CN203712848U - Self-adapting pole internal mold hot water curing system - Google Patents
Self-adapting pole internal mold hot water curing system Download PDFInfo
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- CN203712848U CN203712848U CN201420076406.3U CN201420076406U CN203712848U CN 203712848 U CN203712848 U CN 203712848U CN 201420076406 U CN201420076406 U CN 201420076406U CN 203712848 U CN203712848 U CN 203712848U
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Abstract
The utility model relates to a self-adapting pole internal mold hot water curing system and belongs to the technical field of cement product prefabricated parts. The self-adapting pole internal mold hot water curing system is a pole product curing system capable of achieving automatic heating-up, constant temperature and cooling and is formed by combining an external cycle constant temperature subsystem, an internal cycle temperature adjustment subsystem and a self-adapting control subsystem. The system has very high automatic performances, is used for curing concrete members and can be connected with hundreds of internal molds for use simultaneously. The external cycle constant temperature subsystem is provided with a constant temperature water tank, a heat exchanger and a circulating pump, the internal cycle constant temperature subsystem is provided with temperature adjustment water tanks and a circulating pump, the self-adapting control subsystem is provided with a PLC (programmable logic controller) unit, and actions of the pumps and valves are controlled according to sensing information such as temperature, pressure and time. The system has the advantages of low energy consumption, short consumed time, water resource saving and the like, and furthermore, is reasonable in structure and convenient to implement and apply.
Description
Technical field
The utility model belongs to cement products prefabricated components field, and particularly a kind of applicable self-compacting concrete is produced the self-adaptation type electric pole internal mold hot water health promotion system for product health in circular pole technique.
Background technology
At present, the manufacturer of domestic concurrent is numerous, and production technology adopts centrifuging process to produce substantially, then carries out the production model of atmospheric steam curing.Ordinary pressure curing technique is the longest operation maximum, consuming time that consumes energy in production process.According to production monitoring, produce at present electric pole and all adopt health hole or health kiln, wherein take health hole as major way, steam curing operation, be divided into: three processes of intensification-constant temperature-cooling, thereby reach the object of accelerating intensity fast demoulding in early stage, be in whole production energy utilization rate minimum be maximum stage of energy waste.We develop a kind of by utilizing internal mold Curing Method, press electric pole and produce front and back health respectively, self adaptation Automatic Control, according to different bar types, different outdoor temperature, utilize and in hot water bag, loop health, cancel steam curing operation in hole or in kiln and produce circular pole, form a kind of New Ring-like Type electric pole and produce craft, self-adaptation type electric pole internal mold hot water health promotion system has played key effect in this technique.And adopt in the hole of prior art or in kiln steam curing operation to have the drawbacks such as big energy-consuming, length consuming time, inefficiency, process are loaded down with trivial details, waste water resource.
Summary of the invention
For shortcomings and deficiencies of the prior art, the utility model provide a kind of power consumption less, short, saving water resource consuming time, the electric pole internal mold hot water health promotion system of self-adaptation type.
The utility model is design like this: at high performance flowing concrete, produce in circular pole technique, in order to improve electric bar mould turnover, must accelerate concrete early strength, we develop a kind of self-adaptation type electric pole internal mold hot water health promotion system for this reason, it is characterized in that: comprise outer circulation constant temperature subsystem, interior circulating temperature-regulating subsystem, Self Adaptive Control subsystem
Described outer circulation constant temperature subsystem comprises constant temperature water tank, water injecting pipeline, water return pipeline; Described water injecting pipeline comprises ball valve, non-return valve, circulating pump, water knockout drum, pressure-regulating valve, magnetic valve, heat exchanger, wherein between constant temperature water tank and heat exchanger, be disposed with ball valve, non-return valve, circulating pump, water knockout drum, pressure-regulating valve, magnetic valve, and be connected in sequence by pipeline; Described water return pipeline comprises ball valve, water collector, non-return valve, heat exchanger, wherein between heat exchanger and constant temperature water tank, is disposed with ball valve, water collector, non-return valve, ball valve, and is connected in sequence by pipeline;
Described interior circulating temperature-regulating subsystem comprises temperature adjustment water tank, water injecting pipeline, water return pipeline, and described water injecting pipeline is disposed with ball valve, circulating pump, water knockout drum, ball valve, magnetic valve, snap joint, and is formed by connecting successively by pipeline; Described water return pipeline is disposed with snap joint, magnetic valve, ball valve, water collector, ball valve, and is connected in sequence by pipeline;
Described Self Adaptive Control subsystem comprises PLC control element, TEMP control element, pressure sensing control element and electrical equipment.
The heat exchanger of described outer circulation constant temperature system is arranged in the temperature adjustment water tank of interior circulating temperature-regulating system.
Described outer circulation constant temperature system can connect at least one and more than one interior circulating temperature-regulating system.
Described interior circulating temperature-regulating system can connect at least one and more than one interior punch die of flexible water-bag type.
By above-mentioned design, the utility model can bring following beneficial effect: the utility model is when being used self-adaptation type electric pole internal mold hot water health promotion system, can be at 30 ℃～85 ℃ interval recirculated waters, according to predetermined different water temperatures and the time, carry out intensification-constant temperature-cooling health system, Quick high concrete demoulding strength, reaches the object of product health.The utlity model has power consumption less, the advantage such as short, saving water resource consuming time, in addition, the utility model is rational in infrastructure, be convenient to implement and application.
Accompanying drawing explanation
Below in conjunction with accompanying drawing explanation and the specific embodiment, the utility model is described in further detail:
Fig. 1 is the utility model water filling end flowage structure block diagram.
Fig. 2 is the utility model water side flowage structure block diagram.
Fig. 3 is Self Adaptive Control subsystem structure principle chart of the present utility model.
Fig. 4 is fundamental diagram of the present utility model.
Fig. 1 and Fig. 2 dotted line frame inside are divided into outer circulation constant temperature system, and dotted line frame is interior circulating temperature-regulating system outward.
Wherein 1 is that circulating pump, 2 is that ball valve, 3 is that magnetic valve, 4 is that non-return valve, 5 is that pressure-regulating valve, 6 is that snap joint, 7 is that temperature adjustment water tank, 8 is that water knockout drum, 9 is water collector.
The specific embodiment
Fig. 1 and Fig. 2 dotted line frame inside are divided into outer circulation constant temperature system, and dotted line frame is interior circulating temperature-regulating system outward.
As shown in Figure 1, Figure 2, shown in comprehensive in Fig. 3, Fig. 4, a kind of self-adaptation type electric pole internal mold hot water health promotion system of exploitation, comprise in Fig. 1 by constant temperature water tank, by pipeline and circulating pump 1, ball valve 2, magnetic valve 3, non-return valve 4, pressure-regulating valve 5, water knockout drum 8, temperature adjustment water tank 7 connects, and under Self Adaptive Control subsystem is controlled, forms outer circulation constant temperature system.Comprise in Fig. 2 by punch die in flexible water-bag type, by pipeline and temperature adjustment water tank 7, circulating pump 1, ball valve 2, magnetic valve 3, non-return valve 4, pressure-regulating valve 5, water knockout drum 8, snap joint 6 connects, circulating temperature-regulating system in forming under Self Adaptive Control subsystem is controlled.
This system consists of three large subsystems: i.e. outer circulation constant temperature subsystem, interior circulating temperature-regulating subsystem, Self Adaptive Control subsystem.Outer circulation constant temperature subsystem is comprised of constant temperature water tank and water injecting pipeline, two pipelines of water return pipeline, water injecting pipeline is formed by connecting by ball valve, non-return valve, circulating pump, water knockout drum, pressure-regulating valve, magnetic valve, heat exchanger and pipeline etc., and water return pipeline is formed by connecting by ball valve, water collector, non-return valve, ball valve, heat exchanger and pipeline.Interior circulating temperature-regulating subsystem is comprised of temperature adjustment water tank and water injecting pipeline, two pipelines of water return pipeline, water injecting pipeline is formed by connecting by ball valve, circulating pump, water knockout drum, ball valve, magnetic valve, snap joint and pipeline etc., and water return pipeline is formed by connecting by snap joint, magnetic valve, ball valve, water collector, ball valve and pipeline etc.The heat exchanger of outer circulation constant temperature system is arranged in the temperature adjustment water tank of interior circulating temperature-regulating system, makes two subsystem combinations.Self Adaptive Control subsystem consists of PLC control element and program, TEMP control element, pressure sensing control element, electrical equipment etc.Under adaptive control system is supported, outer circulation constant temperature system can connect some interior circulating temperature-regulating systems, interior circulating temperature-regulating system can be within connecting some flexible water-bag types punch die, in principle, can control punch dies in hundreds of flexible water-bag types simultaneously.
Specific implementation process: thermal source enters constant temperature water tank, by control system, according to transducing signal, by PLC, processed, output control signal is by the action of controller control pump, valve, water is heated to uniform temperature, the heat exchanger entering in pipe heat exchanger water tank by ball valve, non-return valve, circulating pump, process pipeline carries out heat exchange to the water in water tank, forms the constant-temperature enclosed circulatory system of outer circulation.According to transducing signal, by PLC, process again, control the water temperature in pipe heat exchanger water tank, by pipeline, connect ball valve, water knockout drum, magnetic valve, snap joint, punch die in the flexible water-bag type of UNICOM, circulating temperature-regulating closed-cycle system in forming, finally under PLC controls, to the water pocket water filling of boosting, by the intensification-constant temperature-cooling of health system, and carry out health operation by water in preset program circulation capsule, until health finishes break away from moulds.Due to this self-adaptation type electric pole internal mold hot water health promotion system, outer circulation constant temperature system and interior circulating temperature-regulating system are separate airtight, and heat transfer temperature adjustment utilizes heat exchanger, are controlling under subsystem control according to the difference of operating mode, there is intelligent self-adaptive performance, can save a large amount of heat energy and water resource.
The utility model self-adaptation type electric pole internal mold hot water health promotion system, it is a kind of electric pole product health promotion system that can automatic heating-constant temperature-cooling, its outer circulation constant temperature subsystem, interior circulating temperature-regulating subsystem, Self Adaptive Control subsystem combine, there is very high automation performance, be used for the health of concrete component, hundreds of the internal molds of plugging into are used simultaneously.Circulation constant temperature subsystem arranges constant temperature water tank and heat exchanger and circulating pump outside, in interior circulation constant temperature subsystem, temperature adjustment water tank and circulating pump are set, in Self Adaptive Control subsystem, PLC control module is set, according to the heat transfer agents such as temperature, pressure, time, the action of control pump, valve.The utility model can be produced in circular pole health for self-compacting concrete, particularly there is adaptivity, be a kind of can be to the performance that independently electric pole carries out health, the interior punch die of the flexible water-bag type of can plugging into fast, by the intensification-constant temperature-cooling of health system, and carry out health operation by water in preset program circulation capsule, until health finishes break away from moulds.Due to this self-adaptation type electric pole internal mold hot water health promotion system, outer circulation constant temperature system and interior circulating temperature-regulating system are separate airtight, and heat transfer temperature adjustment utilizes heat exchanger, are controlling under subsystem control according to the difference of operating mode, there is intelligent self-adaptive performance, can save a large amount of heat energy and water resource.
Claims (4)
1. a self-adaptation type electric pole internal mold hot water health promotion system, is characterized in that: comprise outer circulation constant temperature subsystem, interior circulating temperature-regulating subsystem, Self Adaptive Control subsystem,
Described outer circulation constant temperature subsystem comprises constant temperature water tank, water injecting pipeline, water return pipeline; Described water injecting pipeline comprises ball valve (2), non-return valve (4), circulating pump (1), water knockout drum (8), pressure-regulating valve (5), magnetic valve (3), heat exchanger, wherein between constant temperature water tank and heat exchanger, be disposed with ball valve (2), non-return valve (4), circulating pump (1), water knockout drum (8), pressure-regulating valve (5), magnetic valve (3), and be connected in sequence by pipeline; Described water return pipeline comprises ball valve (2), water collector (9), non-return valve (4), heat exchanger, wherein between heat exchanger and constant temperature water tank, be disposed with ball valve (2), water collector (9), non-return valve (4), ball valve (2), and be connected in sequence by pipeline;
Described interior circulating temperature-regulating subsystem comprises temperature adjustment water tank (7), water injecting pipeline, water return pipeline, described water injecting pipeline is disposed with ball valve (2), circulating pump (1), water knockout drum (8), ball valve (2), magnetic valve (3), snap joint (6), and is formed by connecting successively by pipeline; Described water return pipeline is disposed with snap joint (6), magnetic valve (3), ball valve (2), water collector (9), ball valve (2), and is connected in sequence by pipeline;
Described Self Adaptive Control subsystem comprises PLC control element, TEMP control element, pressure sensing control element and electrical equipment.
2. a kind of self-adaptation type electric pole internal mold hot water health promotion system according to claim 1, is characterized in that: the heat exchanger of described outer circulation constant temperature system is arranged in the temperature adjustment water tank of interior circulating temperature-regulating system.
3. a kind of self-adaptation type electric pole internal mold hot water health promotion system according to claim 1, is characterized in that: described outer circulation constant temperature system can connect at least one and more than one interior circulating temperature-regulating system.
4. a kind of self-adaptation type electric pole internal mold hot water health promotion system according to claim 1, is characterized in that: described interior circulating temperature-regulating system can connect at least one and more than one interior punch die of flexible water-bag type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420076406.3U CN203712848U (en) | 2014-02-21 | 2014-02-21 | Self-adapting pole internal mold hot water curing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420076406.3U CN203712848U (en) | 2014-02-21 | 2014-02-21 | Self-adapting pole internal mold hot water curing system |
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| CN203712848U true CN203712848U (en) | 2014-07-16 |
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| CN201420076406.3U Expired - Fee Related CN203712848U (en) | 2014-02-21 | 2014-02-21 | Self-adapting pole internal mold hot water curing system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112497455A (en) * | 2020-11-17 | 2021-03-16 | 广州三川控制系统工程设备有限公司 | Concrete pipe pile maintenance system and maintenance method |
-
2014
- 2014-02-21 CN CN201420076406.3U patent/CN203712848U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112497455A (en) * | 2020-11-17 | 2021-03-16 | 广州三川控制系统工程设备有限公司 | Concrete pipe pile maintenance system and maintenance method |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140716 Termination date: 20170221 |