CN203713193U - Carriage plate bonding system - Google Patents
Carriage plate bonding system Download PDFInfo
- Publication number
- CN203713193U CN203713193U CN201320854847.7U CN201320854847U CN203713193U CN 203713193 U CN203713193 U CN 203713193U CN 201320854847 U CN201320854847 U CN 201320854847U CN 203713193 U CN203713193 U CN 203713193U
- Authority
- CN
- China
- Prior art keywords
- vacuum
- compartment board
- bonding system
- cavity
- carriage plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000012528 membrane Substances 0.000 claims abstract description 8
- 239000011521 glass Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 19
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 8
- 239000000853 adhesive Substances 0.000 abstract description 4
- 230000001070 adhesive effect Effects 0.000 abstract description 4
- 238000004458 analytical method Methods 0.000 abstract description 3
- 238000004026 adhesive bonding Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 235000015110 jellies Nutrition 0.000 description 3
- 239000008274 jelly Substances 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Landscapes
- Joining Of Glass To Other Materials (AREA)
Abstract
The utility model discloses a carriage plate bonding system, comprising a work bench, a border, a vacuum membrane and an evacuating device, wherein the border is tightly connected to the work bench and covered with the vacuum membrane; a cavity is formed among the work bench, the border and the vacuum membrane; the cavity can be used for containing the horizontally placed carriage plate; the evacuating device is used for evacuating the cavity. Compared with the prior art, the bonding system carries out gluing and pressurizing by using barometric pressure generated in evacuating; the operation process can be finished just by a person, so as to ensure the carriage plate is even in stress in the whole, the overall adhesive strength of the carriage plate is consistent basically, and the human cost can be reduced. In addition, bubbles in a rubber layer can be eliminated by evacuating, so that the bonding layer is tighter to combine, and the pressure-holding time required by the bonding process can be shortened. Relatively to the same specification of carriage plate, the pressure-holding time required for evacuating and pressurizing is just 50% of that of the traditional pressurizing method by analysis, so that the production efficiency of the carriage plate is improved, and the production cycle is shortened.
Description
Technical field
The utility model relates to compartment board adhesion technique equipment technical field, particularly a kind of compartment board bonding system.
Background technology
Caravan claims again " family on wheel ", has " room " and " car " two large functions concurrently, but its attribute or car, is a kind of car type of removable, the basic facilities with herbal.House facility on caravan comprises furniture and the electrical equipment such as bedding, stove and accessory, refrigerator, cabinet, sofa, dining table and chair, bath facility, air-conditioning, TV, sound equipment, can be divided into and drive region, daily life region, region, bedroom, health region, region, kitchen etc., caravan is to integrate " clothing, food, shelter, OK ", realize the trendy product of " travel in life, live in travelling ".
As shown in Figure 1, the figure shows the structural representation of caravan.Caravan comprise walking mechanism 1 ' and compartment 2 ', wherein, compartment 2 ' be fixedly connected on walking mechanism 1 ' upper, walking mechanism 1 ' primary functional elements and operation principle identical with common vehicle, do not repeat them here.Compartment 2 ' be to enclose by polylith compartment board the shell structure forming, wherein, compartment board comprises inside and outside body of wall and is arranged at heat-insulation layer between the two, this heat-insulation layer is adhesively fixed and is connected by jelly with inner wall with exterior wall.
In adhesion process, on inside and outside body of wall and heat-insulation layer three's opposite face, smear after appropriate compound jelly stack successively and be placed on cast iron plate, then coordinate weight or the hydraulic press of tens tons to pressurize, until compound jelly solidify to form composite layer.
In above-mentioned adhesion technique, adopt weight pressuring method, existence is of poor quality because compartment board discontinuity causes, operator's inefficiency, the problem that labour intensity is large.
In view of this, how the adhesion technique of efficient, low-cost and high-quality enforcement compartment board, is those skilled in the art's technical barriers urgently to be resolved hurrily.
Utility model content
For above-mentioned defect, the utility model provides a kind of compartment board bonding system, with the adhesion technique of efficient, low-cost and high-quality enforcement compartment board.
Compartment board bonding system provided by the utility model, comprise workbench, frame, vacuum diaphragm and vacuum extractor, wherein, frame is sealedly attached on workbench and is coated with vacuum diaphragm, between workbench, frame and vacuum diaphragm, form cavity, this cavity can be used for holding the compartment board of horizontal positioned, and vacuum extractor is for vacuumizing cavity.
The course of work is: first, compartment board is placed horizontally in frame, then vacuum diaphragm is covered in to frame and both are fitted, restart vacuum extractor, when in cavity, vacuum reaches technological requirement, close vacuum extractor pressurize to reaching after the dwell time of process stipulation, raise vacuum diaphragm, by completing bonding compartment board, take out.
Compared with prior art, the atmospheric pressure producing when bonding system utilization vacuumizes in this programme glues together pressurization, operating process only can be completed by a people without many people carrying heavy goods, thereby not only can guarantee the whole uniform stressed of compartment board, make compartment board integrated bond intensity basically identical, and can reduce the whole manufacturing cost of human cost and compartment board.In addition, vacuumizing the bubble that can get rid of in glue-line makes gummed aspect in conjunction with tightr, can shorten the required dwell time of adhesion technique, show by analysis for the compartment board of same size, employing vacuumize pressurization the required dwell time only for conventional press method 50%, thereby improved compartment board production efficiency, shortened its production cycle.
Preferably, described pumped vacuum systems comprises vavuum pump, control valve and pressure vacuum gauge, and described control valve is for controlling conducting and the disconnection of described vavuum pump and described cavity, and described pressure vacuum gauge is for detecting in real time the vacuum pressure of described cavity.
Preferably, also comprise protection felt, described protection felt is used for being covered in described compartment board.
Preferably, described vacuum diaphragm is specially PO vacuum glued membrane.
Preferably, described workbench comprises support and flat board, and described support is used for supporting described flat board, and described frame is connected on described flat board.
Preferably, described flat board is specially glass plate.
Accompanying drawing explanation
Fig. 1 shows the structural representation of caravan;
Fig. 2 shows the sectional structure schematic diagram that the utility model provides the compartment board bonding system specific embodiment;
Fig. 3 shows not plan structure schematic diagram during covering vacuum film of the bonding system of compartment board shown in Fig. 2
Corresponding relation in Fig. 1 between Reference numeral and all parts title:
1 ' walking mechanism, 2 ' compartment.
Corresponding relation in Fig. 2 and Fig. 3 between Reference numeral and all parts title:
1 workbench, 11 supports, 12 flat boards, 2 frames, 3 vacuum diaphragm, 4 compartment boards, 5 protection felts, 6 vavuum pumps, 7 control valves, 8 pressure vacuum gauges, A groove.
The specific embodiment
Core of the present utility model is, a kind of compartment board bonding system is provided, with efficient, low-cost and high-quality enforcement compartment board adhesion technique.
Now, in conjunction with Figure of description, concrete structure and the operation principle thereof of compartment board bonding system provided by the utility model is described.
Refer to Fig. 2, the figure shows the sectional structure schematic diagram of the compartment board bonding system specific embodiment provided by the utility model.
As shown in Figure 2, compartment board bonding system in this programme, comprise workbench 1, frame 2, vacuum diaphragm 3 and vacuum extractor, wherein, frame 2 is sealedly attached on workbench 1 and is coated with vacuum diaphragm 3, between workbench 1, frame 2 and vacuum diaphragm 3, form cavity, this cavity can be used for holding the compartment board 4 of horizontal positioned, and vacuum extractor is for vacuumizing cavity.For the ease of better understanding bonding system structure, please also refer to Fig. 3, the figure shows not plan structure schematic diagram during covering vacuum film of the bonding system of compartment board shown in Fig. 2.
The course of work is: first, compartment board 4 is placed horizontally in the groove A of workbench 1 and frame 2 formations, then vacuum diaphragm 3 is covered in to frame 2 and both are fitted, open again vacuum extractor, when in cavity, vacuum reaches technological requirement, close vacuum extractor pressurize to reaching after the dwell time of process stipulation, finally raise vacuum diaphragm 3, by completing bonding compartment board 4, take out.
Compared with prior art, the atmospheric pressure producing when bonding system utilization vacuumizes in this programme glues together pressurization, operating process only can be completed by a people without many people carrying heavy goods, thereby not only can guarantee the whole uniform stressed of compartment board 4, make vehicle insurance slab integral bonding strength basically identical, and can reduce the whole manufacturing cost of human cost and compartment board 4.In addition, vacuumizing the bubble that can get rid of in glue-line makes gummed aspect in conjunction with tightr, can shorten the required dwell time of adhesion technique, show by analysis for the compartment board 4 of same size, employing vacuumize pressurization the required dwell time only for conventional press method 50%, thereby improved compartment board 4 production efficiency, shortened its production cycle.
As shown in Figure 2, the vacuum extractor in this programme comprises vavuum pump 6, control valve 7 and pressure vacuum gauge 8, and control valve 7 is for controlling conducting and the disconnection of vavuum pump 6 and cavity, and pressure vacuum gauge 8 is for the vacuum pressure of real-time test chamber.Be appreciated that, by the operability that can improve bonding system of setting up of control valve 7, vacuum by pressure vacuum gauge 8 in can Real-Time Monitoring cavity, to judge whether compartment board 4 pressures meet technological requirement, thereby the accurate control that can realize compartment board 4 pressure is to improve the bonding strength of compartment board 4.
Above-mentioned vacuum extractor adopts gas piping that existing assembling parts is formed, and has feature simple in structure, cost is low.Certainly, satisfied, vacuumize on the basis of function, processing and assembly technology requirement, in this programme, vacuum extractor also can adopt other structures that vacuum pumping technology those skilled in the art commonly use.
In addition, it should be noted that, the vacuum diaphragm 3 in this programme is specially PO vacuum glued membrane, and PO vacuum glued membrane has antistatic, the advantage such as dry linting, smooth surface not.Be appreciated that and meeting when coordinating formation cavity with frame 2 and workbench 1 and vacuumizing and frame 2 is fitted and reached on the basis of air-tight fit function, this vacuum diaphragm 3 is available PE vacuum glued membrane or plastic foil etc. also.
Further, above-mentioned compartment board 4 bonding systems also comprise protection felt 5, and this protection felt 5 is for being covered in described compartment board 4.By protection the setting up in vacuum of felt 5, can avoid in cavity impurity to sneak between compartment board 4 inner assemblies in adhesive, and affect the bond properties of adhesive, thereby can further improve the bonding strength of compartment board 4.
Further, above-mentioned workbench 1 comprises support 11 and flat board 12, and support 11 is for support plate 12, and frame 2 is connected on dull and stereotyped 12.This programme by can simplified processing process by workbench 1 split design, cut down finished cost, thereby reduced the whole manufacturing cost of bonding system.
In addition, it should be noted that, the flat board 12 in this programme is specially glass plate, and compartment board 4 and dull and stereotyped 12 both flatnesses of mating surface can be further provided, can guarantee that adhesive distributes between compartment board 4 inner assemblies comparatively even, thereby can improve the bonding strength of monoblock compartment board 4.
The foregoing is only preferred embodiment of the present utility model, do not form the restriction to the utility model protection domain.Any any modification of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in claim protection domain of the present utility model.
Claims (6)
1. a compartment board bonding system, it is characterized in that, comprise workbench (1), frame (2), vacuum diaphragm (3) and vacuum extractor, described frame (2) is sealedly attached to described workbench (1) and goes up and be coated with described vacuum diaphragm (3), described frame (2), described workbench (1) and described vacuum diaphragm (3) three form cavity, described cavity is for horizontal positioned compartment board (4), and described vacuum extractor is used to described cavity to vacuumize.
2. compartment board bonding system according to claim 1, it is characterized in that, described pumped vacuum systems comprises vavuum pump (6), control valve (7) and pressure vacuum gauge (8), described control valve (7) is for controlling conducting and the disconnection of described vavuum pump (6) and described cavity, and described pressure vacuum gauge (8) is for detecting in real time the vacuum pressure of described cavity.
3. compartment board bonding system according to claim 1 and 2, is characterized in that, also comprises protection felt (5), and described protection felt (5) is for being covered in described compartment board (4).
4. compartment board bonding system according to claim 3, is characterized in that, described vacuum diaphragm (3) is specially PO vacuum glued membrane.
5. compartment board bonding system according to claim 1 and 2, it is characterized in that, described workbench (1) comprises support (11) and dull and stereotyped (12), described support (11) is for supporting described flat board (12), and described frame (2) is connected on described flat board (12).
6. compartment board bonding system according to claim 5, is characterized in that, described flat board (12) is specially glass plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320854847.7U CN203713193U (en) | 2013-12-23 | 2013-12-23 | Carriage plate bonding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320854847.7U CN203713193U (en) | 2013-12-23 | 2013-12-23 | Carriage plate bonding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203713193U true CN203713193U (en) | 2014-07-16 |
Family
ID=51152385
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320854847.7U Expired - Fee Related CN203713193U (en) | 2013-12-23 | 2013-12-23 | Carriage plate bonding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203713193U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104875366A (en) * | 2015-06-09 | 2015-09-02 | 安徽江淮专用汽车有限公司 | Negative pressure machine for producing refrigerating and insulation carriage board |
| CN109353029A (en) * | 2018-11-05 | 2019-02-19 | 上海创轲新材料科技有限公司 | The device and method of precompressed is taken out when a kind of laying for fiber in advance |
-
2013
- 2013-12-23 CN CN201320854847.7U patent/CN203713193U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104875366A (en) * | 2015-06-09 | 2015-09-02 | 安徽江淮专用汽车有限公司 | Negative pressure machine for producing refrigerating and insulation carriage board |
| CN109353029A (en) * | 2018-11-05 | 2019-02-19 | 上海创轲新材料科技有限公司 | The device and method of precompressed is taken out when a kind of laying for fiber in advance |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140716 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |