CN203683077U - Online real-time detection flavoring system - Google Patents
Online real-time detection flavoring system Download PDFInfo
- Publication number
- CN203683077U CN203683077U CN201420027777.2U CN201420027777U CN203683077U CN 203683077 U CN203683077 U CN 203683077U CN 201420027777 U CN201420027777 U CN 201420027777U CN 203683077 U CN203683077 U CN 203683077U
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- China
- Prior art keywords
- perfuming
- flavoring
- pump
- triple valve
- way
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- Expired - Lifetime
Links
- 238000011897 real-time detection Methods 0.000 title abstract description 5
- 235000013599 spices Nutrition 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000012423 maintenance Methods 0.000 abstract description 6
- 239000007921 spray Substances 0.000 abstract description 4
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 11
- 230000002159 abnormal effect Effects 0.000 description 7
- 241000208125 Nicotiana Species 0.000 description 5
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 5
- 235000019504 cigarettes Nutrition 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Pipeline Systems (AREA)
Abstract
The utility model relates to an online real-time detection flavoring system. The flavoring system comprises a PLC control system, a spice tank, a three-way discharging valve, a flavoring pump, a flowmeter, a three-way feeding valve, a spray nozzle, a flavoring machine, a three-way return valve and a pipeline. The spice tank is connected with the three-way discharging valve, the three-way discharging valve is connected to the spray nozzle sequentially through the flavoring pump, the flowmeter and the three-way feeding valve, the spray nozzle is connected to the flavoring machine, the three-way return valve is connected with one end of the three-way feeding valve, and one end of the three-way return valve is connected with the spice tank. The PLC control system is connected to the flavoring pump, the flowmeter and the flavoring machine. According to the online real-time detection flavoring system, the service life of equipment such as the flavoring pump and the flowmeter is prolonged, production and maintenance cost of an enterprise is reduced, and working efficiency for production is improved.
Description
Technical field
The utility model relates to production of cigarettes field, relates in particular to the online flavoring system detecting in real time of cigarette primary processing.
Background technology
Perfuming is a significant process of cigarette producing process.So-called perfuming sprays the technological process that adds deployed fragrant solution exactly in pipe tobacco.It can be in reducing the composition of the objectionable impuritiess such as tar in cigarette, but do not affect the original fragrance of cigarette and inhale taste.
At present the main operation scheme of flavoring system is: spices from spices tank out through a hand control valve (HCV) and essence filter, then send into nozzle through perfuming pump and flow counter.In operational process, belted electronic balance is sent into the flow signal of supplied materials pipe tobacco in PLC, and PLC calculates required essence flow according to flow of tobacco, and with flow counter in actual spices flow compare, form closed loop control, reach perfuming flow and meet technological requirement.
But in process of production, due to perfuming pump, flow counter and associated pipe fault, cause line clogging, the idle running of perfuming pump, flow counter to measure the problems such as inaccurate, if do not find in time these problems, not only can affect tobacco quality, but also can further cause the problem such as secondary damage, energy consumption waste of perfuming equipment.
The online monitoring system of flavoring system, mainly by the detection of pressure sensor, is realized the unimpeded situation of the Real-Time Monitoring pipeline (patent No.: 201220430079.8) in process of production at present.But this method of inspection need be set up compression indicator, aflter-fillter and hydraulic pressure transducer from movable tank at former flavoring system pipeline in medium nozzle direction, and this not only brings difficulty to installation, has also increased maintenance task in the future, indirectly increases enterprise's productive costs.
Summary of the invention
In order to solve above-mentioned technical matters; the purpose of this utility model is to provide a kind of online flavoring system detecting in real time; this system has solved and has not changed on the basis of flavoring system hardware configuration; realize the state of online real-time detection flavoring system; in the time of flavoring system generation problem or fault, automatically trigger acoustooptic alarm system, determine whether shut down according to alarm level simultaneously; avoid causing the secondary of equipment is damaged, stop hidden danger of quality.
In order to realize above-mentioned object, the utility model has adopted following technical scheme:
The online flavoring system detecting in real time, this flavoring system comprises PCL control system, spices tank, discharging triple valve, perfuming pump, flow counter, reinforced triple valve, nozzle, Perfuming machine, feed back triple valve and pipeline; Described spices tank connects discharging triple valve, discharging triple valve is connected to nozzle by perfuming pump, flow counter and reinforced triple valve successively, nozzle is connected to Perfuming machine, and described feed back triple valve is connected with one end of reinforced triple valve, and one end is connected with spices tank; Described PCL control system is connected to perfuming pump, flow counter and Perfuming machine.
The utility model utilizes PLC technology and industrial network technology; read in real time online perfuming pump state, flow counter real-time traffic, Perfuming machine state; and carry out logical combination judgement by PLC; various states and numerical value are organized; and compare with perfuming flow setting value; thereby judge the running state of flavoring system, when system is during in error state, carry out corresponding sound and light alarm and determine whether to shut down according to condition.
Adopt the invention of the technical program, its beneficial effect is:
1, use of the present utility model can not change former flavoring system, not increase under the prerequisite of any equipment, sensor, realize to flavoring system online, in real time detect, thereby ensure the normal work of flavoring system, improved production work efficiency, reduce enterprise's productive costs;
2, use of the present utility model can be avoided because pipe choking causes, the secondary of the equipment such as perfuming pump, flow counter being damaged, and has extended the life-span of the equipment such as perfuming pump, flow counter, reduces enterprise's production, maintenance cost;
3, use of the present utility model can give warning in advance flavoring system exist problem, thereby follow-up maintenance can be carried out in time, and as occurred after early warning, maintainer can investigate in time to perfuming pump, flow counter, pipeline etc., determine maintenance objects, improve maintenance efficiency.
Brief description of the drawings
Fig. 1 is the pipeline structure figure of the utility model apparatus system.
Fig. 2 is the control flow chart of this PCL control system.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is made a detailed explanation.
The online flavoring system detecting in real time, as shown in Figure 1, this flavoring system comprises PCL control system, spices tank 1, discharging triple valve 2, perfuming pump 3, flow counter 4, reinforced triple valve 5, nozzle 6, Perfuming machine 7, feed back triple valve 8 and pipeline.Described spices tank 1 is for storing spices and playing the function of buffering, and described discharging triple valve 2 is for discharging and purging; Described perfuming pump 3 is for being transported to spices at nozzle 6; Described flow counter 4 is for the flow of real-time detection practical spices; Described reinforced triple valve 5 is for discharging and feed back; Described nozzle 6 is for being sprayed onto pipe tobacco by spices according to technological requirement; Described Perfuming machine 7 is whole flavoring system equipment, has comprised the corresponding equipment of flavoring system and pipeline; Described feed back triple valve 8 is for charging and feed back; Described pipeline connects for pipeline.Described spices tank 1 connects discharging triple valve 2, discharging triple valve 2 is connected to nozzle 6 by perfuming pump 3, flow counter 4 and reinforced triple valve 5 successively, nozzle 6 is connected to Perfuming machine 7, described feed back triple valve 8 is connected with one end of reinforced triple valve 5, one end is connected with spices tank 1. and described PCL control system is connected to perfuming pump 3, flow counter 4 and Perfuming machine 7, read in real time online perfuming pump 3 states and CV value, flow counter 4 real-time traffics and Perfuming machine 7 states, and by with the setting value comparison of described Perfuming machine 7, decision-making system state.The normal range that wherein described in the following content of the utility model, perfuming pump 3 and described flow counter 4 are set is system initial value, and this value can be carried out manually independent adjusting according to system for field running condition.
As shown in Figure 2, the utility model PCL control system judges the running state of flavoring system by following method:
1) testing process when flavoring system is normal:
Read described perfuming pump 3 states for moving, reading described Perfuming machine 7 is perfuming state again, then read flow counter 4 numerical value, perfuming flow setting value comparison with described Perfuming machine 7, if in normal range 10% ~ 100%, read the CV value of described perfuming pump 3, if in normal range 40% ~ 80%, decision-making system is normal again;
2) testing process when flavoring system is abnormal:
The first abnormal condition, system can be moved, and described perfuming pump 3 is non-works under normal circumstances: read described perfuming pump 3 states for moving, then read described Perfuming machine 7 for perfuming state, then read flow counter 4 numerical value, with the perfuming flow setting value comparison of described Perfuming machine 7, if in normal range 10% ~ 100%, then read the CV value of described perfuming pump 3, perfuming pump 3CV value is less than 40% or be greater than 80%, not in normal range, flavoring system is reported to the police, and is judged as perfuming pump 3 faults;
The second abnormal condition, the not operation of described perfuming pump 3, but described flow counter 4 has flow: read described perfuming pump 3 states for stopping, reading described flow counter 4 for there being flow, flavoring system is reported to the police and is shut down, and is judged as perfuming pump 3 or flow counter 4 faults;
The third abnormal condition, described perfuming pump 3 moves, described flow counter 4 detects without flow or minus flow: read described perfuming pump 3 states for moving, reading described Perfuming machine 7 is perfuming state again, then read flow counter 4 numerical value, perfuming flow setting value comparison with described Perfuming machine 7, not in the normal range of perfuming flow 10% ~ 100%, judge again whether described flow counter 4 flows are greater than 0, if not, judge that flavoring system is abnormal, report to the police and shut down, be judged as perfuming pump 3 or described flow counter 4 faults;
The 4th kind of abnormal condition, described perfuming pump 3 moves, described flow counter 4 has flow and not in normal range: read described perfuming pump 3 states for moving, reading described Perfuming machine 7 is perfuming state again, then read flow counter 4 numerical value, perfuming flow setting value comparison with described Perfuming machine 7, not in perfuming flow 10% ~ 100% normal range, judge again whether described flow counter 4 flows are greater than 0, if, judge that flavoring system is abnormal, and report to the police, be judged as pipeline and occur stopping up or perfuming pump 3 or described flow counter 4 faults;
3) testing process when flavoring system stops:
Read described perfuming pump 3 states for stopping, reading described flow counter 4 flows and equal 0, judge that flavoring system is in halted state.
The foregoing is only preferred embodiment of the present utility model, all equalizations of doing according to the utility model claim change and modify, and all should belong to the covering scope of the utility model patent.
Claims (1)
1. the online flavoring system detecting in real time, is characterized in that: this flavoring system comprises PCL control system, spices tank, discharging triple valve, perfuming pump, flow counter, reinforced triple valve, nozzle, Perfuming machine, feed back triple valve and pipeline; Described spices tank connects discharging triple valve, discharging triple valve is connected to nozzle by perfuming pump, flow counter and reinforced triple valve successively, nozzle is connected to Perfuming machine, and described feed back triple valve is connected with one end of reinforced triple valve, and one end is connected with spices tank; Described PCL control system is connected to perfuming pump, flow counter and Perfuming machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420027777.2U CN203683077U (en) | 2014-01-16 | 2014-01-16 | Online real-time detection flavoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420027777.2U CN203683077U (en) | 2014-01-16 | 2014-01-16 | Online real-time detection flavoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203683077U true CN203683077U (en) | 2014-07-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420027777.2U Expired - Lifetime CN203683077U (en) | 2014-01-16 | 2014-01-16 | Online real-time detection flavoring system |
Country Status (1)
| Country | Link |
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| CN (1) | CN203683077U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109619643A (en) * | 2018-12-06 | 2019-04-16 | 河南中烟工业有限责任公司 | A kind of tobacco double loop flavoring and casing redundancy feeding system and method |
-
2014
- 2014-01-16 CN CN201420027777.2U patent/CN203683077U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109619643A (en) * | 2018-12-06 | 2019-04-16 | 河南中烟工业有限责任公司 | A kind of tobacco double loop flavoring and casing redundancy feeding system and method |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140702 |
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| CX01 | Expiry of patent term |