CN203712003U - Fully automatic insection chopping machine - Google Patents
Fully automatic insection chopping machine Download PDFInfo
- Publication number
- CN203712003U CN203712003U CN201420062182.0U CN201420062182U CN203712003U CN 203712003 U CN203712003 U CN 203712003U CN 201420062182 U CN201420062182 U CN 201420062182U CN 203712003 U CN203712003 U CN 203712003U
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- cylinder
- feeding
- file
- cradle
- fuselage
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Abstract
The utility model discloses a fully automatic insection chopping machine, which mainly comprises a machine body, a machine head part, a power part, a feeding mechanism and an overturning mechanism, wherein the machine head part comprises a spindle, a chopping cutter and presser feet, the feeding mechanism is a feeding trough plate (6) which is provided with a file trough (61) below the chopping cutter (3), a movable base frame (7) is arranged below the feeding trough plate (6) and is connected with a servo motor (71) and a lead screw (72), the feeding trough plate (6) is connected with a feeding air cylinder (62) which is arranged on a movable bracket (73), the movable bracket (73) is also provided with a fixed storage rack (63) and a movable feeding rack (64), and the movable feeding rack (64) is connected with a feeding air cylinder (65) and a lifting air cylinder (66). The fully automatic feeding and blanking of a file blank are realized through the feeding mechanism, and multiple file blanks can be fed in one time, so that the production efficiency is greatly improved.
Description
Technical field
The utility model relate to a kind of process file groove automatically cut tooth machine.
Background technology
Groove on file is cut out by cutting tooth machine, and the tooth machine of cutting generally using is at present to adopt cam-and-, presses lever drives guide pad by cam rotation, makes marking knife produce to pump and cut groove on file base.File base is placed in file groove, process one side after be turned to other to be processed by workman's manual operations again, this file cutting machine relies on manual type feeding, upset completely, a workman can only look after a machine, production efficiency is low.And power control system also adopts the actions such as gearbox, decelerator, relay, complicated in mechanical structure heaviness, parts depreciation is serious, and maintenance cost is high.
Summary of the invention
The purpose of this utility model is exactly in order to overcome the above problems, provide a kind of can self-feeding, production efficiency high automatically cut tooth machine.
The utility model is automatically cut tooth machine, mainly comprises fuselage, head section, actuating unit, and head section comprises main shaft, marking knife, presser feet, also comprises feed mechanism, switching mechanism, and its structure is:
(a) head section: front-end of spindle is provided with spiral of Archimedes cam, cam matches with tup square iron by guide wheel, marking knife is located at tup square iron lower end, and tup square iron can slide up and down along the line slideway being fixed on fuselage, and square iron is provided with cutter head lift cylinder; Presser bar top is provided with presser feet cylinder; Rear-end of spindle is provided with belt pulley, connects reductor and stepper motor, reductor output connection wire rod, and nut is located on the lifting column of main shaft, and fuselage is provided with slide rail, and main shaft coordinates with slide rail by slide block;
(b) feed mechanism: marking knife below is provided with feeding frid, feeding frid has file groove, feeding frid is divided into and is put mobile base frame, mobile base frame connects servomotor and leading screw, fuselage is provided with movable bracket, mobile base frame is located at one end of movable bracket, and the other end of movable bracket is provided with slide block, coordinates with the optical axis on fuselage; The middle part of feeding frid is provided with feeding cylinder, and feeding cylinder is located on movable bracket, on movable bracket, is also provided with fixing storage rack and movable cradle along feed direction, and cradle connects feeding cylinder and lift cylinder;
(c) switching mechanism: mobile base frame one side is provided with upset air cylinder group, comprise telescopic cylinder, the cylinder that rises and falls, rotary cylinder and clamping cylinder, rotary cylinder and clamping cylinder are fixed together, and clamping cylinder front end arranges manipulator, and rotary cylinder connects respectively telescopic cylinder and the cylinder that rises and falls.
(d) touch screen connects PLC and described stepper motor, servomotor and aforementioned various cylinder.
As improvement of the present utility model, square iron upper end also can arrange compression spring and adjust screw; Presser bar is provided with compression spring; Feeding frid is made as two parts of upper and lower separation, is arc contact surface, and is provided with limited block between two parts; Storage rack and cradle are zigzag, and each sawtooth is placed a file base, and cradle front end face is made as inclined-plane, and storage bin hopper is established in below; Cradle below is connected with feeding cylinder by connection bracket, and connection bracket below is provided with slide block and slide bar, and slide bar is located on fixed support, and fixed support connects lift cylinder.
The utility model is automatically cut tooth machine and is realized by feed mechanism self-feeding, the blanking of file base, completely by mechanically actuated, once can go up multiple file bases, greatly improve production efficiency, and realized manipulation by various pneumatic controls, simple in structure, easy to use, dependable performance.
Brief description of the drawings
Fig. 1 is that the utility model is automatically cut tooth machine plan structure schematic diagram.
Fig. 2 is the schematic diagram of head spindle front-end architecture shown in Fig. 1.
Fig. 3 is the schematic diagram of head spindle rear end structure shown in Fig. 1.
Fig. 4 is that A-A shown in Fig. 2 is to structural representation.
Fig. 5 is the structure of file billet turnover machine shown in Fig. 1 schematic diagram.
Fig. 6 is the feed mechanism of file base shown in Fig. 1 schematic diagram.
Detailed description of the invention
As shown in Figure 1, the utility model is automatically cut tooth owner will comprise fuselage, head section, actuating unit, also comprises feed mechanism, switching mechanism.
As shown in Figure 1 and Figure 2, head section comprises main shaft 1, marking knife 3, presser feet 4, main shaft 1 front end is installed spiral of Archimedes cam 2, cam 2 is arranged in the center cavity of tup square iron 22, on tup square iron 22, be fixed with guide wheel 21, cam 2 matches with tup square iron 22 by guide wheel 21, make tup bob, marking knife 3 is arranged on tup square iron 22 lower ends, line slideway 23 is installed on fuselage, tup square iron 22 outsides can slide up and down along line slideway 23, and line slideway 23 can adopt square line slide rail or circular guide pillar.Presser feet 4 is positioned at marking knife 3 fronts, is fixed on fuselage.On presser feet 4 bars, cover has compression spring 42, file face not to utilize at ordinary times elastic force to make the presser feet bottom surface file face of fitting completely, and presser feet 4 masthead ends are provided with presser feet cylinder 41, in the time of file base 8 turn-over, can mention presser feet 4.For adjusting the cut of file degree of depth, ensure the impulsive force of marking knife 3, square iron 22 upper ends also can arrange compression spring 24 and adjust screw.In addition, on square iron 22, be also fixed with cutter head lift cylinder, act on identically with presser feet cylinder 41, in the time of file base 8 turn-over, can mention marking knife 3.
As shown in Figure 3, main shaft 1 rear end installing belt pulley 5, drives reductor 52 to provide power to main shaft 1 by stepper motor 51.Reductor 52 output connection wire rods 53, nut 54 is fixed on the lifting column 55 of main shaft 56, on fuselage, be fixed with slide rail 57, main shaft 56 is coordinated and slides up and down with slide rail 57 by slide block 58, so just can adjust the height of marking knife apart from file face according to the difformity of file bank, play the effect of profiling.
As shown in Figure 1, file base 8 is placed in the file groove 61 of marking knife 3 belows, file groove 61 leaves on feeding frid 6, feeding frid 6 is placed on mobile base frame 7, and as shown in Figure 4, feeding frid 6 can be made two parts of upper and lower separation, it between two parts, is arc contact surface 67, can make the fine setting of the first half along continuous straight runs, be two parts left and right play that prevents from separating, and the two available limited block 68 is located.
As shown in Figure 1, mobile base frame 7 drives leading screw 72 to realize by servomotor 71 and moves left and right, i.e. servomotor 71 connection wire rods 72, and nut and mobile base frame 7 are fixed together, and the direction that mobile base frame 7 moves is the direction that file base 8 is laterally cut tooth.Mobile base frame 7 is fixed on one end of fuselage movable bracket 73, and the other end of movable bracket 73 is installed slide block, can slide along the optical axis 74 on fuselage, realizes the overall transverse shifting of feed mechanism.
The middle part of feeding frid 6 is connected with the piston rod of feeding cylinder 62, feeding cylinder 62 is fixed on movable bracket 73, on movable bracket 73, be also provided with fixing storage rack 63 and movable cradle 64 along feed direction, as shown in Figure 6, storage rack 63 and cradle 64 are zigzag, each sawtooth is placed a file base 8, and the oblique angle design guarantee file base 8 of sawtooth is delivered to position at feeding process, and it is more accurate to locate.So once can place multiple file bases, a workman once just can keep an eye on many machines, and production efficiency obviously improves.Storage rack 63, near inner side, is fixed on movable bracket 73, and cradle 64, near outside, is positioned at the both sides of feeding frid 6.As shown in Figure 6, cradle 64 belows are fixed with connection bracket 60, are connected with the piston rod of feeding cylinder 65 by connection bracket 60, and connection bracket 60 belows are fixed with slide block 601, supporting slide bar 602 is arranged on fixed support 69, and fixed support 69 belows are connected with the piston rod of lift cylinder 66.Cradle 64 front end face bevelings 641, file base 8 landing forward along inclined-plane can ensure blanking time, the storage bin hopper 9 below falling into.
The file face quantity that difform file base need to be processed is also different, need to overturn, be provided with upset air cylinder group in mobile base frame 7 one sides, turning operation is completed by the air cylinder group of overturning, as shown in Figure 5, upset air cylinder group comprises telescopic cylinder 76, the cylinder 77 that rises and falls, rotary cylinder 78 and clamping cylinder 79 form, and rotary cylinder 78 and clamping cylinder 79 are fixed together, clamping cylinder 79 front ends connect manipulator 75, and file head is clamped, unclamped by manipulator 75.Rotary cylinder 78 connects respectively telescopic cylinder 76 and the cylinder 77 that rises and falls, when file base 8 needs turn-over, stretched out forward by telescopic cylinder 76, then clamping cylinder 79 manipulates manipulator 75 and clamps file base 8, the cylinder 77 that rises and falls starts enhancing action, file base 8 is risen to after certain altitude, after rotary cylinder 78 moves 8 upsets of file base is put in place, the cylinder 77 that rises and falls declines, make file base 8 again fall into file groove 61, clamping cylinder 79 release mechanism hands 75, telescopic cylinder 76 starts backward movement, completes upset stroke.Whole upset work realizes automation mechanized operation completely, has greatly improved production efficiency.
Feeding course of action is as follows: first risen by lift cylinder 66, fixed support 69, connection bracket 60 and cradle 64 are as a whole upwards to rise, cradle 64 is by lifting on storage rack 63, reach after height, lift cylinder 66 stops action, feeding cylinder 65 starts action, connection bracket 60 drives cradle 64 feeding forward, cradle 64 file base 8 foremost arrives behind file groove 61 tops, feeding cylinder 65 stops action, lift cylinder 66 starts to decline, file base 8 falls into after file groove 61, lift cylinder 66 stops action, feeding cylinder 65 starts fallback action, complete an impulse stroke.Meanwhile, feeding cylinder 62 starts feed motion, and feeding frid 6 is delivered to marking knife 3 belows, is placed into and on mobile base frame 7, cuts tooth processing.After file face machines, after feeding cylinder 62 drives feeding frid 6 to leave mobile base frame 7 retractions to put in place, feed mechanism starts again next feeding stroke, lift cylinder 66 actions are risen cradle 64, the interior manufactured file base 8 of jack-up file groove 6, because cradle 64 front ends are inclined-plane 641, file base 8 is landing forward along inclined-plane, the storage bin hopper 9 that falls into below, completes blanking.
The utility model adopts touch screen operation, and stepper motor 51, servomotor 71 and all cylinders are all connected and controlled by PLC, and PLC can adopt conventional product as Siemens S7-200.
Certainly, in the utility model, various cylinders also can adopt oil cylinder to replace, and stepper motor also can replace with servomotor, and servomotor also can adopt variable-frequency motor to replace, and various equivalences are replaced all in protection domain of the present utility model.
Claims (6)
1. automatically cut a tooth machine, mainly comprise fuselage, head section, actuating unit, head section comprises main shaft, marking knife, presser feet, it is characterized in that: also comprise feed mechanism, switching mechanism, its structure is:
(a) head section: main shaft (1) front end is provided with spiral of Archimedes cam (2), cam (2) matches with tup square iron (22) by guide wheel (21), marking knife (3) is located at tup square iron (22) lower end, tup square iron (22) can slide up and down along the line slideway (23) being fixed on fuselage, and square iron (22) is provided with cutter head lift cylinder; Presser feet (4) masthead end is provided with presser feet cylinder (41); Main shaft (1) rear end is provided with belt pulley (5), connect reductor (52) and stepper motor (51), reductor (52) output connection wire rod (53), nut (54) is located on the lifting column (55) of main shaft (56), fuselage is provided with slide rail (57), and main shaft (56) coordinates with slide rail (57) by slide block (58);
(b) feed mechanism: marking knife (3) below is provided with feeding frid (6), feeding frid (6) has file groove (61), mobile base frame (7) is set under feeding frid (6), mobile base frame (7) connects servomotor (71) and leading screw (72), fuselage is provided with movable bracket (73), mobile base frame (7) is located at one end of movable bracket (73), the other end of movable bracket (73) is provided with slide block, coordinates with the optical axis (74) on fuselage; The middle part of feeding frid (6) is provided with feeding cylinder (62), feeding cylinder (62) is located on movable bracket (73), movable bracket (73) is upper is also provided with fixing storage rack (63) and movable cradle (64) along feed direction, and cradle (64) connects feeding cylinder (65) and lift cylinder (66);
(c) switching mechanism: mobile base frame (7) one sides are provided with upset air cylinder group, comprise telescopic cylinder (76), the cylinder that rises and falls (77), rotary cylinder (78) and clamping cylinder (79), rotary cylinder (78) and clamping cylinder (79) are fixed together, clamping cylinder (79) front end arranges manipulator (75), and rotary cylinder (78) connects respectively telescopic cylinder (76) and the cylinder that rises and falls (77);
(d) touch screen connects PLC and described stepper motor (51), servomotor (71) and aforementioned various cylinder.
2. the tooth machine of automatically cutting according to claim 1, is characterized in that: described square iron (22) upper end also can arrange compression spring (24) and adjust screw.
3. the tooth machine of automatically cutting according to claim 1, is characterized in that: described presser feet (4) bar is provided with compression spring (42).
4. the tooth machine of automatically cutting according to claim 1, is characterized in that: described feeding frid (6) is made as two parts of upper and lower separation, is arc contact surface (67) between two parts, and is provided with limited block (68).
5. the tooth machine of automatically cutting according to claim 1, it is characterized in that: described storage rack (63) and cradle (64) are zigzag, each sawtooth is placed a file base (8), cradle (64) front end face is made as inclined-plane (641), and storage bin hopper (9) is established in below.
6. the tooth machine of automatically cutting according to claim 1, it is characterized in that: described cradle (64) below is connected with feeding cylinder (65) by connection bracket (60), connection bracket (60) below is provided with slide block (601) and slide bar (602), it is upper that slide bar (602) is located at fixed support (69), and fixed support (69) connects lift cylinder (66).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420062182.0U CN203712003U (en) | 2014-01-29 | 2014-01-29 | Fully automatic insection chopping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420062182.0U CN203712003U (en) | 2014-01-29 | 2014-01-29 | Fully automatic insection chopping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203712003U true CN203712003U (en) | 2014-07-16 |
Family
ID=51151202
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420062182.0U Expired - Fee Related CN203712003U (en) | 2014-01-29 | 2014-01-29 | Fully automatic insection chopping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203712003U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104972345A (en) * | 2015-07-17 | 2015-10-14 | 四川省绵阳西南自动化研究所 | Automatic feeding and discharging device |
| CN107952996A (en) * | 2017-11-21 | 2018-04-24 | 中国兵器装备集团自动化研究所 | A kind of processing technology of file groove |
| CN108568533A (en) * | 2017-06-28 | 2018-09-25 | 张家港市润泰机械有限公司 | A kind of bolt chamfering machine |
-
2014
- 2014-01-29 CN CN201420062182.0U patent/CN203712003U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104972345A (en) * | 2015-07-17 | 2015-10-14 | 四川省绵阳西南自动化研究所 | Automatic feeding and discharging device |
| CN108568533A (en) * | 2017-06-28 | 2018-09-25 | 张家港市润泰机械有限公司 | A kind of bolt chamfering machine |
| CN108568533B (en) * | 2017-06-28 | 2020-01-14 | 张家港市润泰机械有限公司 | Bolt chamfering machine |
| CN107952996A (en) * | 2017-11-21 | 2018-04-24 | 中国兵器装备集团自动化研究所 | A kind of processing technology of file groove |
| CN107952996B (en) * | 2017-11-21 | 2019-03-19 | 中国兵器装备集团自动化研究所 | A kind of processing technology of file groove |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140716 Termination date: 20170129 |