CN203702503U - Energy-saving air inlet valve - Google Patents
Energy-saving air inlet valve Download PDFInfo
- Publication number
- CN203702503U CN203702503U CN201320829102.5U CN201320829102U CN203702503U CN 203702503 U CN203702503 U CN 203702503U CN 201320829102 U CN201320829102 U CN 201320829102U CN 203702503 U CN203702503 U CN 203702503U
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- hole
- spool
- energy
- cylinder
- valve
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Abstract
The utility model provides an energy-saving air inlet valve. The energy-saving air inlet valve comprises a cylindrical body, a valve core and a drive device; the cylindrical body is provided with a first through hole and a second through hole; the valve core is arranged in the cylindrical body, and the valve core can make the piston movement inside the cylindrical body; the valve core is provided with a communication part which can enable the first through hole and the second through hole to be communicated with each other when the valve is opened; the cylindrical body is provided with a third through hole, the valve core is provided with a notch which is communicated with the third through hole when the valve is closed, and the cylindrical body is also provided with a first passage which is communicated with the third through hole when the valve is closed; the cylindrical body is provided with a fourth through hole, and the drive device runs through the fourth through hole to be connected with the valve core. By adopting the energy-saving air inlet valve, the surplus gas can be discharged when the gas consumption of a gas utilization device is reduced, the total quantity of the air which is compressed and discharged into the rear end of the system can be reduced, and an energy-saving purpose can be realized.
Description
Technical field
The utility model relates to equipment gas transmission field, is specifically related to a kind of valve technology.
Background technique
Contracting machine is important power resources during modern industry is produced, and obtains aborning application widely, and suction valve, as the important component part of compressor, is one of indispensable parts.Common suction valve is taking butterfly valve as main, regulatory function is with fully open/closed more common, pass through inverse proportion valve, also can realize certain capacity regulating, because the reason of working method, traditional suction valve is difficult to the amount of air inlet to control accurately, in the time that gas consumption reduces, pressure raises gradually, the gas sucking in does not reduce, even if or reduced, allly be sucked into the gas coming and maintain a higher pressure state after still can be compressed, common working method is: first pressure is compressed to higher pressure, and then slowly release, when being down to after certain pressure, again pressurized gas makes it reach elevated pressures again, release again, add/unload phenomenon, (the compressed pressure of gas is higher, the electric energy of required consumption is also just higher), reduce at gas consumption, while not reaching the elevated pressures of setting, drive unit load does not have obvious reduction, can not realize weighing apparatus pressure-controlled, the mode that improves pressure has increased the increase of power consumption cost.The function singleness of suction valve own, complex structure, constituent elements is many, and rate of fault is high, and maintenance cost is high, and manufacture cost increases.
Model utility content
The purpose of this utility model is to provide a kind of energy-conservation suction valve, solves one or more in above-mentioned prior art problem.
According to an aspect of the present utility model, energy-conservation suction valve is provided, comprise cylinder, spool and drive unit; Cylinder offers the first through hole and the second through hole; In cylinder, be provided with spool, spool can do piston movement in cylinder; Spool is provided with the interconnecting part that can make the first through hole and the second through hole be communicated with in the time of valve opening; In cylinder, have third through-hole, spool is provided with the breach that can be communicated with third through-hole in the time of valve closing, and cylinder is also provided with the first passage that can be communicated with third through-hole in the time of valve closing; In cylinder, have fourth hole, drive unit is connected with spool through described fourth hole.This design can be discharged unnecessary gas by third through-hole in the time that gas equipment gas consumption reduces, and reduces the compressed air total amount that enters system rear end, realizes energy-conservation object.
In some embodiments, interconnecting part is the first groove being arranged circumferentially on spool.This design, the space that air feed stream passes through is larger.
In some embodiments, interconnecting part is the second groove radially arranging on spool.This design can make to enter air-flow from the first through hole and not lead to the second through hole with intercepting, and flow velocity is faster.
In some embodiments, fourth hole is opened in cylinder, and drive unit comprises driving arrangement and connecting rod, and one end of connecting rod is connected with the retractable one end of driving arrangement, the other end is connected with spool through fourth hole, and driving arrangement can be with movable valve plug in cylinder, to do piston movement.So, avoid whole valve too long and narrow, be convenient to the installation of valve in equipment.
In some embodiments, drive unit comprises driving arrangement, and the retractable one end of driving arrangement is connected with the end of spool, and driving arrangement can be with movable valve plug in cylinder, to do piston movement.In this design, piston rod is directly connected with spool, has shortened the length of valve; Meanwhile, piston rod directly acts on spool, has avoided the loss of kinetic energy.
In some embodiments, drive unit comprises driving arrangement and connecting rod, and the retractable one end of driving arrangement is connected with the end of spool by connecting rod, and driving arrangement can do piston movement by connecting rod band movable valve plug in cylinder.This design connects piston rod and spool with connecting rod, can determine flexibly the placement location of driving arrangement, convenient installation.
In some embodiments, cylinder inwall is provided with seal ring.This design can ensure that closure part can slide in the first cylindrical shell, with the inwall close contact of the first cylindrical shell, prevents that closure part from can not cut off the connection between suction port and air outlet completely in the time of valve closing again.
In some embodiments, spool outer wall is provided with seal ring.This design can ensure that closure part can slide in the first cylindrical shell, with the inwall close contact of the first cylindrical shell, prevents that closure part from can not cut off the connection between suction port and air outlet completely in the time of valve closing again.
Brief description of the drawings
Fig. 1 is the generalized section of the first mode of execution closed state of the present utility model;
Fig. 2 is the generalized section of the second mode of execution closed state of the present utility model;
Fig. 3 is the plan view of a kind of mode of execution of spool of the present utility model;
Fig. 4 is the generalized section of the first mode of execution opening state of the present utility model.
Embodiment
Below in conjunction with Figure of description, the utility model is described in more detail.
As shown in Figure 1, the energy-conservation suction valve that the utility model provides, comprises cylinder 10, spool 30 and drive unit; Cylinder 10 offers the first through hole 111 and the second through hole 112; In cylinder 10, be provided with spool 30, spool 30 can do piston movement in cylinder 10.Spool 30 is provided with the interconnecting part 211 that can make the first through hole 111 and the second through hole 112 be communicated with in the time of valve opening.In cylinder 10, have third through-hole 114, spool 30 is provided with the breach 22 that can be communicated with third through-hole 114 in the time of valve closing, and cylinder 10 is also provided with the first passage 40 that can be communicated with third through-hole 114 in the time of valve closing.In cylinder 10, have fourth hole 201, drive unit is connected with spool 30 through fourth hole 201.
It should be noted that, said interconnecting part can have multiple set-up mode here, such as: can be the first groove 211 that hoop is offered on spool 30 as shown in Figure 1, 2; It can also be the second groove 212 of radially offering on spool 30 as shown in Figure 3.
In cylinder 10, also have third through-hole 114, on spool 30, have the breach 22 that can be communicated with third through-hole 114 in the time of valve closing, cylinder 10 also has the first passage 40 that can be communicated with third through-hole 114 and the second through hole 112 in the time of valve closing, and first passage 40 is communicated with the second through hole 112 and third through-hole 114 via the interior of cylinder 10.In addition, can also use external pipeline that the first pipeline 40 is connected with the second through hole 112.Even, can also use external pipeline that the first pipeline 40 is directly connected with gas compressing equipment.
Drive unit can comprise driving arrangement 601, can also comprise connecting rod 602.Wherein, driving arrangement can be that cylinder, oil hydraulic cylinder can also be that motor and gear match, and concrete Placement is as follows: the telescopic one end of driving arrangement can directly be connected with spool 30, can also be connected with spool 30 by connecting rod 602.
As shown in Figure 1, the telescopic one end of driving arrangement 601 is connected with spool 30 by connecting rod 602.In this kind of design, in cylinder 10, radially have fourth hole 201 along it, connecting rod 602 connects spool 30 through fourth hole 201.In the time that the piston rod of driving arrangement or hydraulic equipment is protruding, connecting rod 602 is with movable valve plug 30 to move in cylinder 10, until valve is opened completely.
As shown in Figure 2, the telescopic one end of driving arrangement 601 is directly connected with the end of spool 30, can push spool 30 in the interior movement of cylinder 10, until valve is opened completely.It should be noted that, in this kind of design, piston rod also can be connected with spool 30 by connecting rod 602.
As shown in Figure 1, 2, energy-conservation suction valve described in the utility model in off position under, interconnecting part is not between the first through hole 111 and the second through hole 112, spool 30 has cut off the connection between the first through hole 111 and the second through hole 112 completely, and air-flow can not flow in gas equipment through the second through hole 112 by interconnecting part from the first through hole 111.Under this state, third through-hole 114 exposes from the breach 22 on spool 30, is communicated with first passage 40.
As shown in Figure 4, energy-conservation suction valve described in the utility model is under opening state, interconnecting part is between the first through hole 111 and the second through hole 112, the first through hole 111 and the second through hole 112 are in connected state smoothly, and air-flow can be flowed in gas equipment through the second through hole 112 by interconnecting part by the first through hole 111.Under this state, spool 30 has blocked being communicated with of third through-hole 114 and first passage 40.
In process from closed condition to opening state, drive unit drives spool 30 to move in cylinder 10, until interconnecting part is while being placed between the first through hole 111 and the second through hole 112 completely, valve is opened completely.Now, gas can flow to gas equipment from throughput through the second through hole 112 swimmingly by the first through hole 111.
In the time of needs throttle down, restart drive unit, band movable valve plug 30 is in the interior movement of cylinder 10, until spool 30 cuts off the connection of the first through hole 111 and the second through hole 112, valve closes completely.
Need to stress, in actual use, third through-hole 114 is connected with external air source, and in the time that gas equipment gas consumption reduces, valve starts to close gradually.In this process, third through-hole 114 is exposed in breach 22 gradually, thereby third through-hole 114 is communicated with the second through hole 112 by first passage 40.Now, gas unnecessary in gas equipment, just from the second through hole 112, is back to external air source by first passage 40, third through-hole 114, reduces the air total amount of compressed discharge, realizes energy-conservation object.
In addition, owing to being that the connection that relies on spool 30 to cut off completely between the first through hole 111 and the second through hole 112 realizes throttle down, therefore, should ensure that the gap between spool 30 and cylinder 10 should be as much as possible little.Therefore, on cylinder 10 inwalls, be covered with seal ring 90.Certainly, this seal ring 90 also can be laid on spool 30 outer walls.
More than statement is only optimal way of the present utility model; it should be pointed out that to those skilled in the art, do not departing under the prerequisite of the utility model creation design; can also make some distortion and improvement, within these also should be considered as protection domain of the present utility model.
Claims (8)
1. energy-conservation suction valve, is characterized in that, comprises cylinder (10), spool (30) and drive unit;
Described cylinder (10) offers the first through hole (111) and the second through hole (112); In described cylinder (10), be provided with spool (30), described spool (30) can do piston movement in described cylinder (10);
Described spool (30) is provided with the interconnecting part (211) that can make the first through hole (111) and the second through hole (112) be communicated with in the time of valve opening;
In described cylinder (10), have third through-hole (114), described spool (30) is provided with the breach (22) that can be communicated with described third through-hole (114) in the time of valve closing, and described cylinder (10) is also provided with the first passage (40) that can be communicated with described third through-hole (114) in the time of valve closing;
In described cylinder (10), have fourth hole (201), described drive unit is connected with described spool (30) through described fourth hole (201).
2. energy-conservation suction valve according to claim 1, is characterized in that, described interconnecting part is the first groove (211) being arranged circumferentially on described spool (30).
3. energy-conservation suction valve according to claim 1, is characterized in that, described interconnecting part is the second groove (212) radially arranging on described spool (30).
4. energy-conservation suction valve according to claim 1, it is characterized in that, described fourth hole (201) is opened in described cylinder (10), described drive unit comprises driving arrangement (601) and connecting rod (602), one end of described connecting rod (602) is connected with the retractable one end of described driving arrangement (601), the other end is connected with described spool (30) through described fourth hole (201), and described driving arrangement (601) can drive described spool (30) to do piston movement in described cylinder (10).
5. energy-conservation suction valve according to claim 1, it is characterized in that, drive unit comprises driving arrangement (601), the retractable one end of described driving arrangement (601) is connected with the end of described spool (30), and described driving arrangement (601) can drive described spool (30) to do piston movement in described cylinder (10).
6. energy-conservation suction valve according to claim 1, it is characterized in that, drive unit comprises driving arrangement (601) and connecting rod (602), the retractable one end of described driving arrangement (601) is connected with the end of described spool (30) by described connecting rod (602), and described driving arrangement (601) can drive described spool (30) to do piston movement in described cylinder (10) by described connecting rod (602).
7. according to the energy-conservation suction valve described in claim 1 to 6 any one, it is characterized in that, described cylinder (10) inwall is provided with seal ring (90).
8. according to the energy-conservation suction valve described in claim 1 to 6 any one, it is characterized in that, described spool (30) outer wall is provided with seal ring (90).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201320829102.5U CN203702503U (en) | 2013-12-13 | 2013-12-13 | Energy-saving air inlet valve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201320829102.5U CN203702503U (en) | 2013-12-13 | 2013-12-13 | Energy-saving air inlet valve |
Publications (1)
Publication Number | Publication Date |
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CN203702503U true CN203702503U (en) | 2014-07-09 |
Family
ID=51052954
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201320829102.5U Expired - Fee Related CN203702503U (en) | 2013-12-13 | 2013-12-13 | Energy-saving air inlet valve |
Country Status (1)
Country | Link |
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CN (1) | CN203702503U (en) |
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2013
- 2013-12-13 CN CN201320829102.5U patent/CN203702503U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140709 Termination date: 20141213 |
|
EXPY | Termination of patent right or utility model |