion, as shown in Figure 5, the planar products horizontal feed of expansion is to the doubling driving wheel 101 of doubling mechanism 1, through O type band 103 after product middle part is folding, product both sides are the perk of waistline part, the many groups transition wheel bar 104 diminishing gradually by angle successively, under the guiding of each group of two transition wheel bars 104, product both sides are drawn close gradually, and overlap and vertically output at exit end, realize product doubling; After product doubling after single shaft Deviation rectifier 205 correction, what vertically enter pinch mechanism 2 pinches driving wheel 201, and by after multiple extruding that pinch transition wheel 202 and belt 204, the air in doubling product intermediate space is got rid of, dwindle thickness the vertical output of product; After product is exported by pinch mechanism 2, vertically enter switching mechanism 3, product is clamped between two upset transition wheels 303 of every group of turning wheel 310, because the angle of many group turning wheels 310 is the vertical gradual change track to horizontality, the product being clamped between upset transition wheel 303 is also overturn by each group of turning wheel 310 gradually, until product is transported to switching mechanism 3 equipped at outlet port, product is turned to horizontal direction, enter the processing of subsequent handling, as welding, cut-out etc.
It is to be understood that: although above-described embodiment is to the mentality of designing of the present utility model detailed text description of contrasting; but these text descriptions; just the simple text of the utility model mentality of designing is described; instead of restriction to the utility model mentality of designing; any combination, increase or amendment that does not exceed the utility model mentality of designing, all falls in protection domain of the present utility model.