CN203687056U - Feeding device for sludge incinerator - Google Patents

Feeding device for sludge incinerator Download PDF

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Publication number
CN203687056U
CN203687056U CN201320843318.7U CN201320843318U CN203687056U CN 203687056 U CN203687056 U CN 203687056U CN 201320843318 U CN201320843318 U CN 201320843318U CN 203687056 U CN203687056 U CN 203687056U
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China
Prior art keywords
sludge
double
screw shaft
wet
double helix
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Expired - Lifetime
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CN201320843318.7U
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Chinese (zh)
Inventor
申维真
高光宇
佐佐木克己
宮地久志
张宏伟
刘玲
沙雪华
张学阳
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BMEI Co Ltd
Tsukishima Kikai Co Ltd
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BMEI Co Ltd
Tsukishima Kikai Co Ltd
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Abstract

The utility model provides a feeding device for a sludge incinerator. The feeding device comprises a double screw feeder, wherein a dry sludge feed opening is formed above an enclosure of the double-screw feeder, and a wet sludge feed opening is formed below the enclosure of the double-screw feeder; a double-screw shaft is arranged in the enclosure of the double-screw feeder; a screw blade is arranged on the double-screw shaft; one end of the double-screw shaft extends out of the feed end of the double-screw feeder; a speed reduction motor is connected with the double-screw shaft extending out of the feed end through a chain-sprocket component; the other end of the double-screw shaft is connected to a feed opening of the sludge incinerator through a flange; the part, connected with the sludge incinerator, of the enclosure is a strong-strength refractory shell end or a water cooling device. According to the feeding device, dry sludge and wet sludge can be accurately metered and respectively fed, and are mixed, stirred and conveyed through the double-screw feeder, so that high automation degree is ensured, and the sludge treatment capability of the sludge incinerator is greatly improved.

Description

A kind of feed arrangement of sludge incinerator
Technical field
The utility model relates to sludge incineration field, is specifically related to a kind of feed arrangement of sludge incinerator.
Background technology
Along with the urbanization process of China is accelerated and industrial developing rapidly, the discharge capacity of urban industry waste water and sanitary sewage is increasing.The Eleventh Five-Year Plan period wastewater treatment in China ability progressively improves, and by by the end of September, 2011, national town sewage treating capacity has reached 1.36 billion cubic meter/skies, and therefore the year generation of wet mud (moisture content 80%) also breaks through 3,480 ten thousand tons.And the Treatment of Sludge disposal facility that sewage treatment plant produces is built wretched insufficiency, wherein 80% wet mud is not dealt carefully with, the mud safe disposal rate less than 10% in the whole nation." 12 " planning is pointed out push energy-saving and emission-reduction to new starting point and draft 4 index CODs (COD), the sulfur dioxide (SO of total emissions of major pollutants 2), ammonia oxygen, nitrogen oxide accumulative total fall on a year-on-year basis 10% and moisture percentage in sewage sludge be reduced to 60%.
At present, the technique that then sludge drying burns has become the main technique of developed country's lignin-sludge, the main development direction that the processing of Ye Shi China mud is disposed simultaneously.And sludge incineration is important step and the key technology of sludge treatment, conventional sludge incineration technology mainly contains multiple hearth furnace incineration technology, fluidized bed incinerator incineration technology and technology using rotary kiln.At present, traditional feed process of these burning facilities generally has belt transport, screw rod pumping and truck tank car etc., along with the increase of mud handling capacity and the further raising of processing horizontal requirement, above-mentioned traditional feed arrangement cannot meet, in course of conveying, be also difficult to merge mud stirring, break up, batch mixing or shunting etc. dispose required technological requirement, can not adapt to the current requirement for aspects such as automation control, security and sealings.
Summary of the invention
In view of this, the utility model provides a kind of feed arrangement of sludge incinerator, adopts dewatered sludge and wet mud mixed feeding method, dewatered sludge and wet mud is measured accurately, and carry out mix and blend and conveying in proportion, and Treatment of Sludge efficiency is high.
The concrete technical scheme that the utility model adopts is: a kind of feed arrangement of sludge incinerator, comprise double helix charger, the casing top of described double helix charger is provided with dewatered sludge charging aperture, below is provided with wet sludge inlet, the casing of described conveying worm is built-in with double-screw shaft, and described double-screw shaft is provided with helical blade; The material feeding end of described conveying worm is stretched out in one end of described double-screw shaft, and reducing motor is connected with the described double-screw shaft that stretches out material feeding end by chain sprocket assembly; The other end of described double-screw shaft is connected to the charging aperture of sludge incinerator by flange, described housing is connected part for high-strength refractory material housing end or water-cooling apparatus with sludge incinerator.
The speed changer that described reducing motor comprises motor and is connected with motor, the rotating speed of the adjustment of rotational speed double-screw shaft by regulation and control motor and speed changer, and then transporting velocity and the conveying capacity of change mud.
Described housing is square column type housing.
The square port that the port cross section of described dewatered sludge charging aperture and described housing are wide, is 90 ° of installations with casing.
The port cross section of described wet sludge inlet is circular, is 45 ° tilts to install to described material feeding end with described housing.
The port center line of described dewatered sludge charging aperture and described wet sludge inlet overlaps, and the port cross section of described dewatered sludge charging aperture is greater than the port cross section of described wet sludge inlet.
The shell of described double helix charger is provided with 4~6 ventilating openings.
A kind of sewage sludge feed treatment system, mainly comprise double helix charger, wet sludge delivery pump is connected to the wet sludge inlet of described double helix charger by wet mud discharge meter, dewatered sludge measuring tank is connected to the dewatered sludge charging aperture of carrying double helix charger through sewage sludge feed spiral, the discharge end of double helix charger is connected to sludge incinerator.
The beneficial effect that the utility model produces is:
1, adopt upper and lower two sludge inlet respectively to dry wet sewage sludge feed, can be according to the mixed proportion of the dry wet sludge quantity of accurate measurement control.
2, change the conveying capacity of the transporting velocity change mud of mud by adjusting the rotating speed of screw shaft, and the effect that screw shaft plays mixing simultaneously, stirs and carry dry wet mud, not needing increases extra agitating device, and cost is low, economic benefit is high, and automaticity is high.
3, the moisture percentage in sewage sludge after even blending is 60%, is semisolid, has reduced mud resistance, and mud is difficult for the phenomenon that results in blockage that bonds in double-screw shaft, and improve the service life of charging gear.
Accompanying drawing explanation
When considered in conjunction with the accompanying drawings, can more completely understand better the utility model.Accompanying drawing described herein is used to provide further understanding of the present utility model, and embodiment and explanation thereof are used for explaining the utility model, does not form improper restriction of the present utility model.
Fig. 1 is that the master of the feed arrangement of a kind of sludge incinerator of the utility model looks perspective view;
Fig. 2 is the birds-eye perspective of the feed arrangement of a kind of sludge incinerator of the utility model;
Fig. 3 is the charging treatment system schematic diagram of a kind of sludge incinerator of the utility model.
In figure: 1, casing 2, dewatered sludge charging aperture 3, wet sludge inlet 4, double-screw shaft 5, helical blade 6, sprocket wheel 7, chain 8, motor 9, speed changer 10, high-strength refractory material housing end 11, wet sludge delivery pump 12, wet mud discharge meter 13, dewatered sludge measuring tank 14, sewage sludge feed spiral 15, double helix charger 16, sludge incinerator.
The specific embodiment
Below in conjunction with drawings and Examples, the technical solution of the utility model is described in further detail.
The feed arrangement of a kind of sludge incinerator as shown in Figure 1-2, comprise double helix charger 15, casing 1 top of described double helix charger 15 is provided with dewatered sludge charging aperture 2, and below is provided with wet sludge inlet 3, casing 1 is built-in with double-screw shaft 4, and double-screw shaft 4 is provided with helical blade 5; The material feeding end of conveying worm is stretched out in one end of double-screw shaft, the reducing motor that the speed changer 9 being connected by motor 8 and with motor forms is connected with the double-screw shaft 4 that stretches out material feeding end by chain sprocket assembly, and (sprocket wheel 6 of chain sprocket assembly is arranged on double-screw shaft, chain 7 is arranged on speed changer), the rotating speed of the adjustment of rotational speed double-screw shaft by regulation and control motor and speed changer, and then transporting velocity and the conveying capacity of change mud; The other end of double-screw shaft 4 is connected to the charging aperture of sludge incinerator 16 by flange, the good seal performance that flange connects is not high to the required precision of shell 1, and installation and removal are convenient, save processing cost.
Because the temperature in incinerator is about 850 ℃~950 ℃, for preventing that shell 1, double-screw shaft 4 and helical blade 5 from high temperature damaging, casing 1 is connected part for high-strength refractory material housing end 10 or water-cooling apparatus with sludge incinerator 16.
While stopping in equipment fault carrying dry wet mud to double helix charger 15; high-temperature flue gas in incinerator or flare very easily enter in conveying worm; cause material tempering spontaneous combustion and damage double helix charger 15; 4~6 ventilating openings are set for this reason on casing 1; in the time that dry wet mud stops charging; ventilation unit is opened; to the interior ventilation of double helix charger 15; make its pressure be greater than the pressure in incinerator; stop high-temperature flue gas or flare to enter in double helix charger 15, thereby double-screw shaft 4, helical blade 5 and casing 1 are played a protective role.
Wherein, the casing 1 of double helix charger 15 is square column type machine, and the port cross section of dewatered sludge charging aperture 2 is square ports wide with casing 1, with casing 1 installation in 90 °; The port cross section of wet sludge inlet 3 is circular, is 45 ° of material feeding ends to conveying worm (near one end of dewatered sludge charging aperture and wet sludge inlet) tilts to install with casing 1; The port center line of dewatered sludge charging aperture 2 and wet sludge inlet 3 overlaps, and guarantees that charging is steady, and the mud that makes to do, wets evenly mixes within the shortest time, enters smoothly in double helix charger 15, and phenomenon can not result in blockage; And the port cross section of dewatered sludge charging aperture 2 is greater than the port cross section of wet sludge inlet 3, this be because: the dewatered sludge of moisture content 30%~40% is solid-state, and poor fluidity is easily built bridge, and therefore selected bore is larger, prevents from stopping up; Moisture content is that 75%~85% wet mud is plastic state, and mobility is relatively better, and general flow velocity slightly very much not can result in blockage.
A kind of sewage sludge feed treatment system as shown in Figure 3, mud handling capacity is 720t/d, comprises wet sludge delivery pump 11, wet mud discharge meter 12, dewatered sludge measuring tank 13, sewage sludge feed spiral 14, double helix charger 15 and incinerator 16.Wet sludge delivery pump 11 is connected to the wet sludge inlet 3 of double helix charger 15 by wet mud discharge meter 12, dewatered sludge measuring tank 13 is connected to the dewatered sludge charging aperture 2 of double helix charger 15 through sewage sludge feed spiral 14, the discharge end of double helix charger 15 is connected to sludge incinerator 16.
The concrete streamline of this sewage sludge feed treatment system is:
1, the dewatered sludge that is first 30%~40% by moisture content is transported in dewatered sludge measuring tank 13, and after Weighing, mud is delivered to the dewatered sludge charging aperture 2 of double helix charger 15 by the supporting sewage sludge feed spiral 14 of bottom land;
2, the wet mud of moisture content 75%~85% is transported in wet sludge delivery pump 11, under the effect of pump, wet mud is delivered to the wet sludge inlet 3 of charger 15 by pipeline;
3, dewatered sludge and wet mud mixed stirring in double helix charger 15 moves forward, and evenly mixed dry wet mud is transported to and in incinerator 16, carries out burning disposal.
Wherein, the dewatered sludge amount that enters double helix charger 15 is mainly controlled by mud measuring tank 13, the conveying capacity of mud measuring tank 13 is 0.2~5t/h, supporting sewage sludge feed spiral 14 adopts VFC, change speed of screw shaft by the frequency of adjusting feed auger, and then adjust dewatered sludge conveying capacity; The wet sludge quantity that enters double helix charger 15 can be controlled by wet sludge delivery pump 11, the same VFC that adopts of double helix charger 15, by regulating the frequency of conveyer to change the conveying capacity of wet mud, wet mud discharge meter 12 is installed simultaneously on the pipeline between wet sludge delivery pump 11 and double helix charger 15, is convenient to the wet mud conveying capacity of on-line monitoring and adjusts in time as required.
The dewatered sludge charging aperture 2 of double helix charger 15 is of a size of 558 × 600mm, is 90 ° of installations with casing 1; Wet sludge inlet 3 is the circle of diameter 250A, is 45 ° of installations with casing 1.
Double helix charger 15 has the function of block sludge crushing, bulk dewatered sludge enters after double helix charger 15, under the coupling of double-screw shaft 4 and helical blade 5, the power that is squeezed and shear stress are broken into the fritter shape mud that is applicable to conveying, make the feed status of dewatered sludge in double helix charger 15 keep stability and continuity, play stirring action, be difficult for reuniting, prevented to greatest extent the generation of clogging.
According to the inlet amount of dry wet mud, granularity, the parameters such as viscosity, the helical axis diameter of the double helix charger 15 of selecting is 100A, helical blade diameter is 280mm, pitch is 210mm, the object of considering helical feed mud is to produce axially-movable, the degree increase of tangential motion can make the transfer efficiency of conveying worm reduce, simultaneously in order to reduce the resistance of conveying worm axially-movable, housing madial wall is ensured certain roughness by we, and housing bottom reduces its coefficient of friction as far as possible, guarantee that mixed dry wet mud smooth delivery of power is to burning disposal in incinerator.In addition, select suitable lead angle, not only can obtain larger axial motive force and axial velocity, and be conducive to eliminate the impact of pack completeness variation on helical axis distortion.
As mentioned above; embodiment of the present utility model is explained; obviously, as long as do not depart from fact utility model point of the present utility model and effect, the distortion that will be readily apparent to persons skilled in the art, within being all included in protection domain of the present utility model yet.

Claims (8)

1. the feed arrangement of a sludge incinerator, it is characterized in that, comprise double helix charger, the casing top of described double helix charger is provided with dewatered sludge charging aperture, below is provided with wet sludge inlet, the casing of described double helix charger is built-in with double-screw shaft, and described double-screw shaft is provided with helical blade; The material feeding end of described conveying worm is stretched out in one end of described double-screw shaft, and reducing motor is connected with the described double-screw shaft that stretches out material feeding end by chain sprocket assembly; The other end of described double-screw shaft is connected to the charging aperture of sludge incinerator by flange, described housing is connected part for high-strength refractory material housing end or water-cooling apparatus with sludge incinerator.
2. the feed arrangement of a kind of sludge incinerator according to claim 1, it is characterized in that, the speed changer that described reducing motor comprises motor and is connected with motor, the rotating speed of the adjustment of rotational speed double-screw shaft by regulation and control motor and speed changer, and then transporting velocity and the conveying capacity of change mud.
3. the feed arrangement of a kind of sludge incinerator according to claim 1, is characterized in that, described housing is square column type housing.
4. the feed arrangement of a kind of sludge incinerator according to claim 1, is characterized in that, the square port that the port cross section of described dewatered sludge charging aperture and described housing are wide is 90 ° of installations with casing.
5. the feed arrangement of a kind of sludge incinerator according to claim 1, is characterized in that, the port cross section of described wet sludge inlet is circular, is 45 ° tilts to install to described material feeding end with described housing.
6. the feed arrangement of a kind of sludge incinerator according to claim 1, it is characterized in that, the port center line of described dewatered sludge charging aperture and described wet sludge inlet overlaps, and the port cross section of described dewatered sludge charging aperture is greater than the port cross section of described wet sludge inlet.
7. the feed arrangement of a kind of sludge incinerator according to claim 1, is characterized in that, the shell of described double helix charger is provided with 4~6 ventilating openings.
8. comprise in claim 1-7 a kind of sewage sludge feed treatment system of feed arrangement described in any one, mainly comprise double helix charger, wet sludge delivery pump is connected to the wet sludge inlet of described double helix charger by wet mud discharge meter, dewatered sludge measuring tank is connected to the dewatered sludge charging aperture of carrying double helix charger through sewage sludge feed spiral, the discharge end of double helix charger is connected to sludge incinerator.
CN201320843318.7U 2013-12-19 2013-12-19 Feeding device for sludge incinerator Expired - Lifetime CN203687056U (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104534483A (en) * 2014-12-26 2015-04-22 北京京城环保股份有限公司 Sludge incinerator feeding device and incinerator system with same
CN104670858A (en) * 2014-12-30 2015-06-03 湖南有色金属股份有限公司黄沙坪矿业分公司 Viscose material feeding and distributing method and device thereof
CN105276591A (en) * 2014-07-18 2016-01-27 天津华冶工程设计有限公司 Boiler feeding system of paper mill sludge incineration boiler
CN107461752A (en) * 2017-06-29 2017-12-12 俞国豪 A kind of wet sludge incineration method and fluidized bed incinerator
CN109114575A (en) * 2018-08-14 2019-01-01 北京京城环保股份有限公司 A kind of sludge incineration disposition charging proportioning control system and method
CN109231767A (en) * 2018-10-15 2019-01-18 杭州诺曼生物技术有限公司 Dry and wet sludge mixes the dehydration device that homogenizes
CN113028424A (en) * 2021-03-16 2021-06-25 浙江先创能源科技股份有限公司 Sludge drying and incineration integrated equipment and sludge incineration method thereof
CN114234627A (en) * 2021-12-22 2022-03-25 江西钨业股份有限公司 Double-spiral feeding device, rotary kiln and roasting method for tungsten smelting
CN114963190A (en) * 2022-06-14 2022-08-30 上海市政工程设计研究总院(集团)有限公司 Sludge incineration system and sludge incineration method

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105276591A (en) * 2014-07-18 2016-01-27 天津华冶工程设计有限公司 Boiler feeding system of paper mill sludge incineration boiler
CN104534483A (en) * 2014-12-26 2015-04-22 北京京城环保股份有限公司 Sludge incinerator feeding device and incinerator system with same
CN104670858A (en) * 2014-12-30 2015-06-03 湖南有色金属股份有限公司黄沙坪矿业分公司 Viscose material feeding and distributing method and device thereof
CN104670858B (en) * 2014-12-30 2017-04-12 湖南有色金属股份有限公司黄沙坪矿业分公司 Viscose material feeding and distributing method and device thereof
CN107461752A (en) * 2017-06-29 2017-12-12 俞国豪 A kind of wet sludge incineration method and fluidized bed incinerator
CN109114575A (en) * 2018-08-14 2019-01-01 北京京城环保股份有限公司 A kind of sludge incineration disposition charging proportioning control system and method
CN109231767A (en) * 2018-10-15 2019-01-18 杭州诺曼生物技术有限公司 Dry and wet sludge mixes the dehydration device that homogenizes
CN113028424A (en) * 2021-03-16 2021-06-25 浙江先创能源科技股份有限公司 Sludge drying and incineration integrated equipment and sludge incineration method thereof
CN114234627A (en) * 2021-12-22 2022-03-25 江西钨业股份有限公司 Double-spiral feeding device, rotary kiln and roasting method for tungsten smelting
CN114963190A (en) * 2022-06-14 2022-08-30 上海市政工程设计研究总院(集团)有限公司 Sludge incineration system and sludge incineration method

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Owner name: BMEI CO., LTD.

Free format text: FORMER NAME: HIGH TECHNOLOGIES CO., LTD., BEIJING ELECTROMECHANICAL ACADEMY

CP01 Change in the name or title of a patent holder

Address after: 100027 Beijing city Chaoyang District Gongti North Road No. 4

Patentee after: BMEI CO.,LTD.

Patentee after: TSUKISHIMA KIKAI Co.,Ltd.

Address before: 100027 Beijing city Chaoyang District Gongti North Road No. 4

Patentee before: BMEI CO.,LTD.

Patentee before: TSUKISHIMA KIKAI Co.,Ltd.

CX01 Expiry of patent term

Granted publication date: 20140702

CX01 Expiry of patent term