CN203689090U - PLC fuzzy adaptive seawater salinity test device - Google Patents

PLC fuzzy adaptive seawater salinity test device Download PDF

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CN203689090U
CN203689090U CN201420053030.4U CN201420053030U CN203689090U CN 203689090 U CN203689090 U CN 203689090U CN 201420053030 U CN201420053030 U CN 201420053030U CN 203689090 U CN203689090 U CN 203689090U
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seawater
salinity
interface module
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陈伟
邢梅香
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Luoyang Institute of Science and Technology
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Abstract

一种PLC模糊自适应海水盐度试验装置,属于PLC模糊自适应控制领域,该试验装置由海水盐度试验平台和PLC盐度控制系统组成,所述的海水盐度试验平台包括试验箱、母液罐和回收槽,母液罐通过海水输入管路将海水输送至试验箱内,试验箱内的海水试验溶液通过回收管路输送至回收槽,回收槽连接有出水管路。PLC盐度控制系统内的PLC控制单元根据检测到的试验箱、母液罐和回收槽内的液位和盐度信息自适应地通过I/O驱动电路接口模块来对海水盐度试验平台内不同的电磁阀进行通断控制,从而最终实现对试验箱内海水试验溶液液位和盐度的自适应控制。本实用新型能够根据海水盐度试验的不同要求,很方便地实现海水盐度多点自适应控制。

A PLC fuzzy self-adaptive seawater salinity test device belongs to the field of PLC fuzzy self-adaptive control, the test device is composed of a seawater salinity test platform and a PLC salinity control system, the seawater salinity test platform includes a test box, a mother liquor Tank and recovery tank, the mother liquid tank transports seawater to the test chamber through the seawater input pipeline, and the seawater test solution in the test chamber is transported to the recovery tank through the recovery pipeline, and the recovery tank is connected with an outlet pipeline. The PLC control unit in the PLC salinity control system adaptively controls the different salinity levels in the seawater salinity test platform through the I/O drive circuit interface module according to the detected liquid level and salinity information in the test chamber, mother liquor tank and recovery tank. The on-off control of the electromagnetic valve is carried out, so as to finally realize the adaptive control of the liquid level and salinity of the seawater test solution in the test chamber. The utility model can conveniently realize multi-point adaptive control of the seawater salinity according to different requirements of the seawater salinity test.

Description

一种PLC模糊自适应海水盐度试验装置A PLC fuzzy adaptive seawater salinity test device

技术领域 technical field

本实用新型属于PLC模糊自适应控制领域,具体涉及一种基于PLC模糊自适应控制的海水盐度试验装置。 The utility model belongs to the field of PLC fuzzy adaptive control, in particular to a seawater salinity test device based on PLC fuzzy adaptive control.

背景技术 Background technique

海水是一种含有多种盐类的电解质溶液,以3%~3.5%的氯化钠为主盐,其中氯离子含量很大,海水的高含盐量、含砂量以及通常溶解有空气的特征使得海水对金属具有强腐蚀性。在金属构件的防护涂料技术以及耐海水腐蚀钢的研究中,通常要使金属构件在不同海水盐度条件下进行腐蚀性试验,由于海水浓度控制无固定的数学模型且具有动态性,同时盐度传感器存在固有的时延,常规的自动控制装置往往不能满足对试验溶液盐度控制的要求。 Seawater is an electrolyte solution containing a variety of salts, with 3% to 3.5% sodium chloride as the main salt, in which the content of chloride ions is very large, high salt content, sand content and usually dissolved air The characteristics make seawater highly corrosive to metals. In the protective coating technology of metal components and the research of seawater corrosion-resistant steel, it is usually necessary to conduct corrosion tests on metal components under different seawater salinity conditions, because seawater concentration control has no fixed mathematical model and is dynamic, and at the same time the salinity There is an inherent time delay in the sensor, and conventional automatic control devices often cannot meet the requirements for controlling the salinity of the test solution.

实用新型内容 Utility model content

本实用新型的目的是提供一种基于PLC自适应控制的海水盐度试验装置,本实用新型能够根据海水盐度试验的不同要求,很方便地实现海水盐度多点自适应控制,以提高海水盐度试验装置对试验条件变化的适应性。 The purpose of this utility model is to provide a seawater salinity test device based on PLC adaptive control. The adaptability of the salinity test device to changes in test conditions.

为了实现上述目的,本实用新型的技术方案是:一种PLC模糊自适应海水盐度试验装置,该试验装置由海水盐度试验平台和PLC盐度控制系统组成,所述的海水盐度试验平台包括试验箱、母液罐和回收槽,母液罐通过海水输入管路将海水输送至试验箱内,试验箱内的海水试验溶液通过回收管路输送至回收槽,回收槽内的回收液经出水管路流出后一路由海水循环管路送至母液罐,另一路经排放管路排放掉,所述的海水输入管路、回收管路、海水循环管路和排放管路上分别设有盐水电磁阀、放水电磁阀、海水回收泵和排放电磁阀,所述试验箱上连接有淡水输入管路,在淡水输入管路上设有淡水电磁阀,试验箱上还设有海水试验溶液循环回路,在海水试验溶液循环回路上设有海水循环泵; In order to achieve the above object, the technical solution of the present utility model is: a PLC fuzzy adaptive seawater salinity test device, which is composed of a seawater salinity test platform and a PLC salinity control system, the seawater salinity test platform Including test chamber, mother liquid tank and recovery tank, the mother liquid tank transports seawater to the test chamber through the seawater input pipeline, the seawater test solution in the test chamber is transported to the recovery tank through the recovery pipeline, and the recovery liquid in the recovery tank passes through the outlet pipe After the two channels flow out, one is sent to the mother liquid tank by the seawater circulation pipeline, and the other is discharged through the discharge pipeline. The seawater input pipeline, the recovery pipeline, the seawater circulation pipeline and the discharge pipeline are respectively equipped with a brine solenoid valve, Water discharge solenoid valve, seawater recovery pump and discharge solenoid valve. The test box is connected with a fresh water input pipeline, and a fresh water solenoid valve is installed on the fresh water input pipeline. The test box is also equipped with a seawater test solution circulation loop. A seawater circulation pump is provided on the solution circulation circuit;

所述PLC盐度控制系统包括工控机、PLC控制单元、I/O驱动电路接口模块、传感器接口模块,盐度传感器和液位传感器,工控机为所述试验装置的上位机,并与PLC控制单元进行数据通讯,盐度传感器和液位传感器用于检测试验箱、母液罐和回收槽内的盐度和液位信息,盐度传感器和液位传感器的信号输出端与传感器接口模块的信号输入端连接,传感器接口模块的信号输出端与PLC控制单元的模拟量输入端口连接,PLC控制单元的I/O控制端口与I/O驱动电路接口模块的I/O控制输入端口连接,I/O驱动电路接口模块(20)的I/O控制输出端口分别与海水循环泵、海水回收泵、淡水电磁阀、盐水电磁阀、放水电磁阀和排放电磁阀的驱动端连接。 The PLC salinity control system comprises an industrial computer, a PLC control unit, an I/O drive circuit interface module, a sensor interface module, a salinity sensor and a liquid level sensor, and the industrial computer is the upper computer of the test device, and is controlled with the PLC The unit performs data communication. The salinity sensor and liquid level sensor are used to detect the salinity and liquid level information in the test chamber, mother liquor tank and recovery tank. The signal output terminal of the salinity sensor and liquid level sensor is connected to the signal input of the sensor interface module. The signal output terminal of the sensor interface module is connected to the analog input port of the PLC control unit, the I/O control port of the PLC control unit is connected to the I/O control input port of the I/O drive circuit interface module, and the I/O The I/O control output ports of the drive circuit interface module (20) are respectively connected to the driving ends of the seawater circulation pump, the seawater recovery pump, the freshwater solenoid valve, the saltwater solenoid valve, the drain solenoid valve and the discharge solenoid valve.

有益效果:本实用新型能够根据海水试验溶液的不同要求,对海水试验溶液的盐度和液位进行自适应调节,很方便地实现海水盐度多点自适应控制,提高了海水盐度试验装置对试验条件变化的适应性,且能够获得高的海水试验溶液配制精度和较短的配制时间。 Beneficial effects: the utility model can adaptively adjust the salinity and liquid level of the seawater test solution according to different requirements of the seawater test solution, conveniently realize multi-point adaptive control of the seawater salinity, and improve the seawater salinity test device. It is adaptable to changes in test conditions, and can obtain high seawater test solution preparation accuracy and short preparation time.

附图说明 Description of drawings

图1是本实用新型的整体结构关系图; Fig. 1 is the overall structural relationship diagram of the present utility model;

图2是本实用新型海水盐度试验装置的管路示意图; Fig. 2 is the pipeline schematic diagram of the utility model seawater salinity test device;

图3是本实用新型PLC盐度控制系统的电路示意图; Fig. 3 is the schematic circuit diagram of the utility model PLC salinity control system;

图4是本实用新型I/O驱动电路接口模块的电路示意图; Fig. 4 is the circuit schematic diagram of the utility model I/O drive circuit interface module;

图中标记为:1、试验箱,2、母液罐,3、回收槽,4、海水循环泵,5、海水回收泵,6、淡水电磁阀,7、盐水电磁阀,8、放水电磁阀,9、排放电磁阀,10、PLC控制单元,11、工控机,12、盐度传感器Ⅰ,13、液位传感器Ⅰ,14、盐度传感器Ⅱ,15、液位传感器Ⅱ,16、盐度传感器Ⅲ,17、液位传感器Ⅲ,18、传感器接口模块Ⅰ,19、传感器接口模块Ⅱ,20、I/O驱动电路接口模块。 The marks in the figure are: 1. Test chamber, 2. Mother liquid tank, 3. Recovery tank, 4. Sea water circulation pump, 5. Sea water recovery pump, 6. Fresh water solenoid valve, 7. Salt water solenoid valve, 8. Water discharge solenoid valve, 9. Discharge solenoid valve, 10. PLC control unit, 11. Industrial computer, 12. Salinity sensor Ⅰ, 13. Liquid level sensor Ⅰ, 14. Salinity sensor Ⅱ, 15. Liquid level sensor Ⅱ, 16. Salinity sensor III, 17. Liquid level sensor III, 18. Sensor interface module I, 19. Sensor interface module II, 20. I/O drive circuit interface module.

具体实施方式 Detailed ways

如图1和图2所示,一种PLC模糊自适应海水盐度试验装置,该试验装置由海水盐度试验平台和PLC盐度控制系统组成,所述的海水盐度试验平台包括试验箱1、母液罐2和回收槽3,母液罐2通过海水输入管路将海水输送至试验箱1内,试验箱1内的海水试验溶液通过回收管路输送至回收槽3,回收槽3内的回收液经出水管路流出后一路由海水循环管路送至母液罐2,另一路经排放管路排放掉,所述的海水输入管路、回收管路、海水循环管路和排放管路上分别设有盐水电磁阀7、放水电磁阀8、海水回收泵5和排放电磁阀9,所述试验箱1上连接有淡水输入管路,在淡水输入管路上设有淡水电磁阀6,试验箱1上还设有海水试验溶液循环回路,在海水试验溶液循环回路上设有海水循环泵4。 As shown in Fig. 1 and Fig. 2, a kind of PLC fuzzy adaptive seawater salinity test device, this test device is made up of seawater salinity test platform and PLC salinity control system, described seawater salinity test platform comprises test box 1 , mother liquid tank 2 and recovery tank 3, the mother liquid tank 2 transports seawater to the test chamber 1 through the seawater input pipeline, the seawater test solution in the test chamber 1 is transported to the recovery tank 3 through the recovery pipeline, and the recovery in the recovery tank 3 After the liquid flows out through the outlet pipeline, one is sent to the mother liquid tank 2 by the seawater circulation pipeline, and the other is discharged through the discharge pipeline. The seawater input pipeline, recovery pipeline, seawater circulation pipeline and discharge pipeline are respectively provided with There are salt water solenoid valve 7, water discharge solenoid valve 8, seawater recovery pump 5 and discharge solenoid valve 9. The test box 1 is connected with a fresh water input pipeline, and a fresh water solenoid valve 6 is arranged on the fresh water input pipeline. A seawater test solution circulation loop is also provided, and a seawater circulation pump 4 is arranged on the seawater test solution circulation loop.

其中,试验箱1用于模拟不同盐度下的海水试验环境,母液罐2为试验箱1内不同盐度海水的配制提供高盐度的海水母液,回收槽3用于回收、临时存储试验箱1排放的海水试验溶液,海水循环泵4用于试验箱1内盐度配制过程中海水试验溶液的均匀混合,海水回收泵5用于回收回收槽3内较高盐度的海水试验溶液,淡水电磁阀6、盐水电磁阀7和放水电磁阀8用于控制试验箱1内海水试验溶液的盐度和体积,排放电磁阀9用于排放回收槽3内的低盐度海水试验溶液。 Among them, the test chamber 1 is used to simulate the seawater test environment under different salinities, the mother liquid tank 2 provides high-salinity seawater mother liquid for the preparation of seawater with different salinities in the test chamber 1, and the recovery tank 3 is used for recovery and temporary storage of the test chamber 1 the seawater test solution discharged, the seawater circulation pump 4 is used for uniform mixing of the seawater test solution during the salinity preparation process in the test chamber 1, the seawater recovery pump 5 is used for recovering the seawater test solution with higher salinity in the recovery tank 3, fresh water Solenoid valve 6, salt water solenoid valve 7 and water discharge solenoid valve 8 are used to control the salinity and volume of the seawater test solution in the test chamber 1, and the discharge solenoid valve 9 is used to discharge the low-salinity seawater test solution in the recovery tank 3.

所述PLC盐度控制系统包括工控机11、PLC控制单元10、I/O驱动电路接口模块20、传感器接口模块,盐度传感器和液位传感器,工控机11为所述试验装置的上位机,并与PLC控制单元10进行数据通讯,盐度传感器和液位传感器用于检测试验箱1、母液罐2和回收槽3内的盐度和液位信息,盐度传感器和液位传感器的信号输出端与传感器接口模块的信号输入端连接,传感器接口模块的信号输出端与PLC控制单元10的模拟量输入端口连接,PLC控制单元10的I/O控制端口与I/O驱动电路接口模块20的I/O控制输入端口连接,I/O驱动电路接口模块20的I/O控制输出端口分别与海水循环泵4、海水回收泵5、淡水电磁阀6、盐水电磁阀7、放水电磁阀8和排放电磁阀9的驱动端连接。其中,盐度传感器和液位传感器将采集到的试验箱1、母液罐2和回收槽3内的盐度和液位信号传递给传感器接口模块,传感器接口模块将接收到的盐度和液位信号传递给PLC控制单元10,PLC控制单元10通过I/O驱动电路接口模块20实现对海水循环泵4和海水回收泵5的启停控制以及淡水电磁阀6、盐水电磁阀7、放水电磁阀8和排放电磁阀9的通断控制。 The PLC salinity control system includes an industrial computer 11, a PLC control unit 10, an I/O drive circuit interface module 20, a sensor interface module, a salinity sensor and a liquid level sensor, and the industrial computer 11 is the upper computer of the test device, And carry out data communication with the PLC control unit 10, the salinity sensor and the liquid level sensor are used to detect the salinity and liquid level information in the test chamber 1, the mother liquid tank 2 and the recovery tank 3, and the signal output of the salinity sensor and the liquid level sensor end is connected with the signal input end of the sensor interface module, the signal output end of the sensor interface module is connected with the analog input port of the PLC control unit 10, the I/O control port of the PLC control unit 10 is connected with the I/O drive circuit interface module 20 The I/O control input port is connected, and the I/O control output port of the I/O drive circuit interface module 20 is respectively connected with the seawater circulation pump 4, the seawater recovery pump 5, the fresh water solenoid valve 6, the salt water solenoid valve 7, the water discharge solenoid valve 8 and The drive end of the discharge solenoid valve 9 is connected. Among them, the salinity sensor and the liquid level sensor transmit the collected salinity and liquid level signals in the test chamber 1, the mother liquor tank 2 and the recovery tank 3 to the sensor interface module, and the sensor interface module transmits the received salinity and liquid level signals The signal is transmitted to the PLC control unit 10, and the PLC control unit 10 realizes the start-stop control of the seawater circulation pump 4 and the seawater recovery pump 5 through the I/O drive circuit interface module 20, as well as the fresh water solenoid valve 6, the salt water solenoid valve 7, and the water discharge solenoid valve 8 and the on-off control of the discharge solenoid valve 9.

其中,所述的盐度传感器包括盐度传感器Ⅰ12、盐度传感器Ⅱ14和盐度传感器Ⅲ16,所述的液位传感器包括液位传感器Ⅰ13、液位传感器Ⅱ15和液位传感器Ⅲ17。盐度传感器Ⅰ12和液位传感器Ⅰ13分别安装在试验箱1内部和上部,用于对试验箱1内海水试验溶液的盐度和液位进行检测,盐度传感器Ⅱ14和液位传感器Ⅱ15分别安装在母液罐2内部和母液罐2上部,用于对母液罐2内海水母液的盐度和液位进行检测,盐度传感器Ⅲ16和液位传感器Ⅲ17分别安装在回收槽3内部和回收槽3的上部,用于对回收槽3内排放的海水盐度和液位进行检测。 Wherein, the salinity sensor includes a salinity sensor I12, a salinity sensor II14 and a salinity sensor III16, and the liquid level sensor includes a liquid level sensor I13, a liquid level sensor II15 and a liquid level sensor III17. The salinity sensor I12 and the liquid level sensor I13 are respectively installed inside and on the upper part of the test chamber 1, and are used to detect the salinity and liquid level of the seawater test solution in the test chamber 1. The salinity sensor II14 and the liquid level sensor II15 are respectively installed in the The interior of the mother liquid tank 2 and the upper part of the mother liquid tank 2 are used to detect the salinity and liquid level of the seawater mother liquid in the mother liquid tank 2. The salinity sensor III16 and the liquid level sensor III17 are respectively installed inside the recovery tank 3 and on the upper part of the recovery tank 3 , used for detecting the salinity and liquid level of the seawater discharged in the recovery tank 3 .

所述传感器接口模块包括传感器接口模块Ⅰ18和传感器接口模块Ⅱ19。 The sensor interface module includes a sensor interface module I18 and a sensor interface module II19.

盐度传感器Ⅰ12的4-20mA信号输出端、液位传感器Ⅰ13的4-20mA信号输出端分别与传感器接口模块Ⅰ18相应的4-20mA信号输入端连接;盐度传感器Ⅱ14的4-20mA信号输出端、液位传感器Ⅱ15的4-20mA信号输出端分别与传感器接口模块Ⅰ18相应的4-20mA信号输入端连接;盐度传感器Ⅲ16的4-20mA信号输出端、液位传感器Ⅲ17的4-20mA信号输出端分别与传感器接口模块Ⅱ19相应的4-20mA信号输入端连接;传感器接口模块Ⅰ18的4-20mA信号输出端、传感器接口模块Ⅱ194-20mA信号输出端分别与PLC控制单元10相应的模拟量输入端口连接。 The 4-20mA signal output terminal of the salinity sensor Ⅰ12 and the 4-20mA signal output terminal of the liquid level sensor Ⅰ13 are respectively connected with the corresponding 4-20mA signal input terminal of the sensor interface module Ⅰ18; the 4-20mA signal output terminal of the salinity sensor Ⅱ14 , The 4-20mA signal output terminal of the liquid level sensor II15 is respectively connected with the corresponding 4-20mA signal input terminal of the sensor interface module I18; the 4-20mA signal output terminal of the salinity sensor III16, the 4-20mA signal output of the liquid level sensor III17 The terminals are respectively connected to the corresponding 4-20mA signal input terminals of the sensor interface module II19; the 4-20mA signal output terminals of the sensor interface module I18 and the sensor interface module II194-20mA signal output terminals are respectively connected to the corresponding analog input ports of the PLC control unit 10 connect.

PLC控制单元10的220V电源接口分别与220V电源1模块的220V电源输出接口连接;I/O驱动电路接口模块20的220V电源接口分别与220V电源2模块的220V电源输出接口连接,I/O驱动电路接口模块20的24V电源接口分别与24V电源模块的24V电源输出接口连接;PLC控制单元10的I/O控制端口与I/O驱动电路接口模块20相应的I/O控制输入端口连接;I/O驱动电路接口模块20的I/O控制输出端口分别与淡水电磁阀6、盐水电磁阀7、放水电磁阀8、排放电磁阀9、海水循环泵4、海水回收泵5的I/O控制输入端口连接;PLC控制单元10通过I/O驱动电路接口模块20实现对海水循环泵4的启停控制、淡水电磁阀6、盐水电磁阀7、放水电磁阀8的通断控制,以实现母液罐2高盐度海水母液与自来水在试验箱1内不同盐度海水试验溶液的自适应配制。 The 220V power supply interface of PLC control unit 10 is respectively connected with the 220V power supply output interface of 220V power supply 1 module; The 24V power supply interface of the circuit interface module 20 is connected with the 24V power supply output interface of the 24V power supply module respectively; The I/O control port of the PLC control unit 10 is connected with the corresponding I/O control input port of the I/O drive circuit interface module 20; The I/O control output port of the /O drive circuit interface module 20 is respectively connected with the I/O control of the fresh water solenoid valve 6, the salt water solenoid valve 7, the water discharge solenoid valve 8, the discharge solenoid valve 9, the seawater circulation pump 4, and the seawater recovery pump 5. The input port is connected; the PLC control unit 10 realizes the on-off control of the seawater circulation pump 4, the on-off control of the fresh water solenoid valve 6, the salt water solenoid valve 7, and the water discharge solenoid valve 8 through the I/O drive circuit interface module 20, so as to realize the mother liquor Self-adaptive preparation of high-salinity seawater mother liquor in tank 2 and tap water with different salinity seawater test solutions in test chamber 1.

如图3所示,PLC盐度控制系统以工控机11为海水盐度试验装置的上位机;PLC控制单元10为海水盐度试验装置的现场控制单元;工控机11上采用组态软件设计海水盐度试验装置的监控软件,工控机11的RS232通讯接口与PLC控制单元10的RS485通讯接口连接,实现PLC控制单元10与工控机11间的数据通讯;PLC控制单元10利用模糊控制、开关控制等控制策略构成模糊自适应海水盐度控制程序模块,实现海水盐度的自适应模糊控制,构建一个海水盐度模糊自适应控制平台。其中:安装在试验箱1内部的盐度传感器Ⅰ12的4-20mA信号输出端A1、B1分别与传感器接口模块Ⅰ18的4-20mA信号输入端A1、B1连接;安装在试验箱1上部的液位传感器Ⅰ13的4-20mA信号输出端A2、B2分别与传感器接口模块Ⅰ18的4-20mA信号输入端A2、B2连接;传感器接口模块Ⅰ18的4-20mA信号输出端A1、B1和4-20mA信号输出端A2、B2分别与PLC控制单元10的模拟量输入端口A1、B1和A2、B2连接;安装在母液罐2内部的盐度传感器Ⅱ14的4-20mA信号输出端A3、B3分别与传感器接口模块Ⅰ18的4-20mA信号输入端A3、B3连接;安装在母液罐2上部的液位传感器Ⅱ15的4-20mA信号输出端A4、B4分别与传感器接口模块Ⅰ18的4-20mA信号输入端A4、B4连接;传感器接口模块Ⅰ18的4-20mA信号输出端A3、B3和4-20mA信号输出端A4、B4分别与PLC控制单元10的模拟量输入端口A3、B3和A4、B4连接;安装在回收槽3内部的盐度传感器Ⅲ16的4-20mA信号输出端A5、B5分别与传感器接口模块Ⅱ19的4-20mA信号输入端A5、B5连接;安装在回收槽3上部的液位传感器Ⅲ17的4-20mA信号输出端A6、B6分别与传感器接口模块Ⅱ19的4-20mA信号输入端A6、B6连接;传感器接口模块Ⅱ19的4-20mA信号输出端A5、B5和4-20mA信号输出端A6、B6分别与PLC控制单元10的模拟量输入端口A5、B5和A6、B6连接;PLC控制单元10的I/O控制端口Q0.0、Q0.1、Q0.2、Q0.3、Q0.4、Q0.5分别与I/O驱动电路接口模块20的I/O控制输入端口Q0.0、Q0.1、Q0.2、Q0.3、Q0.4、Q0.5连接;PLC控制单元10的I/O控制端口的接地端M与I/O驱动电路接口模块20的接地端GND连接;I/O驱动电路接口模块20的I/O控制输出端口KQ0.0、I/O驱动电路接口模块20的接地端GND分别与淡水电磁阀6的驱动端KQ0.0、接地端GND连接;I/O驱动电路接口模块20的I/O控制输出端口KQ0.1、I/O驱动电路接口模块20的接地端GND分别与盐水电磁阀7的驱动端KQ0.1、接地端GND连接;I/O驱动电路接口模块20的I/O控制输出端口KQ0.2、I/O驱动电路接口模块20的接地端GND分别与放水电磁阀8的驱动端KQ0.2、接地端GND连接;I/O驱动电路接口模块20的I/O控制输出端口KQ0.3、I/O驱动电路接口模块20的接地端GND分别与排放电磁阀9的驱动端KQ0.3、接地端GND连接;I/O驱动电路接口模块20的I/O控制输出端口KQ0.4、I/O驱动电路接口模块20的接地端KM分别与海水循环泵4的驱动端KQ0.4、电源端N2连接;I/O驱动电路接口模块20的I/O控制输出端口KQ0.5、I/O驱动电路接口模块20的接地端GND分别与海水回收泵5的驱动端KQ0.5、电源端N2连接;PLC控制单元10的电源输入端L1、N1分别与220V输入电源的输出端L1、N1连接。 As shown in Figure 3, the PLC salinity control system uses the industrial computer 11 as the upper computer of the seawater salinity test device; the PLC control unit 10 is the field control unit of the seawater salinity test device; The monitoring software of salinity test device, the RS232 communication interface of industrial computer 11 is connected with the RS485 communication interface of PLC control unit 10, realizes the data communication between PLC control unit 10 and industrial computer 11; PLC control unit 10 utilizes fuzzy control, switch control The fuzzy self-adaptive seawater salinity control program module is composed of such control strategies, which realizes self-adaptive fuzzy control of seawater salinity and builds a seawater salinity fuzzy self-adaptive control platform. Among them: the 4-20mA signal output terminals A1 and B1 of the salinity sensor I12 installed inside the test box 1 are respectively connected to the 4-20mA signal input terminals A1 and B1 of the sensor interface module I18; the liquid level installed on the upper part of the test box 1 The 4-20mA signal output terminals A2 and B2 of the sensor I13 are respectively connected to the 4-20mA signal input terminals A2 and B2 of the sensor interface module I18; the 4-20mA signal output terminals A1, B1 and 4-20mA signal output of the sensor interface module I18 The terminals A2 and B2 are respectively connected to the analog input ports A1, B1 and A2 and B2 of the PLC control unit 10; the 4-20mA signal output terminals A3 and B3 of the salinity sensor II 14 installed inside the mother liquid tank 2 are respectively connected to the sensor interface module The 4-20mA signal input terminals A3 and B3 of Ⅰ18 are connected; the 4-20mA signal output terminals A4 and B4 of the liquid level sensor II15 installed on the upper part of the mother liquid tank 2 are respectively connected with the 4-20mA signal input terminals A4 and B4 of the sensor interface module Ⅰ18 Connection; the 4-20mA signal output terminals A3, B3 and 4-20mA signal output terminals A4 and B4 of the sensor interface module I18 are respectively connected to the analog input ports A3, B3 and A4 and B4 of the PLC control unit 10; installed in the recovery tank 3 The 4-20mA signal output terminals A5 and B5 of the internal salinity sensor Ⅲ16 are respectively connected to the 4-20mA signal input terminals A5 and B5 of the sensor interface module Ⅱ19; the 4-20mA of the liquid level sensor Ⅲ17 installed on the upper part of the recovery tank 3 The signal output terminals A6 and B6 are respectively connected to the 4-20mA signal input terminals A6 and B6 of the sensor interface module II19; the 4-20mA signal output terminals A5, B5 and 4-20mA signal output terminals A6 and B6 of the sensor interface module II19 are respectively connected to The analog quantity input port A5, B5 of PLC control unit 10 is connected with A6, B6; The I/O control port Q0.0, Q0.1, Q0.2, Q0.3, Q0.4, Q0. 5 are respectively connected with the I/O control input port Q0.0, Q0.1, Q0.2, Q0.3, Q0.4, Q0.5 of the I/O drive circuit interface module 20; the I/O of the PLC control unit 10 The ground terminal M of the O control port is connected to the ground terminal GND of the I/O drive circuit interface module 20; the I/O control output port KQ0.0 of the I/O drive circuit interface module 20, the The ground terminal GND is respectively connected to the drive terminal KQ0.0 and the ground terminal GND of the fresh water solenoid valve 6; The terminal GND is respectively connected to the driving terminal KQ0.1 and the grounding terminal GND of the brine solenoid valve 7; the I/O control output port KQ0.2 of the I/O drive circuit interface module 20 is connected to the ground terminal of the I/O drive circuit interface module 20 GND respectively It is connected with the driving terminal KQ0.2 and the grounding terminal GND of the drain solenoid valve 8; the I/O control output port KQ0.3 of the I/O driving circuit interface module 20, and the grounding terminal GND of the I/O driving circuit interface module 20 are respectively The drive terminal KQ0.3 of the discharge solenoid valve 9 is connected to the ground terminal GND; the I/O control output port KQ0.4 of the I/O drive circuit interface module 20, and the ground terminal KM of the I/O drive circuit interface module 20 are respectively connected to the seawater The drive end KQ0.4 of the circulating pump 4 is connected to the power supply end N2; the I/O control output port KQ0.5 of the I/O drive circuit interface module 20, the ground terminal GND of the I/O drive circuit interface module 20 are respectively connected to the seawater recovery The drive terminal KQ0.5 of the pump 5 is connected to the power terminal N2; the power input terminals L1 and N1 of the PLC control unit 10 are respectively connected to the output terminals L1 and N1 of the 220V input power supply.

本装置中I/O驱动电路接口模块20如图4所示。I/O驱动电路接口模块20的24V电源输入端+24V、接地端GND分别与外部开关电源的电源输出端+24V、接地端GND连接;I/O驱动电路接口模块20的220V电源输入端L2、N2分别与220V输入电源的输出端L2、N2连接;I/O驱动电路接口模块20的I/O控制输入端口Q0.0、Q0.1、Q0.2、Q0.3、Q0.4、Q0.5分别与PLC控制单元10的I/O控制端口Q0.0、Q0.1、Q0.2、Q0.3、Q0.4、Q0.5连接;PLC控制单元10的I/O控制端口的接地端M与I/O驱动电路接口模块20的接地端GND连接;I/O驱动电路接口模块20的I/O控制输入端口Q0.0与中间继电器KA0的控制端Q0.0连接;I/O驱动电路接口模块20的接地端GND与中间继电器KA0的控制接地端GND连接;中间继电器KA0的输入端IQ0.0与I/O驱动电路接口模块20的24V电源输入端+24V连接;中间继电器KA0的输出端KQ0.0与淡水电磁阀6的驱动端KQ0.0连接;I/O驱动电路接口模块20的接地端GND与淡水电磁阀6的接地端GND连接;I/O驱动电路接口模块20的I/O控制输入端口Q0.1与中间继电器KA1的控制端Q0.1连接;I/O驱动电路接口模块20的接地端GND与中间继电器KA1的控制接地端GND连接;中间继电器KA1的输入端IQ0.1与I/O驱动电路接口模块20的24V电源输入端+24V连接;中间继电器KA1的输出端KQ0.1与盐水电磁阀7的驱动端KQ0.1连接;I/O驱动电路接口模块20的接地端GND与盐水电磁阀7的接地端GND连接;I/O驱动电路接口模块20的I/O控制输入端口Q0.2与中间继电器KA2的控制端Q0.2连接;I/O驱动电路接口模块20的接地端GND与中间继电器KA2的控制接地端GND连接;中间继电器KA2的输入端IQ0.2与I/O驱动电路接口模块20的24V电源输入端+24V连接;中间继电器KA2的输出端KQ0.2与放水电磁阀8的驱动端KQ0.2连接;I/O驱动电路接口模块20的接地端GND与放水电磁阀8的接地端GND连接;I/O驱动电路接口模块20的I/O控制输入端口Q0.3与中间继电器KA3的控制端Q0.3连接;I/O驱动电路接口模块20的接地端GND与中间继电器KA3的控制接地端GND连接;中间继电器KA3的输入端IQ0.3与I/O驱动电路接口模块20的24V电源输入端+24V连接;中间继电器KA3的输出端KQ0.3与排放电磁阀9的驱动端KQ0.3连接;I/O驱动电路接口模块20的接地端GND与排放电磁阀9的接地端GND连接;I/O驱动电路接口模块20的I/O控制输入端口Q0.4与中间继电器KA4的控制端Q0.4连接;I/O驱动电路接口模块20的接地端GND与中间继电器KA4的控制接地端GND连接;中间继电器KA4的输入端IQ0.4与I/O驱动电路接口模块20的220V电源输入端L2连接;中间继电器KA4的输出端KQ0.4与海水循环泵4的驱动端KQ0.4连接;I/O驱动电路接口模块20的220V电源输出端N2与海水循环泵4的电源输入端N2连接;I/O驱动电路接口模块20的I/O控制输入端口Q0.5与中间继电器KA5的控制端Q0.5连接;I/O驱动电路接口模块20的接地端GND与中间继电器KA5的控制接地端GND连接;中间继电器KA5的输入端IQ0.5与I/O驱动电路接口模块20的220V电源输入端L2连接;中间继电器KA5的输出端KQ0.5与海水回收泵5的驱动端KQ0.5连接;I/O驱动电路接口模块20的220V电源输出端N2与海水回收泵5的电源输入端N2连接。 The I/O drive circuit interface module 20 in this device is shown in FIG. 4 . The 24V power input terminal +24V and the ground terminal GND of the I/O drive circuit interface module 20 are respectively connected to the power output terminal +24V and the ground terminal GND of the external switching power supply; the 220V power supply input terminal L2 of the I/O drive circuit interface module 20 , N2 are respectively connected to the output terminals L2 and N2 of the 220V input power supply; the I/O control input ports Q0.0, Q0.1, Q0.2, Q0.3, Q0.4, Q0.5 is respectively connected with the I/O control ports Q0.0, Q0.1, Q0.2, Q0.3, Q0.4, Q0.5 of the PLC control unit 10; the I/O control ports of the PLC control unit 10 The ground terminal M of the I/O drive circuit interface module 20 is connected to the ground terminal GND; the I/O control input port Q0.0 of the I/O drive circuit interface module 20 is connected to the control terminal Q0.0 of the intermediate relay KA0; I The ground terminal GND of the /O drive circuit interface module 20 is connected to the control ground terminal GND of the intermediate relay KA0; the input terminal IQ0.0 of the intermediate relay KA0 is connected to the 24V power input terminal +24V of the I/O drive circuit interface module 20; the middle The output terminal KQ0.0 of the relay KA0 is connected to the drive terminal KQ0.0 of the fresh water solenoid valve 6; the ground terminal GND of the I/O drive circuit interface module 20 is connected to the ground terminal GND of the fresh water solenoid valve 6; the I/O drive circuit interface The I/O control input port Q0.1 of the module 20 is connected to the control terminal Q0.1 of the intermediate relay KA1; the ground terminal GND of the I/O drive circuit interface module 20 is connected to the control ground terminal GND of the intermediate relay KA1; the intermediate relay KA1 The input terminal IQ0.1 of the I/O drive circuit interface module 20 is connected to the 24V power supply input terminal +24V; the output terminal KQ0.1 of the intermediate relay KA1 is connected to the drive terminal KQ0.1 of the brine solenoid valve 7; the I/O drive The ground terminal GND of the circuit interface module 20 is connected with the ground terminal GND of the brine solenoid valve 7; the I/O control input port Q0.2 of the I/O drive circuit interface module 20 is connected with the control terminal Q0.2 of the intermediate relay KA2; I The ground terminal GND of the /O drive circuit interface module 20 is connected to the control ground terminal GND of the intermediate relay KA2; the input terminal IQ0.2 of the intermediate relay KA2 is connected to the 24V power input terminal +24V of the I/O drive circuit interface module 20; The output terminal KQ0.2 of the relay KA2 is connected to the drive terminal KQ0.2 of the water discharge solenoid valve 8; the ground terminal GND of the I/O drive circuit interface module 20 is connected to the ground terminal GND of the water discharge solenoid valve 8; the I/O drive circuit interface The I/O control input port Q0.3 of the module 20 is connected to the control terminal Q0.3 of the intermediate relay KA3; the ground terminal GND of the I/O drive circuit interface module 20 is connected to the control ground terminal GND of the intermediate relay KA3; the intermediate relay KA3 The input terminal IQ0.3 and the I/O drive circuit The 24V power input terminal of the interface module 20 is connected to +24V; the output terminal KQ0.3 of the intermediate relay KA3 is connected to the drive terminal KQ0.3 of the discharge solenoid valve 9; the ground terminal GND of the I/O drive circuit interface module 20 is connected to the discharge solenoid valve 9 is connected to the ground terminal GND; the I/O control input port Q0.4 of the I/O drive circuit interface module 20 is connected to the control terminal Q0.4 of the intermediate relay KA4; the ground terminal GND of the I/O drive circuit interface module 20 is connected to The control ground terminal GND of the intermediate relay KA4 is connected; the input terminal IQ0.4 of the intermediate relay KA4 is connected with the 220V power input terminal L2 of the I/O drive circuit interface module 20; the output terminal KQ0.4 of the intermediate relay KA4 is connected with the seawater circulation pump 4 The drive terminal KQ0.4 of the I/O drive circuit interface module 20 is connected to the 220V power supply output terminal N2 of the seawater circulation pump 4; the I/O control input port Q0 of the I/O drive circuit interface module 20 .5 is connected to the control terminal Q0.5 of the intermediate relay KA5; the ground terminal GND of the I/O drive circuit interface module 20 is connected to the control ground terminal GND of the intermediate relay KA5; the input terminal IQ0.5 of the intermediate relay KA5 is connected to the I/O The 220V power supply input terminal L2 of the drive circuit interface module 20 is connected; the output terminal KQ0.5 of the intermediate relay KA5 is connected to the drive terminal KQ0.5 of the seawater recovery pump 5; the 220V power supply output terminal N2 of the I/O drive circuit interface module 20 is connected to the The power input terminal N2 of the seawater recovery pump 5 is connected.

本实用新型PLC模糊自适应海水盐度试验装置的控制方法包括以下步骤: The control method of the utility model PLC fuzzy adaptive seawater salinity test device comprises the following steps:

(1)、PLC控制单元对盐度传感器和液位传感器的数据进行采集,工控机将PLC控制单元采集的盐度和液位数据显示在监控界面上; (1) The PLC control unit collects the data of the salinity sensor and the liquid level sensor, and the industrial computer displays the salinity and liquid level data collected by the PLC control unit on the monitoring interface;

(2)、用户对监控界面上的控制参数进行设定,所述控制参数包括试验箱内海水试验溶液盐度变化率、海水试验溶液盐度以及海水试验溶液盐度配制的点数; (2) The user sets the control parameters on the monitoring interface, the control parameters include the change rate of the salinity of the seawater test solution in the test chamber, the salinity of the seawater test solution and the number of points prepared for the salinity of the seawater test solution;

(3)、PLC控制单元依据海水试验溶液的盐度配制精度选取海水试验溶液盐度变化率的设定值,并根据海水试验溶液液位变化的大小将海水试验溶液盐度配制过程设定不同的开关控制模式值,根据盐度检测值、盐度设定值和选取的盐度变化率设定值计算出海水试验溶液的盐度偏差标志位值和盐度变化率偏差值,进而实施模糊控制查询表,自适应地判断应当选取的开关控制模式值; (3) The PLC control unit selects the setting value of the salinity change rate of the seawater test solution according to the salinity preparation accuracy of the seawater test solution, and sets the salinity preparation process of the seawater test solution differently according to the change in the liquid level of the seawater test solution According to the salinity detection value, the salinity set value and the selected salinity change rate set value, the salinity deviation flag value and the salinity change rate deviation value of the seawater test solution are calculated, and then the fuzzy Control the look-up table to adaptively judge the value of the switch control mode that should be selected;

(4)、PLC控制单元的开关控制模块根据步骤(3)计算出的盐度偏差标志位值和选取的开关控制模式值进一步通过I/O驱动电路接口模块来对海水循环泵和海水回收泵的启停进行控制以及淡水电磁阀、盐水电磁阀、放水电磁阀和排放电磁阀的通断进行控制,从而实现对试验箱内海水试验溶液的的盐度和液位进行自适应控制。 (4) The switch control module of the PLC control unit further controls the seawater circulation pump and seawater recovery pump through the I/O drive circuit interface module according to the salinity deviation flag value calculated in step (3) and the selected switch control mode value. The start and stop of the fresh water solenoid valve, the salt water solenoid valve, the water discharge solenoid valve and the discharge solenoid valve are controlled on and off, so as to realize the adaptive control of the salinity and liquid level of the seawater test solution in the test chamber.

上述步骤(3)由PLC控制单元内的模糊自适应海水盐度调节模块进行调节控制。 The above step (3) is adjusted and controlled by the fuzzy self-adaptive seawater salinity adjustment module in the PLC control unit.

PLC控制单元的开关控制模块依据模糊自适应海水盐度调节模块输出的海水试验溶液模式控制值和试验箱1内海水试验溶液的液位变化数据,对淡水电磁阀6、放水电磁阀8、盐水电磁阀7和放水电磁阀8的通/断进行控制,实现试验箱1内海水试验溶液盐度的调节,同时为了保证试验箱1内海水试验溶液盐度的均匀度,海水循环泵4在整个配制过程中处于运行状态;模糊自适应海水盐度调节模块负责对试验箱内海水试验溶液盐度的变化率进行检测,并对海水试验溶液盐度调节过程中的加淡水量或加高盐度海水量进行自适应调整,实时调整试验箱内海水试验溶液在配制各阶段的控制液位,以获得高的盐度配制精度和较短的盐度配制时间。 The switch control module of the PLC control unit is based on the control value of the seawater test solution mode output by the fuzzy self-adaptive seawater salinity adjustment module and the liquid level change data of the seawater test solution in the test chamber 1. The on/off of the electromagnetic valve 7 and the water discharge electromagnetic valve 8 is controlled to realize the adjustment of the salinity of the seawater test solution in the test chamber 1. At the same time, in order to ensure the uniformity of the salinity of the seawater test solution in the test chamber 1, the seawater circulation pump 4 is used throughout the test chamber. It is running during the preparation process; the fuzzy self-adaptive seawater salinity adjustment module is responsible for detecting the change rate of the salinity of the seawater test solution in the test chamber, and for adding fresh water or increasing the salinity in the process of adjusting the salinity of the seawater test solution The amount of seawater is adaptively adjusted, and the control liquid level of the seawater test solution in the test chamber is adjusted in real time at each stage of preparation to obtain high salinity preparation accuracy and short salinity preparation time.

Claims (1)

1. a PLC fuzzy self-adaption seawater salinity test unit, it is characterized in that: this test unit is by seawater salinity test platform and PLC salinity composition of the control system, described seawater salinity test platform comprises chamber (1), mother liquor tank (2) and accumulator tank (3), mother liquor tank (2) is delivered to seawater in chamber (1) by seawater intake line, seawater testing liquid in chamber (1) is delivered to accumulator tank (3) by reclaim line, recovery liquid in accumulator tank (3) route seawater circulation line after outlet pipeline flows out is delivered to mother liquor tank (2), another road emits through discharge pipe, described seawater intake line, reclaim line, on seawater circulation line and discharge pipe, be respectively equipped with salt water solenoid valve (7), water-drainage solenoid valve (8), seawater recovery pump (5) and discharge solenoid valve (9), described chamber is connected with freshwater input pipeline on (1), on freshwater input pipeline, be provided with fresh water solenoid valve (6), in chamber (1), be also provided with seawater testing liquid closed circuit, on seawater testing liquid closed circuit, be provided with sea water circulating pump (4),
Described PLC salinity control system comprises industrial computer (11), PLC control module (10), I/O drive interface module (20), sensor interface module, salinity sensor and liquid level sensor, the host computer that industrial computer (11) is described test unit, and carry out data communication with PLC control module (10), salinity sensor and liquid level sensor are for detection of chamber (1), salinity and liquid level information in mother liquor tank (2) and accumulator tank (3), the signal output part of salinity sensor and liquid level sensor is connected with the signal input part of sensor interface module, the signal output part of sensor interface module is connected with the analog input port of PLC control module (10), the I/O control port of PLC control module (10) is connected with the I/O control inputs port of I/O drive interface module (20), the I/O control output end mouth of I/O drive interface module (20) respectively with sea water circulating pump (4), seawater recovery pump (5), fresh water solenoid valve (6), salt water solenoid valve (7), water-drainage solenoid valve (8) is connected with the drive end of discharge solenoid valve (9).
CN201420053030.4U 2014-01-27 2014-01-27 PLC fuzzy adaptive seawater salinity test device Expired - Fee Related CN203689090U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105210970A (en) * 2015-10-08 2016-01-06 宁波大学 A kind of water salinity can the fish culture apparatus of controlling and adjustment automatically
CN110208484A (en) * 2019-07-17 2019-09-06 江苏绿浥农业科技股份有限公司 A kind of intelligent circulation drain detection device
CN112742283A (en) * 2020-12-31 2021-05-04 苏州波仕顿水产养殖设备有限公司 Multi-cylinder interconnected seawater proportioning system for aquaculture equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105210970A (en) * 2015-10-08 2016-01-06 宁波大学 A kind of water salinity can the fish culture apparatus of controlling and adjustment automatically
CN105210970B (en) * 2015-10-08 2018-06-26 宁波大学 The fish culture apparatus that a kind of water salinity can be automatically controlled and be adjusted
CN110208484A (en) * 2019-07-17 2019-09-06 江苏绿浥农业科技股份有限公司 A kind of intelligent circulation drain detection device
CN110208484B (en) * 2019-07-17 2021-07-13 江苏绿浥农业科技股份有限公司 Intelligent circulating liquid discharge detection device
CN112742283A (en) * 2020-12-31 2021-05-04 苏州波仕顿水产养殖设备有限公司 Multi-cylinder interconnected seawater proportioning system for aquaculture equipment

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