CN203692390U - Fermentation machine - Google Patents
Fermentation machine Download PDFInfo
- Publication number
- CN203692390U CN203692390U CN201320819755.5U CN201320819755U CN203692390U CN 203692390 U CN203692390 U CN 203692390U CN 201320819755 U CN201320819755 U CN 201320819755U CN 203692390 U CN203692390 U CN 203692390U
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- star
- wheel
- sled
- fermentation machine
- driven
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Abstract
The utility model relates to a fermentation machine. The fermentation machine comprises a stander (1), a box body (2) and a star-wheel counter-prying rotor system (3), wherein the box body (2) is erected on the stander (1), the star-wheel counter-prying rotor system (3) is installed in the box body (2), an inner shell (2.1) and an outer shell (2.2) of the box body (2) are respectively arranged in a U-shaped plate form, the star-wheel counter-prying rotor system (3) comprises a driving star-wheel rotor mechanism (3.1) and a driven rotor counter-prying mechanism (3.2), the driving star-wheel rotor mechanism (3.1) comprises two planetary plates (3.1.1), the two planetary plates (3.1.1) are arranged on a left side plate and a right side plate (2.3), a plurality of star-wheel driving shafts (3.1.2) are arranged between the two planetary plates (3.1.1), and each star-wheel driving shaft (3.1.2) is respectively provided with a plurality of driving star-wheel stirring rods (3.1.3); the driven rotor counter-prying mechanism (3.2) comprises left and right driven discs (3.2.1), a plurality of counter-prying driven shafts (3.2.2) are arranged between the two driven discs (3.2.1), and each counter-prying driven shaft (3.2.2) is provided with a plurality of driven counter-prying stirring rods (3.2.3). By adopting the fermentation machine, the fermentation effect of tea leaves is good.
Description
Technical field
The utility model relates to a kind of fermentation machine, especially relates to a kind of device for tealeaves is fermented.
Background technology
Fermented tea is the one of tealeaves manufacture craft, mainly refers to that tea tree bud-leaf just operation processed such as cuts, ferments, is dried and make after gross tea through withering, rubbing, then tea through making, and fermented tea can be divided into light fermented tea, semi-fermented tea, fermented tea and after fermentation tea entirely.Except light fermented tea, other fermented tea has its unique zymotechnique and mechanism.In the production process of fermented tea, fermentation is one of them important step, and sweat is an important ring that determines the quality of fermented tea.Also be the unique stage that fermented tea is made, need under certain condition such as temperature, humidity, realize.Just because of its unique zymotechnique, so it is main that the fermentation of existing tealeaves adopts artificial fermentation under nature substantially, this fermentation mode is subject to temperature, air humidity and workman's technical merit to affect larger, ferment wayward, and fermentation time is long, efficiency is low, the quality of tealeaves is also difficult to ensure.
There is on the market now a kind of tea fermenting machine, but due to its structural defect, made tea leaf fermentation inhomogeneous, easily produced anaerobic district and affect quality and the mouthfeel of fermented tea.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned deficiency, and the fermentation machine that a kind of ferment effect is good is provided.
The purpose of this utility model is achieved in that a kind of fermentation machine, and described fermentation machine includes frame and is set up in the casing in frame and is installed on star-wheel in casing to sled rotor-support-foundation system.
A kind of fermentation machine of the utility model, described casing is a tool casing with dissection, this interlayer is made up of the inner casing and the shell that are all " U " shape platy structure, described inner casing is placed in shell top, and between inner casing and shell, form a U-shaped air flue, the left and right openend of described inner casing and shell is provided with side plate, thereby the side plate that inner casing and left and right are arranged forms a material chamber, two blocks of side plates that inner casing, shell and left and right arrange form the U-shaped air flue of a sealing, described shell upper is provided with into and out of pore, is provided with multiple equally distributed air-vents on described inner casing.
A kind of fermentation machine of the utility model, described material is provided with temperature and humidity controller in chamber, the intelligent temperature and humidity of controlling in material chamber.
A kind of fermentation machine of the utility model, described shell below is also provided with a water jacket.
A kind of fermentation machine of the utility model, arranges heating system on described water jacket.Hot-air, by the top circulation of the lower both sides to " U " type, heats the fermentate in hopper uniformly by hot-air.
A kind of fermentation machine of the utility model, described equally distributed air-vent is mainly taken steam unnecessary in fermentate out of and brings into thus hot-air thus, to reach the required temperature and humidity of fermentation.
A kind of fermentation machine of the utility model, described hopper whole installation has a rollover mechanism, after material becomes thoroughly decomposed and ferment, rollover mechanism makes the hopper entirety certain angle of turning on one's side, be fermented material smoothly discharging enter next process.
A kind of fermentation machine of the utility model, described star-wheel includes initiatively star wheel rotor mechanism and driven rotor to sled mechanism to sled rotor-support-foundation system, described active star wheel rotor mechanism includes two planetary plates, two planetary plates are located on the two blocks of side plates in left and right by bearing bracket stand respectively, and between two planetary plates, be connected with many star-wheel driving shafts, on every star-wheel driving shaft, be provided with multiple active star-wheel puddlers;
Described driven rotor includes to sled mechanism two clutch plates that left and right arranges, and clutch plate is placed in side plate or frame, and clutch plate is between two planetary plates; Between two clutch plates, be connected with two to prizing sled driven shaft, every to being provided with multiple be crisscross arranged driven to sled puddler on sled driven shaft;
Above-mentioned active star-wheel puddler and driven to repeating to be crisscross arranged between sled puddler.
A kind of fermentation machine of the utility model, described clutch plate is extended with a connecting axle towards a side of side plate, and this connecting axle is set up in side plate or frame, and above line astrolabe is set on this clutch plate.
A kind of fermentation machine of the utility model, when star-wheel driving shaft rotates under the drive of planetary plate, many star-wheel driving shafts move on a big circumference around the axial line of planetary plate, it is described when to sled driven shaft, initiatively star wheel rotor mechanism drives, many are moved around the axial line of clutch plate sled driven shaft on a small circumference, the radius of above-mentioned big circumference is R, the radius of small circumference is r, be D to the axial line of sled driven shaft to the driven free-ended maximum normal distance to sled puddler, the axial line of star-wheel driving shaft is d to the free-ended maximum normal distance of active star-wheel puddler, D ∈ (R-r, R), d < R-r.
Compared with prior art, the beneficial effects of the utility model are:
The utility model by control of temperature and humidity device and associated mechanical device in the fermentation overall process of tealeaves, carry out uniform stirring, oxygenation, ventilative, humidification, the intelligent Automatic Control such as heat, deblock., the star-wheel by driving and driven design, to sled rotor-support-foundation system, makes to stir, deblock more thorough and can effectively protect the complete of tealeaves blade, thereby makes tea leaf fermentation thorough, and color and luster is even.Quality is better; The setting of air vent of cabinet, U-shaped air flue, air-vent and intercalated water sleeve simultaneously has not only ensured can introduce during the fermentation enough oxygen and temperature more makes fermentation heat process gentleness in right amount, increase ferment effect and shortened fermentation time, water jacket can either play the effect of heating, also can play the effect of counterweight simultaneously, and in the time that needs add water, configuration charging pump can spread the water of water tank on the Folium Camelliae sinensis fermented product in material chamber easily.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model fermentation machine.
Fig. 2 is the side sectional view of the casing of the utility model fermentation machine.
Fig. 3 be the utility model fermentation machine star-wheel to sled rotor-support-foundation system structural representation.
Fig. 4 is that the star-wheel of the utility model fermentation machine is removed the structural representation after frame to sled rotor-support-foundation system.
Fig. 5 is that the star-wheel of the utility model fermentation machine is removed the structural representation after planetary plate and clutch plate on one side to sled rotor-support-foundation system.
Fig. 6 be the utility model fermentation machine star-wheel to sled rotor-support-foundation system side structure schematic diagram.
Wherein:
Frame 1, casing 2, star-wheel are to sled rotor-support-foundation system 3;
Inner casing 2.1, shell 2.2, side plate 2.3, into and out of pore 2.4, water jacket 2.5;
Initiatively star wheel rotor mechanism 3.1, driven rotor are to sled mechanism 3.2;
Planetary plate 3.1.1, star-wheel driving shaft 3.1.2, active star-wheel puddler 3.1.3;
Clutch plate 3.2.1, to sled driven shaft 3.2.2, driven to sled puddler 3.2.3.
Detailed description of the invention
Referring to Fig. 1 ~ 6, a kind of fermentation machine that the utility model relates to, described fermentation machine includes frame 1, be set up in the casing 2 in frame 1 and be installed on star-wheel in casing 2 to sled rotor-support-foundation system 3,
Referring to Fig. 1 and Fig. 2, inner casing 2.1 and shell 2.2 that the inner casing 2.1 that described casing 2 comprises and shell 2.2 are all the tabular setting of " U " shape tabular setting " U " shape all vertically arrange, be its open top upward, the opening at two ends, left and right is respectively towards the right and left), described inner casing 2.1 is placed in shell 2.2 tops, and between inner casing 2.1 and shell 2.2, form a U-shaped air flue, the left and right openend of described inner casing 2.1 and shell 2.2 is provided with side plate 2.3, thereby make inner casing 2.1 and the side plate 2.3 that left and right arranges form a material chamber, inner casing 2.1, two blocks of side plates 2.3 that shell 2.2 and left and right arrange form the U-shaped air flue of a sealing, described shell 2.2 tops be provided with into, venthole 2.4, on described inner casing 2.1, be provided with multiple equally distributed air-vents, thereby make the extraneous air can be successively through entering, venthole 2.4, U-shaped air flue, the laggard pan feeding of air-vent chamber, described shell 2.2 belows are also provided with a water jacket 2.5, water jacket 2.5 can provide fermentation water, warm water can also be provided, fermentate in material chamber is heated slowly, and when heating, the air of heating is by the top circulation of the lower both sides to " U " shape, heat uniformly the fermentate in hopper by hot-air, meanwhile, also can on water jacket 2.5, heating system be set, thereby can carry out heating and thermal insulation to the water in water jacket 2.5,
Above-mentioned material is provided with temperature controller and humidity controller in chamber, thereby realizes the intelligent temperature and humidity of controlling;
Described star-wheel includes initiatively star wheel rotor mechanism 3.1 and driven rotor to sled mechanism 3.2 to sled rotor-support-foundation system 3,
Described active star wheel rotor mechanism 3.1 includes two planetary plate 3.1.1, two planetary plate 3.1.1 are located on the two blocks of side plates 2.3 in left and right by bearing bracket stand respectively, and between two planetary plate 3.1.1, be connected with many star-wheel driving shaft 3.1.2, on every star-wheel driving shaft 3.1.2, be provided with multiple active star-wheel puddler 3.1.3, and planetary plate 3.1.1 drives via drive unit, preferably, have the upper coaxial package of a planetary plate 3.1.1 or processing one sprocket wheel at least, and CD-ROM drive motor drives planetary plate 3.1.1 to be rotated by chain, sprocket wheel;
Described driven rotor includes to sled mechanism 3.2 two clutch plate 3.2.1 that left and right arranges, and clutch plate 3.2.1 is placed in side plate 2.3 or frame 1 (can do corresponding adjustment according to actual conditions), and clutch plate 3.2.1 is between two planetary plate 3.1.1; Preferably, clutch plate 3.2.1 is extended with a connecting axle towards a side of side plate 2.3, this connecting axle is set up in side plate 2.3 or frame 1, above line astrolabe 3.1.1 is set on this clutch plate 3.2.1, thereby realized in driving planetary plate 3.1.1 to rotate, clutch plate 3.2.1 can passively drive motion by active star wheel rotor mechanism 3.1; Between two clutch plate 3.2.1, be connected with many to sled driven shaft 3.2.2, every multiple driven to sled puddler 3.2.3 to being provided with on sled driven shaft 3.2.2; Driven rotor does not have drive unit to sled mechanism 3.2, and it in the time rotating, is placed in drivenly when upper to sled puddler 3.2.3 by star-wheel driving shaft 3.1.2, is driving the movement of carrying out small distance; Above-mentioned active star-wheel puddler 3.1.3 and driven sled puddler 3.2.3 is crisscross arranged, thus it ensured in the running, can mutually not bump;
Operation principle for star-wheel to sled rotor-support-foundation system 3---concretely, referring to Fig. 6, when star-wheel driving shaft 3.1.2 rotates under the drive of the planetary plate 3.1.1 being driven by drive unit, many star-wheel driving shaft 3.1.2 move on a big circumference around the axial line of planetary plate 3.1.1, it is described when sled driven shaft 3.2.2 is driven by active star wheel rotor mechanism 3.1, many are moved around the axial line of clutch plate 3.2.1 sled driven shaft 3.2.2 on a small circumference, preferably, the axial line of the axial line of planetary plate 3.1.1 and clutch plate 3.2.1 overlaps, the radius of above-mentioned big circumference is R, the radius of small circumference is r, be D to the axial line of sled driven shaft 3.2.2 to the driven free-ended maximum normal distance to sled puddler 3.2.3, the axial line of star-wheel driving shaft 3.1.2 is d to the free-ended maximum normal distance of active star-wheel puddler 3.1.3, D ∈ (R-r, R), d < R-r, meet after above-mentioned condition, star-wheel driving shaft 3.1.2 is in the time rotating, and in the time that it is positioned at the closest approach to sled driven shaft 3.2.2, it can drive and driven sled puddler 3.2.3 be rotated, thereby has played the effect of Double stirring,
Simultaneously, when use, one rollover mechanism also can be installed for discharging is easy to use, this rollover mechanism includes a connecting plate that is arranged at the side of side plate 2.3, the outer one end of this connecting plate is provided with pedal, inner one end is connected in ground or frame by spring, and stopper slot can be set on connecting plate, the spacing fixture block inserting in above-mentioned stopper slot is set on side plate 2.3 and conveniently positions use; Certainly no matter have or not and use this device with pedal, all, within the protection domain of this patent, the optimize and improve that those skilled in the art does according to this detailed description of the invention, is all under the jurisdiction of design of the present utility model, all within the protection domain of this patent.
Claims (10)
1. a fermentation machine, is characterized in that: described fermentation machine includes frame (1), is set up in the casing (2) in frame (1) and is installed on the interior star-wheel of casing (2) to sled rotor-support-foundation system (3).
2. a kind of fermentation machine as claimed in claim 1, it is characterized in that: the inner casing (2.1) that described casing (2) comprises and shell (2.2) are all the tabular setting of " U " shape, described inner casing (2.1) is placed in shell (2.2) top, and form a U-shaped air flue between inner casing (2.1) and shell (2.2), the left and right openend of described inner casing (2.1) and shell (2.2) is provided with side plate (2.3), thereby the side plate (2.3) that inner casing (2.1) and left and right are arranged forms a material chamber, inner casing (2.1), shell (2.2) forms a U-shaped air flue sealing with two blocks of side plates (2.3) that left and right arranges, described shell (2.2) top be provided with into, venthole (2.4), described inner casing is evenly provided with multiple air-vents on (2.1).
3. a kind of fermentation machine as claimed in claim 2, is characterized in that: described shell (2.2) below is also provided with a water jacket (2.5).
4. a kind of fermentation machine as described in claim 1,2 or 3, is characterized in that: on described water jacket, be provided with heating system.
5. a kind of fermentation machine as described in claim 2 or 3, is characterized in that: above-mentioned material is provided with temperature controller and humidity controller in chamber.
6. a kind of fermentation machine as described in claim 1,2 or 3, it is characterized in that: on described casing (2), be also provided with a rollover mechanism, this rollover mechanism includes a connecting plate that is arranged at the side of side plate (2.3), and the outer one end of this connecting plate is provided with pedal, inner one end is connected in ground or frame by spring.
7. a kind of fermentation machine as claimed in claim 6, is characterized in that: on described connecting plate, stopper slot is set, the spacing fixture block inserting in above-mentioned stopper slot is set on described side plate (2.3).
8. as claim 1, a kind of fermentation machine described in 2 or 3, it is characterized in that: described star-wheel includes initiatively star wheel rotor mechanism (3.1) and driven rotor to prizing mechanism (3.2) to sled rotor-support-foundation system (3), described active star wheel rotor mechanism (3.1) includes two planetary plates (3.1.1), two planetary plates (3.1.1) are located on the two blocks of side plates in left and right (2.3) by bearing bracket stand respectively, and between two planetary plates (3.1.1), be connected with many star-wheel driving shafts (3.1.2), on every star-wheel driving shaft (3.1.2), be provided with multiple active star-wheel puddlers (3.1.3),
Described driven rotor includes to sled mechanism (3.2) two clutch plates (3.2.1) that left and right arranges, and clutch plate (3.2.1) is placed in side plate (2.3) or frame (1) is upper, and clutch plate (3.2.1) is positioned between two planetary plates (3.1.1); Between two clutch plates (3.2.1), be connected with many to sled driven shaft (3.2.2), every multiple driven to sled puddler (3.2.3) to being provided with on sled driven shaft (3.2.2);
Above-mentioned active star-wheel puddler (3.1.3) and driven to sled puddler (3.2.3) be crisscross arranged.
9. a kind of fermentation machine as claimed in claim 8, it is characterized in that: described clutch plate (3.2.1) is extended with a connecting axle towards a side of side plate (2.3), this connecting axle is set up in side plate (2.3) or frame (1) is upper, and above line astrolabe (3.1.1) is set on this clutch plate (3.2.1).
10. a kind of fermentation machine as claimed in claim 8, it is characterized in that: when star-wheel driving shaft (3.1.2) rotates under the drive of planetary plate (3.1.1), many star-wheel driving shafts (3.1.2) move on a big circumference around the axial line of planetary plate (3.1.1), described to sled driven shaft (3.2.2) when initiatively star wheel rotor mechanism (3.1) drives, many are moved around the axial line of clutch plate (3.2.1) sled driven shaft (3.2.2) on a small circumference, the radius of above-mentioned big circumference is R, the radius of small circumference is r, be D to the axial line of sled driven shaft (3.2.2) to the driven free-ended maximum normal distance to sled puddler (3.2.3), the axial line of star-wheel driving shaft (3.1.2) is d to the free-ended maximum normal distance of active star-wheel puddler (3.1.3), D ∈ (R-r, R), d < R-r.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320819755.5U CN203692390U (en) | 2013-12-14 | 2013-12-14 | Fermentation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320819755.5U CN203692390U (en) | 2013-12-14 | 2013-12-14 | Fermentation machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203692390U true CN203692390U (en) | 2014-07-09 |
Family
ID=51042920
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320819755.5U Withdrawn - After Issue CN203692390U (en) | 2013-12-14 | 2013-12-14 | Fermentation machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203692390U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103689144A (en) * | 2013-12-14 | 2014-04-02 | 江阴市联业生物科技有限公司 | Fermenting machine |
| CN104304533A (en) * | 2014-11-28 | 2015-01-28 | 广西三江县众友茶叶机械贸易有限公司 | Black tea fermentation machine |
-
2013
- 2013-12-14 CN CN201320819755.5U patent/CN203692390U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103689144A (en) * | 2013-12-14 | 2014-04-02 | 江阴市联业生物科技有限公司 | Fermenting machine |
| CN103689144B (en) * | 2013-12-14 | 2015-04-01 | 江阴市联业生物科技有限公司 | Fermenting machine |
| CN104304533A (en) * | 2014-11-28 | 2015-01-28 | 广西三江县众友茶叶机械贸易有限公司 | Black tea fermentation machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140709 Effective date of abandoning: 20150401 |
|
| RGAV | Abandon patent right to avoid regrant |