CN203705876U

CN203705876U - Universal winding machine controller

Info

Publication number: CN203705876U
Application number: CN201420086600.XU
Authority: CN
Inventors: 陈荣湾; 周晨; 邹振天; 张正亚
Original assignee: Wenzhou University
Current assignee: Wenzhou University
Priority date: 2014-02-27
Filing date: 2014-02-27
Publication date: 2014-07-09
Anticipated expiration: 2024-02-27

Abstract

The utility model discloses a universal winding machine controller. The universal winding machine controller comprises a single-chip microcontroller (1); and the single-chip microcontroller (1) is connected with two paths of motor control module interfaces, two paths of sensor input module interfaces, one path of human-computer interaction module interface (6). According to the universal winding machine controller of the utility model, modular automatic recognition design is adopted, and the single-chip microcontroller as the core of the universal winding machine controller, and the motor control module interfaces of automatic identification control, the sensor signal module interfaces of automatic detection, and a human-computer interaction component are selected. The universal winding machine controller has the advantages of concise interface circuits and high reliability, and is suitable for rapid development of a series of universal winding machines. According to the universal winding machine controller of the utility model, modular design is adopted, choices about the interface circuits are various, and therefore, the universal winding machine controller is further advantageous in convenient maintenance. The universal winding machine controller is applicable to common motors, sensors and human-computer interaction components, and therefore, the universal winding machine controller is also advantageous in great universality.

Description

Universal winder controller

Technical field

The utility model relates to a kind of control device of winder, particularly a kind of universal winder controller.

Background technology

In the manufacturing link of electric product, the coiling of coil is a very crucial link.Obtain accurate, the arranged in a uniform coil of the number of turns, require high-efficiency automatic to produce simultaneously, must adopt automatic winding machine equipment, and controller is its core.For modal solenoid winder, the design of controller is exactly nothing but the Dual-spindle linked control that realizes two motor, comprises several parts such as microprocessor, motor drive circuit, speed/displacement transducer, man-machine interaction on hardware configuration.But on the coil winding specific to different product, precision to winder, efficiency, clamping size, mutual friendly etc. require different, in the time of the design of control system, need to select dissimilar motor, sensor and human-computer interaction device, the interface circuit of these equipment and microprocessor often has very large difference, the hardware circuit of controller often needs to redesign, and the construction cycle is long, cost is high.

Utility model content

The purpose of this utility model is, a kind of universal winder controller is provided.The utility model adopts modular design, and interface circuit multiple choices are easy to maintenance, is suitable for kind of conventional motor, sensor and man-machine interaction parts, and versatility is good.

The technical solution of the utility model: universal winder controller, is characterized in that: comprise single-chip microcomputer, single-chip microcomputer is connected with two-way motor control module interface, two-way sensor load module interface, a road human-computer interaction module interface; Described two-way motor control module interface is respectively the first motor control module interface and the second motor control module interface, and described the first motor control module interface, the second motor control module interface are all connected with pulsed motor control module or analog motor control module; Described two-way sensor load module interface is respectively first sensor load module interface and the second sensor load module interface, and described first sensor load module interface is all connected with pulse sensor signaling module or analog sensor signaling module with the second sensor load module interface.

In aforesaid universal winder controller, described human-computer interaction module interface is connected with the man-machine module of charactron button or the man-machine module of LCD touch-type.

In aforesaid universal winder controller, described single-chip microcomputer is MCS-51 series monolithic.

In aforesaid universal winder controller, described pulsed motor control module can be used for connecting control step motor or alternating current-direct current servomotor or common AC-DC motor.

In aforesaid universal winder controller, described analog motor control module can be used for connecting control alternating current-direct current servomotor.

In aforesaid universal winder controller, described pulse sensor signaling module can be used for connecting the sensors such as rotary photoelectric encoder, Hall-type scrambler or the grating scale of return pulse signal output type.

In aforesaid universal winder controller, described analog sensor signaling module can be used for connecting the sensor such as rotation/direct line rheostat, tech-generator that receives analog signal output type.

Compared with prior art, the utility model adopts modularization automatically to identify design, taking single-chip microcomputer as core, selects the sensor signal module interface of the motor module interface of automatic identification control, automatic recognition detection, the man-machine interaction parts of automatic identification.The interface circuit of this winder controller is succinct, reliability is high, is suitable for universal winder seriation fast Development.The utility model adopts modular design, and interface circuit multiple choices are easy to maintenance, is suitable for kind of conventional motor, sensor and man-machine interaction parts, and versatility is good.

Brief description of the drawings

Fig. 1 is structural representation of the present utility model;

Fig. 2 is software flow pattern of the present utility model.

Being labeled as in accompanying drawing: 1-single-chip microcomputer, 2-the first motor control module interface, 3-the second motor control module interface, 4-first sensor load module interface, 5-the second sensor load module interface, 6-human-computer interaction module interface, 7-pulsed motor control module, the analog motor control module of 8-, 9-pulse sensor signaling module, 10-analog sensor signaling module, the man-machine module of 11-charactron button, the man-machine module of 12-LCD touch-type.

Embodiment

Below in conjunction with drawings and Examples, the utility model is further described, but not as the foundation to the utility model restriction.

Embodiment.A kind of universal winder controller, forms as shown in Figure 1, comprises single-chip microcomputer 1, and single-chip microcomputer 1 is connected with two-way motor control module interface, two-way sensor load module interface, a road human-computer interaction module interface 6; Described two-way motor control module interface is respectively the first motor control module interface 2 and the second motor control module interface 3, described the first motor control module interface 2, the second motor control module interface 3, all can strobe pulse formula motor control module 7 or analog motor control module 8 connect, and can automatically identify; Described two-way sensor load module interface is respectively first sensor load module interface 4 and the second sensor load module interface 5, all can strobe pulse formula sensor signal module 9 or analog sensor signaling module 10 connect, and can automatically identify; Described human-computer interaction module interface 6, can select the man-machine module 11 of charactron button or the man-machine module 12 of LCD touch-type to connect, and can automatically identify.

Described single-chip microcomputer 1 is AT89S52 single-chip microcomputer; In aforesaid universal winder controller, described pulsed motor control module can be used for connecting control step motor or alternating current-direct current servomotor or common AC-DC motor; Described analog motor control module can be used for connecting control alternating current-direct current servomotor; Described pulse sensor signaling module can be used for connecting the sensors such as rotary photoelectric encoder, Hall-type scrambler or the grating scale of return pulse signal output type; Described analog sensor signaling module can be used for connecting the sensor such as rotation/direct line rheostat, tech-generator that receives analog signal output type.

Flow process of the present utility model as shown in Figure 2, when single-chip microcomputer 1 program initialization, detect P0.2 while being high level, judge that the first motor control module interface 2 has connected pulsed motor control module 7, P0.0 is set to rotating speed gating pulse output signal, and P0.1 is set to direction control output signal; Detect P0.2 while being low level, judge that the first motor control module interface 2 has connected analog motor control module 8, P0.0 is set to the serial D A data-signal on analog motor control module 8, and P0.1 is set to the serial D A clock signal on analog motor control module 8.

Detect P0.5 while being high level, judge that the second motor control module interface 3 has connected pulsed motor control module 7, P0.3 is set to rotating speed gating pulse output signal, and P0.4 is set to direction control output signal; Detect P0.5 while being low level, judge that the second motor control module interface 3 has connected analog motor control module 8, P0.3 is set to the serial D A data-signal on analog motor control module 8, and P0.4 is set to the serial D A clock signal on analog motor control module 8.

Detect P1.2 while being high level, judge that first sensor load module interface 4 has connected pulse sensor signaling module 9, P3.4/T0 is set to counter T0 pulse input end, and P1.0 is set to direction determining input end; Detect P1.2 while being low level, judge that first sensor load module interface 4 has connected analog sensor signaling module 10, P3.4/T0 is set to the serial AD data-signal on analog sensor signaling module 10, and P1.0 is set to the serial AD clock signal on analog sensor signaling module 10.

Detect P1.5 while being high level, judge that the second sensor load module interface 5 has connected pulse sensor signaling module 9, P3.5/T1 is set to counter T1 pulse input end, and P1.3 is set to direction determining input end; Detect P1.5 while being low level, judge that the second sensor load module interface 5 has connected analog sensor signaling module 10, P3.5/T1 is set to the serial AD data-signal on analog sensor signaling module 10, and P1.3 is set to the serial AD clock signal on analog sensor signaling module 10.

Detect P2.2 while being high level, what judge that human-computer interaction module interface 6 connects is LCD touch-type human-computer interaction module 12; Detect P2.2 while being low level, what judge that human-computer interaction module interface 6 connects is charactron button human-computer interaction module 11.

After Auto-Sensing finishes, detect and man-machine interaction mode according to the motor driving, the sensor that set, call corresponding software control module, enter normal Wire Winding program.

Claims

1. universal winder controller, is characterized in that: comprise single-chip microcomputer (1), single-chip microcomputer (1) is connected with two-way motor control module interface, two-way sensor load module interface, a road human-computer interaction module interface (6); Described two-way motor control module interface is respectively the first motor control module interface (2) and the second motor control module interface (3), and described the first motor control module interface (2), the second motor control module interface (3) are all connected with pulsed motor control module (7) or analog motor control module (8); Described two-way sensor load module interface is respectively first sensor load module interface (4) and the second sensor load module interface (5), and described first sensor load module interface (4) is all connected with pulse sensor signaling module (9) or analog sensor signaling module (10) with the second sensor load module interface (5).

2. universal winder controller according to claim 1, is characterized in that: described human-computer interaction module interface (6) is connected with the man-machine module of charactron button (11) or the man-machine module of LCD touch-type (12).