Powder pneumatic for dyeing is carried and metering system
Technical field
The utility model relates to a kind of powder pneumatic for dyeing to be carried and metering system, for dyeing powder length is apart from the use first of strength conveying and metering.
Background technology
In scale dye vat production process, the needed powder auxiliary agent of each dye vat must be transported to the transitional storehouse on each dye vat charging basket, and after accurate measurement, is transported to dye vat charging basket by transitional storehouse.
The metering of available technology adopting a dead lift, although a dead lift does not have energy consumption, bath raio easily to control yet, labor content is large, inefficiency, and material waste is many when metering, measuring accuracy is low, even affect corporate environment, increase employee's industrial injury probability, very inadvisable.At present, there are many enterprises to adopt liquid conveying and metering, work capacity reduces greatly, work efficiency improves greatly, and it is also high can not affect environment, measuring accuracy, but adopt liquid conveying and metering bath raio to be difficult to control, the poor quality of dying cloth, because need laser heating, energy consumption is also very large, is not a kind of well conveying and metering method.
Therefore, those skilled in the art need to research and develop that a kind of delivery speed is fast, metering accurately, energy consumption is little and bath raio control is easy, upper colour-stable.The conveying and metering method of the good quality of dying cloth, the utility model produces thus.
Utility model content
For the above-mentioned technical matters of prior art, the purpose of this utility model is to provide a kind of powder pneumatic for dyeing and carries and metering system, and delivery speed is fast, metering is accurate, and easily controls bath raio, dyes cloth stable, and quality is good.
For achieving the above object, the utility model is achieved through the following technical solutions:
A kind of powder pneumatic for dyeing is carried and metering system, comprise the electric control system for controlling mechanics, described mechanics comprises charging basket, transitional storehouse and dust exhaustor are installed on described charging basket, described dust exhaustor is arranged near of transitional storehouse or inner, described dust exhaustor is connected with change-over valve by pipeline, and described change-over valve is connected with powder force feed storehouse by pipeline; Described electric control system comprises electric control circuit unit and gas control loop unit, and described electric control circuit unit is connected with pneumatic control circuit unit, and described pneumatic control circuit unit is connected with transitional storehouse.
Described top, powder force feed storehouse is feed part, and described feed part is jumbo bag feed or screw feeder.
Described electric control circuit unit comprises Programmable Logic Controller, touch-screen and control housing, in described control housing, electromagnetic valve is installed, after the weight signal of powder gathers by LOAD CELLS, after active signal modulate circuit amplifies shaping and filtering, send into the analog input module of Programmable Logic Controller, the switch controlling signal of Programmable Logic Controller output is undertaken being connected with electromagnetic valve after Amplification and insulation by control housing.
Described electric control circuit unit comprises upper control unit and the next control unit, and described upper control unit is arranged near in powder force feed storehouse, and described the next control unit is arranged near of transitional storehouse.
Described pneumatic control circuit unit comprises interconnective source of the gas and three linked piece, in described dust exhaustor, vent valve is installed, and described source of the gas is connected with change-over valve, vent valve and transitional storehouse respectively by electromagnetic valve.
The beneficial effects of the utility model are as follows:
The utility model can be realized in scale dye vat production process, by needed each dye vat powder auxiliary agent, adopt Electromechanical Control integrated by powder conveying, directly powder conveying is to the transitional storehouse on each dye vat charging basket, and after accurate measurement, be transported to dye vat charging basket by transitional storehouse; For dyeing powder length is apart from the use first of strength conveying (can reach 100 meters) and accurate measurement, system architecture is simple, and work efficiency is high, and less energy consumption reduces the secondary pollution of environment, promotes the quality of final production product.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Wherein, 1 is that charging basket, 2 is that transitional storehouse, 3 is that dust exhaustor, 4 is that change-over valve, 5 is that pipeline, 6 is powder force feed storehouse.
Detailed description of the invention
Below in conjunction with specific embodiment, the utility model is further described, but protection domain of the present utility model is not limited to this.
As shown in Figure 1, the utility model is carried and metering system for the powder pneumatic of dyeing, comprise the electric control system for controlling mechanics, mechanics comprises charging basket 1, transitional storehouse 2 and dust exhaustor 3 are installed on charging basket 1, dust exhaustor 3 is arranged near of transitional storehouse 2 or inner, and dust exhaustor 3 is connected with change-over valve 4 by pipeline 5, and change-over valve 4 is connected with powder force feed storehouse 6 by pipeline 5; Electric control system comprises electric control circuit unit and gas control loop unit, and electric control circuit unit is connected with pneumatic control circuit unit, and pneumatic control circuit unit is connected with transitional storehouse 2.
In the utility model, 6 tops, powder force feed storehouse are feed part, and feed part is jumbo bag feed or screw feeder, or adopts other form.
Electric control circuit unit in the utility model comprises Programmable Logic Controller, touch-screen and control housing, electromagnetic valve is installed in control housing, after the weight signal of powder gathers by LOAD CELLS, after active signal modulate circuit amplifies shaping and filtering, send into the analog input module of Programmable Logic Controller, the switch controlling signal of Programmable Logic Controller output is undertaken being connected with electromagnetic valve after Amplification and insulation by control housing.
Electric control circuit unit in the utility model comprises upper control unit and the next control unit, and upper control unit is arranged near in powder force feed storehouse 6, and the next control unit is arranged near of transitional storehouse 2.
Pneumatic control circuit unit in the utility model comprises interconnective source of the gas and three linked piece, in dust exhaustor 3, vent valve is installed, and source of the gas is connected with change-over valve 4, vent valve and transitional storehouse 2 respectively by electromagnetic valve.
When use, when dye vat needs powder auxiliary agent x kilogram, input this requirement by near the touch-screen of the next control unit transitional storehouse 2, then pass near the upper control unit's (or inputting this desired signal to upper computer by additive method) in powder force feed storehouse 6; Upper control unit is after the electromagnetic valve by pneumatic control circuit commutates the multiple change-over valves 4 on pipeline 5 respectively (other valve also can convert according to the needs of carrying), then make powder force feed storehouse 6 start working, powder starts to be transported to the corresponding excessive storehouse 2 of dye vat.In the time that the powder weight in excessive storehouse 2 exceedes x kilogram, powder force feed storehouse 6 quits work.Frequency conversion spiral feeding mechanism on transitional storehouse 2 is started working, toward the interior conveying powder of dye vat charging basket 1.Frequency conversion spiral feeding mechanism quits work in the time that the interior conveying powder of dye vat charging basket 1 just reaches required x kilogram, (can to reach accuracy requirement by the mode such as frequency conversion or big or small valve).
The utlity model has following control feature: 1) the frequency conversion spiral feeding mechanism on transitional storehouse 2 is started working, toward the interior conveying powder of dye vat charging basket 1, frequency conversion spiral feeding mechanism quits work in the time that the interior conveying powder of dye vat charging basket 1 just reaches required x kilogram, (can to reach accuracy requirement by the mode such as frequency conversion or big or small valve), and whole control process is closed loop control; 2) the powder weight out of reach in transitional storehouse 2 is in the time that dye vat n needs x kilogram of powder auxiliary agent, and feed supplement process is closed loop control; 3), if there be y dye vat in whole factory, the needed powder auxiliary agent of each dye vat is also that closed loop cycle detects; 4) unlatching of the change-over valve 4 on whole pipeline 5 or commutation are also closed loop control and detection.
In the utility model, the required software of using is conventional software.
The utility model can be realized in scale dye vat production process, by needed each dye vat powder auxiliary agent, adopt Electromechanical Control integrated by powder conveying, directly powder conveying is to the transitional storehouse 2 on each dye vat charging basket, and after accurate measurement, be transported to dye vat charging basket 1 by transitional storehouse 2; For dyeing powder length is apart from the use first of strength conveying (can reach 100 meters) and accurate measurement, system architecture is simple, and work efficiency is high, and less energy consumption reduces the secondary pollution of environment, promotes the quality of final production product.
Above-described embodiment is only for the inventive concept of the present utility model of explaining, but not restriction to the utility model rights protection, allly utilizes this design to carry out the change of unsubstantiality to the utility model, all should fall into protection domain of the present utility model.