CN203682604U - Wind conveyor of light bottle - Google Patents
Wind conveyor of light bottle Download PDFInfo
- Publication number
- CN203682604U CN203682604U CN201420040796.9U CN201420040796U CN203682604U CN 203682604 U CN203682604 U CN 203682604U CN 201420040796 U CN201420040796 U CN 201420040796U CN 203682604 U CN203682604 U CN 203682604U
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- lightweight bottle
- cover plate
- bottle
- suspension chute
- pneumatic conveyor
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Abstract
The utility model provides a wind conveyor of a light bottle. The wind conveyor is suitable for conveying the light bottle 7 and comprises a conveying cavity and a draught fan 9. The conveying cavity comprises a suspended sliding groove 8 and a limiting cover plate 1, wherein the suspended sliding groove 8 is used for containing the light bottle 7, and the limiting cover plate 1 limits the top of the light bottle 7 and is arranged on the suspended sliding groove 8. A first directional gas exhaust port 11 for making gas passing by support and balance the light bottle 7 is formed in the bottom of a groove body of the suspended sliding groove 8, and second directional gas exhaust ports 10 for making the gas passing by drive the light bottle 7 to move are formed in the two side edges of the groove body of the suspended sliding groove 8 respectively. The draught fan 9 is communicated with the first directional exhaust port 11 and second directional gas exhaust ports 10 of the suspended sliding groove 8. According to the technical scheme, because conveying is carried out through wind power, conveying efficiency is improved, production and maintenance cost is reduced, and production efficiency is improved.
Description
Technical field
The utility model belongs to mechanical equipment and manufactures field, relates to a kind of conveyer, relates in particular to a kind of lightweight bottle pneumatic conveyor being applicable to without lightweight bottles such as bottle rings.
Background technology
Small, light bottle in the market, mainly using the plastics such as PE, ABS as material, is widely used in the fields such as medicine, cosmetics, inner wrapping beverage, and in production practice, general flat-top apron conveyer or the band conveyor of adopting transmits this small, light bottle.But because the quality of bottle own kicks the beam, in high-speed transfer process, often can there is the problem of slip and lodging, generally can only meet 200 bottles of/minute following speed of production requirements.
No matter be flat-top carrier bar or all propulsive efforts using the friction force between bottle and belt conveyor as conveying of belt type conveyer.And total institute is known, friction force depends on the friction coefficient between positive pressure and bottle and the belt conveyor of bottle to belt conveyor itself, and f=η N(f is friction force, and η is friction coefficient, and N is positive pressure).Because the quality of bottle itself is limited, therefore the positive pressure N that can provide is also very limited, the friction coefficient η that can provide at existing belt conveyor can not infinitely rise, the rising space of friction force f is little.
Actual production is not a state of kinematic motion at the uniform velocity, the speed that meeting requires transmission equipment to provide the different facts to change along with the tempo variation of producing.While requiring improve fast or reduce speed of transmission, can produce great acceleration change in producing.And acceleration change is while exceeding the peak acceleration that friction force f can provide, bottle will and belt conveyor between there is relative slip.And excessive when the amplitude of sliding, or acceleration/accel produces when velocity shock, and the phenomenon of lodging will occur bottle.
According to the load-transfer device material using on present market, its friction force providing generally can only meet the requirement that 200 bottles of/minute following lightweight bottles are carried.Higher than occurring after this speed that the probability that slides and lodge will increase greatly.
In transmission system in production, the lodging of bottle can have a strong impact on the efficiency of production, and most of lodging needs personnel to observe to find and manually dispose, increased the human cost in production process.
In addition due to the existence of friction force and tensile force, the wearing and tearing of carrier bar and belt and distortion are also huge problems.After long-time use, the phenomenon generation that carrier bar or belt all can have stretching and wear and tear.Carrier bar after stretching can and sprocket wheel there is to coordinate mismatch, produce the phenomenon of jumping chain and cause down bottle; Belt after stretching can produce lax phenomenon impact of skidding and produce.So greatly increase the manpower and materials cost of care and maintenance.
Production efficiency when this problem has seriously restricted extensive high-speed production, has also produced serious impact to the start efficiency of high speed host computer host of new generation.
Chinese patent CN102815494A discloses a kind of conveyer, comprises driven roller and load-transfer device, and load-transfer device is enclosed within on driven roller, and the step surface on the member of the lower floor of load-transfer device engages with the tooth of driven roller periphery, and driven roller drives load-transfer device to move.The conveyer of this patent relies on meshed transmission gear, than the more high efficient and reliable of conveyer of traditional dependence friction force, and load-transfer device is not applied to very large tensile force, can extend the service life of load-transfer device.But it still can not utilize load-transfer device to carry, and production efficiency tool is had a certain impact.
Along with improving constantly of production efficiency, each producer also must improve continuous the requirement of speed of production.So all realize the highly stable conveying of lightweight bottle at the better carrying method of searching as equipment supplier's equipment manufacturer.
Utility model content
In order to solve the problems of the technologies described above, the utility model is carried by wind-force, has improved transport efficiency, has reduced production and maintenance cost, has improved production efficiency.
For achieving the above object, concrete technical scheme is as follows:
A kind of lightweight bottle pneumatic conveyor, be applicable to carry lightweight bottle, comprise and carry cavity and blower fan, described conveying cavity comprises and holds the suspension chute of described lightweight bottle and limit the spacing cover plate at described lightweight bottle top, described spacing cover plate is located on described suspension chute, the cell body bottom of described suspension chute be provided with that the gas that makes to pass through holds up and balance described in the first having directional exhaust mouth of lightweight bottle, the cell body dual-side of described suspension chute is equipped with the second having directional exhaust mouth of lightweight bottle motion described in the gas-powered that makes to pass through, described blower fan communicates with the first having directional exhaust mouth and the second having directional exhaust mouth of described suspension chute.
Preferably, on the dual-side of the cell body of described suspension chute, be also provided with guiding lead-in.
Preferably, described guiding lead-in is made up of high-abrasive material.
Preferably, also comprise the thrust support system that regulates the distance between described spacing cover plate and described suspension chute, described spacing cover plate is connected with described suspension chute by described thrust support system.
Preferably, described thrust support system comprises tensioning governing screw, and described thrust support system regulates the distance between described spacing cover plate and described suspension chute by described tensioning governing screw.
Preferably, free-running fit between described spacing cover plate and described suspension chute.
Preferably, the opening direction of the first having directional exhaust mouth of described suspension chute bottom and wind-force size meet the moment of torsion forward producing when the air-flow of wherein discharging holds up described lightweight bottle and balance moves forward.
Preferably, on described spacing cover plate, be also provided with balance air guide port.
Preferably, described conveyor chamber comprises some modular section, and described some modular section connects by inside flange.
Preferably, also comprise pressurization casing, described suspension chute is placed in described pressurization casing, and described blower fan communicates with described pressurization casing.
With respect to prior art, the technical solution of the utility model advantage has:
1, odds for effectiveness;
The transmission line that the traditional dependence such as chain-plate type or belt-type friction force is carried is less than for grammes per square metre the single-row stable transfer speed that 7 grams, capacity are not more than the lightweight bottle maximum of 150ml and only has 200 bottles/minute.And the technical program due to do not have lodging and break away problem, maximum can easily be promoted to 1200 bottles/hour by single-row transfer rate, and still has the space of rising.Such transport efficiency can easily meet the speed of production requirement of height filling apparatus all in the world today.
2, equipment investment cost advantage;
Speed with 1200 bottles/minute is transmitted, traditional travel line need to rely on supplementary meanss such as inhaling vacuum to realize, conventionally the general single the price of rice lattice of travel line that utilize supplementary means to transmit exceed 10,000 yuan, cost is high and unstable, also can produce and many difficult problems such as other equipment interconnections, field of application is also limited by very large.
And if do not increase other supplementary means, conventionally need to use multiple row chain roads more than 8 row to transmit side by side.Due to last main frame or a single-row import, so certainly will also need configuration to convert single-row conveyer chain road converting apparatus to by multiple row.Not only price high (conventionally needing 300,000 yuan of left and right equipment investments) of Lian road like this, transforming in multiple row is the phenomenon that lodging and card bottle also often can occur, the burden that the maintaining in later stage is weighed especially.
Not only speed is high for the technical program, input is also only slightly high than common single-row carrier bar and belt transmission line.Be far smaller than band and inhale the input of vacuum-assisted means Lian road system or multiple row carrier bar, more do not need multiple row to turn the extra equipment such as single-row chain road and assist.The cost performance of equipment is very high.
3, operation and maintenance cost advantage;
Due to the wearing and tearing in long-term production and distortion, the chain band of the board-like or belt-type travel line of traditional chain etc. needs periodic replacement conventionally.Take the chain-plate type flat-top conveyer chains of 1 100 meters average 10 row as example, the buying expenses of the carrier bar refill-unit of a year is generally 2.5 ten thousand yuan of left and right, needs in addition at least 1 full-time worker's the labour cost such as tour maintenance.1 mean annual maintaining expense is not less than 50,000 yuan.
The maintenance cost of same 100 meters of pneumatic conveyors is only the filter of monthly changing centrifugal blower, joins 8 centrifugal blowers monthly change frequency computation part once to relocate, and the Master Cost of a year can not be greater than 2880 yuan substantially.Due to the few of movable parts of pneumatic conveyor itself, only need regularly change fan filter at ordinary times, belong to non-maintaining design.Therefore the artificial demand that substantially there is no at ordinary times maintaining, labour cost levels off to 0.
The operation and maintenance cost of the technical program has huge advantage by contrast.
4, the advantage in energy-saving and emission-reduction;
Same speed of production of installing 1200 bottles/minute is calculated, and single meter of energy consumption of 8 biographies system chain-plate type travel lines is generally 0.6Kw/m left and right.And described in the technical program, blower is 0.18Kw/m in the speed of production of 1200 bottles/minute meter energy consumption that places an order.
It is only 1/3 left and right of traditional travel line.
If according to the manufacturing line of 100 meters, the annual Homes Using TV of regular working day 80% is calculated, and annual every line can save energy the electric power of 189760kW.Electricity price for industrial uses with average 1.1 yuan of left and right, Shanghai calculates, and the electricity charge that one day such manufacturing line is saved for 1 year exceed 200,000 yuan.
Accompanying drawing explanation
The accompanying drawing that forms a part of the present utility model is used to provide further understanding of the present utility model, and schematic description and description of the present utility model is used for explaining the utility model, does not form improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the structural representation of the utility model embodiment;
Fig. 2 is the cross-sectional view of the utility model embodiment;
Fig. 3 is the structural representation of the exhausr port of the utility model embodiment.
The specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
It should be noted that, in the situation that not conflicting, the feature in embodiment and embodiment in the utility model can combine mutually.
Below with reference to accompanying drawing, embodiment of the present utility model is done to concrete explaination.
A kind of lightweight bottle pneumatic conveyor of embodiment of the present utility model as shown in Figures 1 and 2, is applicable to carry lightweight bottle 7, comprises and carries cavity and blower fan 9.
Carry cavity to comprise and hold the suspension chute 8 of lightweight bottle 7 and the spacing cover plate 1 at restriction lightweight bottle 7 tops.Spacing cover plate 1 is located on suspension chute 8.The cell body bottom of suspension chute 8 is provided with and makes the gas passing through hold up also the first having directional exhaust mouth 11 of balance lightweight bottle 7, and the cell body dual-side of suspension chute 8 is equipped with the second having directional exhaust mouth 10 that the gas-powered lightweight bottle 7 passing through is moved.Blower fan 9 communicates with the first having directional exhaust mouth 11 and the second having directional exhaust mouth 10 of suspension chute 8.
Embodiment of the present utility model, in the time that lightweight bottle 7 is placed in suspension chute 8, carries by wind-force, has improved transport efficiency, has reduced production and maintenance cost, has improved production efficiency.
Utilize in the situation that friction force reached the limit of as the pattern of transmission propulsive effort when traditional, embodiment of the present utility model is suspended in interval by the effect of windstream the lightweight object being transmitted in a controlled interval, and under the drive of windstream, along with air-flow does frictionless high-speed motion.
Owing to there is no friction force, the bottle being transmitted or transmission line itself do not have the problem of wearing and tearing.This has improved the quality that is transmitted product greatly, and the cost of the maintenance of maintenance is down to minimum.
Meanwhile, windstream at a high speed provides bottle more than the powerful propulsive effort of friction force, and bottle can be advanced with unprecedented speed.And bottle is to run in a controlled interval, avoid breakking away or the generation of lodging phenomenon from how much mechanisms.Due to this advantage, the present embodiment can also be realized the complicated type of transmission such as high speed is excessively curved, high speed uphill/downhill.This has solved the high-speed transfer problem that traditional carrier bar, belt-type are carried insurmountable complicated production environment.This provides huge facility location degree of freedom for manufacturer, has greatly improved the utilization of area efficiency of factory floor.
The most important thing is, the mode of movement of the present embodiment can be applicable to not hanging the Packaging Bottle of bottle ring, break away from high-speed transfer and need to hang the restriction of bottle ring, can be widely used in the vast field lightweight package containers such as beverage, medicine, cosmetics, have huge business application potential.
As shown in Figures 1 and 2, in embodiment of the present utility model, mainly comprise spacing cover plate 1, pressurization casing 2, thrust support system 6, blower fan 9, be preferably centrifugal blower.
Preferably the center upper portion position of pressurization casing 2 is provided with suspension chute 8, and wear-resisting guiding lead-in 3 is laid in the both sides of suspension chute 8, to play the guiding role.
The both sides of suspension chute 8 cell bodies are provided with thrust support system 6, and thrust support system 6 tops are connected with spacing cover plate 1.Each thrust support system 6 can be carried out tension adjusting to control the height of spacing cover plate 1 by tensioning governing screw 4.
The dual-side of suspension chute 8 cell bodies, be on two sides, to be respectively equipped with 1 to ranked second having directional exhaust mouth 10, cell body bottom is provided with 1 and ranked first having directional exhaust mouth 11, can derive high velocity air, and can pass through the opening direction of exhausr port and direction and the size of opening control air-flow in having directional exhaust mouth.
On spacing cover plate 1, by certain balance air guide port 5 that is interval with, the air-flow in balance chute, keeps state of equilibrium.
As shown in Figures 1 and 2, in embodiment of the present utility model, lightweight bottle 7 is sent into by upstream equipment in the suspension chute 8 of this blower, because spacing cover plate 1 is adjusted on the height that is applicable to lightweight bottle 7 by thrust support system 6 and tensioning governing screw 4, once lightweight bottle 7 enters the combined action that is subject to 2 sides guiding lead-ins 3 and spacing cover plate 1 in suspension chute 8 and is limited in suspending in chute 8, can not occur to break away or the situation of lodging.
The certain blast of the interior generation of casing 2 that pressurizes under the effect of blower fan 9, now has air-flow and blows out from having directional exhaust mouth.
And combination as shown in Figure 3, the opening direction of the first having directional exhaust mouth 11 of bottom and size process are calculated the thrust-weight ratio that just in time can meet lightweight bottle 7, and wherein the air-flow of discharge can hold up lightweight bottle 7 moment of torsion forward producing when also balance is moved forward slightly.
The second having directional exhaust mouth 11 of both sides points to the direction of operation, and the air-flow wherein blowing out provides powerful conveyance drive force to lightweight bottle 7.Under the guiding of guide gasket 3, lightweight bottle 7 starts the bearing of trend high-speed motion along suspension chute 8.
Bottle stream accumulation place forming at lightweight bottle 7; the instantaneous increase of shock pressure of air-flow; the unnecessary air fast balance air guide port 5 space and the spacing cover plate 1 between suspension chute 8 and spacing cover plate 1 is discharged, thereby is unlikely to affect the lightweight bottle 7 that production process protection are transmitted.
In embodiment of the present utility model, preferably conveyer is by modular design, conveyor chamber can the straight section of prefabricated different length and the turnaround section of different angles and climbing section, in the time of construction, can simply must connect and be linked to be overall manufacturing line by inside flange, can adapt to the requirement of different places and facility location.
In addition, in embodiment of the present utility model, preferably every centrifugal blower is equipped with 2 cover opto-electronic pickup and frequency converters, can sensing bottle the variation of stream, in good time by PLC(treater) assign instruction and adjust the wind-force size of centrifugal blower to frequency converter, with the situation that adapts to transmit in the actual production of constantly variation.
Above specific embodiment of the utility model be have been described in detail, but it is as example, the utility model is not restricted to specific embodiment described above.To those skilled in the art, any equivalent modifications that this practicality is carried out and alternative also all among category of the present utility model.Therefore,, not departing from the equalization conversion of doing under spirit and scope of the present utility model and revising, all should be encompassed in scope of the present utility model.
Claims (10)
1. a lightweight bottle pneumatic conveyor, be applicable to carry lightweight bottle, it is characterized in that, comprise and carry cavity and blower fan, described conveying cavity comprises and holds the suspension chute of described lightweight bottle and limit the spacing cover plate at described lightweight bottle top, described spacing cover plate is located on described suspension chute, the cell body bottom of described suspension chute be provided with that the gas that makes to pass through holds up and balance described in the first having directional exhaust mouth of lightweight bottle, the cell body dual-side of described suspension chute is equipped with the second having directional exhaust mouth of lightweight bottle motion described in the gas-powered that makes to pass through, described blower fan communicates with the first having directional exhaust mouth and the second having directional exhaust mouth of described suspension chute.
2. lightweight bottle pneumatic conveyor as claimed in claim 1, is characterized in that, is also provided with guiding lead-in on the dual-side of the cell body of described suspension chute.
3. lightweight bottle pneumatic conveyor as claimed in claim 2, is characterized in that, described guiding lead-in is made up of high-abrasive material.
4. lightweight bottle pneumatic conveyor as claimed in claim 1, is characterized in that, also comprises the thrust support system that regulates the distance between described spacing cover plate and described suspension chute, and described spacing cover plate is connected with described suspension chute by described thrust support system.
5. lightweight bottle pneumatic conveyor as claimed in claim 4, is characterized in that, described thrust support system comprises tensioning governing screw, and described thrust support system regulates the distance between described spacing cover plate and described suspension chute by described tensioning governing screw.
6. lightweight bottle pneumatic conveyor as claimed in claim 1, is characterized in that, free-running fit between described spacing cover plate and described suspension chute.
7. lightweight bottle pneumatic conveyor as claimed in claim 1, it is characterized in that, the opening direction of the first having directional exhaust mouth of described suspension chute bottom and wind-force size meet the moment of torsion forward producing when the air-flow of wherein discharging holds up described lightweight bottle and balance moves forward.
8. lightweight bottle pneumatic conveyor as claimed in claim 1, is characterized in that, on described spacing cover plate, is also provided with balance air guide port.
9. lightweight bottle pneumatic conveyor as claimed in claim 1, is characterized in that, described conveyor chamber comprises some modular section, and described some modular section connects by inside flange.
10. lightweight bottle pneumatic conveyor as claimed in claim 1, is characterized in that, also comprises pressurization casing, and described suspension chute is placed in described pressurization casing, and described blower fan communicates with described pressurization casing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420040796.9U CN203682604U (en) | 2014-01-22 | 2014-01-22 | Wind conveyor of light bottle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420040796.9U CN203682604U (en) | 2014-01-22 | 2014-01-22 | Wind conveyor of light bottle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203682604U true CN203682604U (en) | 2014-07-02 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420040796.9U Withdrawn - After Issue CN203682604U (en) | 2014-01-22 | 2014-01-22 | Wind conveyor of light bottle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203682604U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103771134A (en) * | 2014-01-22 | 2014-05-07 | 上海唯倍承机械设备有限公司 | Wind conveyor for lightweight bottle |
| CN107021359A (en) * | 2017-05-31 | 2017-08-08 | 苏州誉阵自动化科技有限公司 | A kind of lid treatment device and bottle cap processing system |
| CN114919931A (en) * | 2022-04-22 | 2022-08-19 | 上海睿丰自动化系统有限公司 | Plastic cover plate of conveyor line rack |
-
2014
- 2014-01-22 CN CN201420040796.9U patent/CN203682604U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103771134A (en) * | 2014-01-22 | 2014-05-07 | 上海唯倍承机械设备有限公司 | Wind conveyor for lightweight bottle |
| CN103771134B (en) * | 2014-01-22 | 2016-09-07 | 上海唯倍承机械设备有限公司 | A kind of lightweight bottle pneumatic conveyor |
| CN107021359A (en) * | 2017-05-31 | 2017-08-08 | 苏州誉阵自动化科技有限公司 | A kind of lid treatment device and bottle cap processing system |
| CN114919931A (en) * | 2022-04-22 | 2022-08-19 | 上海睿丰自动化系统有限公司 | Plastic cover plate of conveyor line rack |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140702 Effective date of abandoning: 20160907 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |