CN203709028U

CN203709028U - Efficient energy-saving incubator

Info

Publication number: CN203709028U
Application number: CN201420010544.1U
Authority: CN
Inventors: 王军
Original assignee: Individual
Current assignee: Individual
Priority date: 2014-01-08
Filing date: 2014-01-08
Publication date: 2014-07-16
Anticipated expiration: 2024-01-08

Abstract

The utility model discloses an efficient energy-saving incubator which comprises an incubator body, an egg cart, a fan and a heating pipe. The egg cart comprises a support provided with a rotating shaft, the outer end of the rotating shaft is connected with a gear motor through a transmission mechanism, an egg tray rotating frame fixedly sleeves the rotating shaft and rotates along with the rotating shaft, an egg tray is mounted in the egg tray rotating frame, the fan is a bidirectional fan, two fan blades are respectively arranged on two sides of a fan blade disk of the fan, the included angle between two adjacent fan blades is 90 degrees, and the incubation egg cart controls rotation of the egg tray rotating frame by the aid of a single chip microcomputer. By the center shaft rotating design, egg turning angles break through original limitation, goose eggs and Muscovy duck eggs are more sufficiently turned, the incubation rate of the goose eggs and the Muscovy duck eggs is greatly increased, the number and structures of the fan blades are adjusted, a generated wind field is soft, moisture and water vapor slowly volatilize, coverage of a temperature field is enlarged, uniformity in the incubator is better, and a wind power field formed by the fan cannot be blocked due to egg turning.

Description

A kind of efficient energy-saving hatch machine

Technical field

The utility model relates to incubation equipment field, particularly a kind of efficient energy-saving hatch machine.

Background technology

Hatch machine is mainly by casing, egg car, fan, heating tube and switch board composition, existing incubated egg car itself is not have egg-turning function, but complete the egg-turning action in hatching process by the egg-turning mechanism of installing on box of incubating machine base plate, owing to being subject to the restriction of bridge plate and ground distance, and the restriction of rocking bar sheet and bridge plate structure on egg car, the one-sided flip angle maximum that existing egg-turning mechanism drives egg car to swing can only reach 50 °, omnidistance 100 ° of both sides, it is enough being no more than for weight the common duck's egg upset that the egg of 80 grams and weight is no more than 130 grams, and reach goose egg and kind duck's egg of 180-250 gram for weight, the swing of 100 ° just far away dying, at least need to reach the swing of 120 °, otherwise insufficient sticky shell that easily causes overturns, affect later stage beak shell, cause in fetal death egg, the automatic incubation rate of existing goose egg and kind duck's egg is only 60%, in order to improve incubation rate, old-fashioned manual egg-turning has all been returned in a lot of goose eggs and a kind duck's egg hatching, the incubation cycle of 32～35 days, need every 2 hours egg-turnings once, labour intensity is very big, efficiency is low, can not adapt to large-scale production, fan in existing hatch machine generally adopts bidirectional fan, the adjacent flabellum in flabellum dish both sides is generally mutually 45° angle, fan wind speed is too fast, steam volatilization in hatch machine is accelerated, except causing insulation difficulty, also make goose egg-shell not softening, a lot of goose seedlings of later stage are pecked shell can only peck out an aperture, and because eggshell is too hard, broken shell smoothly, consume the very large muscle power of seedling, cause a large amount of weak young, dead young, greatly reduce incubation rate, the wind field that egg car can form fan in the time of egg-turning simultaneously produces and stops, result causes wind field to have some setbacks, temperature field is inhomogeneous, reduce incubation rate.

Utility model content

The deficiency existing for existing hatch machine, the purpose of this utility model is to provide a kind of efficient energy-saving hatch machine, solve existing egg car egg-turning angle and be subject to the problem of geographical and structural limitations and the problem of the interior temp. and humidity skewness of casing, can set arbitrarily flip angle according to the weight of egg, make egg-turning more abundant, distribute by improving temp. and humidity in casing simultaneously, improve incubation rate, be particularly suitable for goose egg and kind duck's egg hatching that weight is larger.

The purpose of this utility model is achieved by the following technical programs,

A kind of efficient energy-saving hatch machine, comprises hatching casing, egg car, fan and heating tube, in the rotating shaft of fan, flabellum is set; Described egg car comprises being equipped with and turns shaft support, and the outer end of described rotating shaft is connected with reducing motor by transmission mechanism, fixing suit incubator tray swivel mount in rotating shaft, and incubator tray swivel mount, along with rotating shaft is rotated, is equipped with incubator tray in incubator tray swivel mount.

Further, fan is bidirectional fan, and the flabellum of different wind directions is installed in the flabellum dish both sides of fan, and every side arranges respectively two flabellums, in 90 ° mutually between two adjacent flabellums.

Further, the middle part of incubator tray swivel mount vertical height is fixedly set in rotating shaft.

Further, the outer end of the described transmission mechanism axis of rotation is formed by worm gear, worm screw, belt pulley and belt assembly successively.

Further, described incubated egg car comprises the single-chip microcomputer for controlling the rotation of incubator tray swivel mount, and single-chip microcomputer is connected with reducing motor by drive circuit; Described support is provided with the first tilt switch and the second tilt switch that detect respectively incubator tray swivel mount different rotary direction rotation angle, and the first tilt switch is connected as input signal with single-chip microcomputer respectively with the second tilt switch.

Further, described support is provided with the first transversal switch and the second transversal switch that detect incubator tray swivel mount and rotate to horizontal level, and the first transversal switch is connected as input signal with single-chip microcomputer respectively with the second transversal switch.

Further, the output interface of described drive circuit is connected with heating tube, by the start and stop of Single-chip Controlling heating tube.

Beneficial effect: adopt the design of middle shaft rotation formula egg car, egg car pendulum angle is set voluntarily according to the weight of egg, and egg-turning angle breaks through former restricted, make goose egg, kind duck's egg upset more abundant, and can wind field not produced and be disturbed, increase substantially goose, the incubation rate of kind duck hatching, be only 60% from the incubation rate of existing equipment, bring up to more than 90%, economic benefit is considerable, especially be the western white goose in Anhui, the hatching of East Zhejiang province goose brings life.

Adjust flabellum quantity and structure, because flabellum reduces, wind speed reduces, improve the uniformity of temp. and humidity field, simultaneously according to the start and stop of temperature control heating tube, overheating problem significantly reduces, and temperature field can be not inhomogeneous because wind speed slows down, thereby improve incubation rate, Conservative estimation energy-conservation 30%.

Brief description of the drawings

Below in conjunction with drawings and Examples, the utility model is further illustrated:

Fig. 1 is the structural representation of the utility model embodiment;

Fig. 2 is the A-A view of Fig. 1;

Fig. 3 is the structure for amplifying schematic diagram of egg car in the utility model;

Fig. 4 is the right view of Fig. 3;

Fig. 5 is electrical principle block diagram of the present utility model;

1. support; 2. rotating shaft; 3. wheel; 4. incubator tray swivel mount; 5. incubator tray; 6. reducing motor; 7. the first belt pulley; 8. the second belt pulley; 9. belt; 10. worm screw; 11. worm gears; 12. first tilt switch; 13. second tilt switch; 14. first transversal switches; 15. second transversal switches; 16. single-chip microcomputers; 17. drive circuits; 18. hatching casings; 19. egg cars; 20. fans; 21. first flabellums; 22. second flabellums; 23. the 3rd flabellums; 24. the 4th flabellums; 25. rotating shafts; 26. motors; 27. flabellum dishes; 28. fan belt; 29. fan pulleys; 30. heating tubes.

Embodiment

As shown in Figure 1, the efficient energy-saving hatch machine that the utility model provides comprises hatching casing 18, egg car 19 and fan 20; Shown in Fig. 2, flabellum dish 27 both sides of fan 20 arrange respectively the flabellum of different wind directions, and every side arranges respectively two flabellums, and two flabellums of homonymy are mutually 180 °, the first flabellum 21 and the second flabellum 22 are mutually 180 °, and the 3rd flabellum 23 and the 4th flabellum 24 are mutually 180 °; In 90 ° mutually between two adjacent flabellums, the first flabellum 21, the 3rd flabellum 23, the second flabellum 22 and the 4th flabellum 24 are in 90 ° mutually successively; Motor 26 output shafts, by fan pulley 29, fan belt 28 and flabellum dish 27 assembly connections, make flabellum dish 27 drive flabellum to rotate along rotating shaft 25; The heating tube 29 being arranged in hatching casing 18 is responsible for heating in the time of hatching;

Shown in Fig. 3, Fig. 4, egg car 19 comprises a support 1 that rotating shaft 2 is housed, wheel 3 is equipped with in support 1 bottom, the outer end of rotating shaft 2 is connected with reducing motor 6 by transmission mechanism, and the transmission mechanism axis of rotation 2 to reducing motor 6 is formed by worm gear 11, worm screw 10, the second belt pulley 8, belt 9 and the first belt pulley 7 assemblies successively; Fixing suit incubator tray swivel mount 4 in rotating shaft 2, the middle part of incubator tray swivel mount 4 vertical heights is fixedly set in rotating shaft 2.Incubator tray swivel mount 4, along with rotating shaft 2 is rotated, is equipped with incubator tray 5 in incubator tray swivel mount 4;

Shown in Fig. 5, incubated egg car also comprises the single-chip microcomputer 16 for controlling incubator tray swivel mount 4 anglecs of rotation, and single-chip microcomputer 16 is controlled the start and stop of reducing motor 6 by drive circuit 17; The support 1 in rotating shaft 2 outsides is provided with the first tilt switch 12 and the second tilt switch 13 that detect respectively incubator tray swivel mount 4 different rotary direction rotation angles, and detection incubator tray swivel mount 4 is positioned at the first transversal switch 14 and second transversal switch 15 of horizontal level; According to the position that need to adjust the first tilt switch 12 and the second tilt switch 13 of reality, to detect the different anglec of rotation of incubator tray swivel mount 4; The first tilt switch 12, the second tilt switch 13, the first transversal switch 14 and the second transversal switch 15 are as input signal access single-chip microcomputer 16; The output interface of drive circuit 17 also connects heating tube 30.

According to setting in advance, single-chip microcomputer 16 is exported control signal and is driven reducing motor 6, reducing motor 6 drives incubator tray swivel mount 4 to rotate by transmission mechanism, incubator tray swivel mount 4 rotates to after horizontal level, the first transversal switch 14 and the second transversal switch 15 are by the signal back single-chip microcomputer 16 detecting, single-chip microcomputer 16 is controlled reducing motor 6 and is stopped, and because incubator tray swivel mount 4 is horizontal, at this moment can easily egg be put into incubator tray 5;

After putting egg and completing, open egg-turning pattern, single-chip microcomputer 16 is exported control signal and is driven reducing motor 6 to work, drive incubator tray swivel mount 4 to rotate to the angle of setting, now the first tilt switch 12 feeds back to single-chip microcomputer 16 after signal being detected, single-chip microcomputer 16 is controlled reducing motor 6 and is stopped, and incubator tray swivel mount 4 rests in the anglec of rotation setting; After reaching default time of staying, single-chip microcomputer 16 is controlled reducing motor 6 and is counter-rotated, incubator tray swivel mount 4 is rotated round about, in the time rotating to the angle of setting, the second tilt switch 13 feeds back to single-chip microcomputer 16 after signal being detected, single-chip microcomputer 16 is controlled reducing motor 6 and is stopped, and incubator tray swivel mount 4 rests in the anglec of rotation setting; After reaching default time of staying, control incubator tray swivel mount 4 by single-chip microcomputer 16 and again counter-rotate, repeat said process, incubator tray swivel mount 4 is back and forth rotated back and forth, realize automatic egg turning.

By this middle shaft rotation formula design, flip angle is no longer restricted, can set arbitrarily according to the difference of weight, fully meets the hatching of various eggs, improves incubation rate.

Give up the design at 45 ° mutually of traditional hatch machine internal fan blade, make between every two adjacent flabellums in 90 ° mutually, the flabellum angle of blowing is larger, reduces power and the rotating speed of motor 26 when use simultaneously, and the wind field producing is like this comparatively soft, wind speed is slower, make wet steam, steam volatilization is slower, more easily keeps, make a temperature coverage rate strengthen, in hatch machine, the uniformity is better simultaneously; And the field of wind-force that fan forms can not stopped because of egg-turning.

Hatch machine is in the time of incubation, single-chip microcomputer 16 can be according to the start and stop of different temperature requirements control heating tubes 30, temperature field can be not inhomogeneous because wind speed slows down after wind speed lowers can to make hatch machine, and in the hatching later stage, reduce hatch machine overtemperature number of times, also just reduced temperature, moisture field fluctuation number of times, improves incubation rate and energy-conservation object thereby reach.

The above, be only preferred embodiment of the present utility model, not the utility model done to any pro forma restriction; Any those of ordinary skill in the art, do not departing from technical solutions of the utility model scope situation, all can utilize method and the technology contents of above-mentioned announcement to make many possible variations and modification to technical solutions of the utility model, or be revised as the equivalent embodiment of equivalent variations.Therefore; every content that does not depart from technical solutions of the utility model; according to technical spirit of the present utility model to any simple modification made for any of the above embodiments, be equal to replacements, equivalence change and modify, all still belong to technical solutions of the utility model protect scope in.

Claims

1. an efficient energy-saving hatch machine, comprise hatching casing, egg car, fan and heating tube, it is characterized in that, described egg car comprises being equipped with and turns shaft support, the outer end of described rotating shaft is connected with reducing motor by transmission mechanism, fixing suit incubator tray swivel mount in rotating shaft, incubator tray swivel mount, along with rotating shaft is rotated, is equipped with incubator tray in incubator tray swivel mount.

2. a kind of efficient energy-saving hatch machine according to claim 1, is characterized in that, described fan is bidirectional fan, and the flabellum of different wind directions is installed in the flabellum dish both sides of fan, and every side arranges respectively two flabellums, in 90 ° mutually between two adjacent flabellums.

3. a kind of efficient energy-saving hatch machine according to claim 1, is characterized in that, the middle part of incubator tray swivel mount vertical height is fixedly set in rotating shaft.

4. a kind of efficient energy-saving hatch machine according to claim 1, is characterized in that, the outer end of the described transmission mechanism axis of rotation is formed by worm gear, worm screw, belt pulley and belt assembly successively.

5. according to a kind of efficient energy-saving hatch machine described in claim 1,2,3 or 4, it is characterized in that, described incubated egg car comprises the single-chip microcomputer for controlling the rotation of incubator tray swivel mount, and single-chip microcomputer is connected with reducing motor by drive circuit; Described support is provided with the first tilt switch and the second tilt switch that detect respectively incubator tray swivel mount different rotary direction rotation angle, and the first tilt switch is connected as input signal with single-chip microcomputer respectively with the second tilt switch.

6. a kind of efficient energy-saving hatch machine according to claim 5, it is characterized in that, described support is provided with the first transversal switch and the second transversal switch that detect incubator tray swivel mount and rotate to horizontal level, and the first transversal switch is connected as input signal with single-chip microcomputer respectively with the second transversal switch.

7. a kind of efficient energy-saving hatch machine according to claim 5, is characterized in that, the output interface of described drive circuit is connected with heating tube, by the start and stop of Single-chip Controlling heating tube.